CN209480508U - A kind of full rolling friction carrier bar support roller batcher - Google Patents
A kind of full rolling friction carrier bar support roller batcher Download PDFInfo
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- CN209480508U CN209480508U CN201821336117.7U CN201821336117U CN209480508U CN 209480508 U CN209480508 U CN 209480508U CN 201821336117 U CN201821336117 U CN 201821336117U CN 209480508 U CN209480508 U CN 209480508U
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- 239000000463 material Substances 0.000 claims abstract description 350
- 238000007790 scraping Methods 0.000 claims abstract description 220
- 239000003245 coal Substances 0.000 claims description 78
- 210000000744 eyelid Anatomy 0.000 claims description 25
- 239000010866 blackwater Substances 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
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- 229910001018 Cast iron Inorganic materials 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 230000000994 depressogenic effect Effects 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 229910052573 porcelain Inorganic materials 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
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Abstract
The utility model belongs to machinery field, more particularly to a kind of full rolling friction carrier bar support roller batcher, scraper chain is around shield wheel guide supporting plate, drive gear pulley, link-supporting plate wheel and changed course gear pulley are fastened on driving gear pulley and changed course gear pulley, scraper chain, gap is equipped between material scraping plate and shield wheel guide supporting plate, material scraping plate is set between two scraper chains, link-supporting plate wheel outer surface is higher by shield wheel guide supporting plate upper surface, scraper chain, material scraping plate, which is rotated to link-supporting plate wheel, drives the rotation of link-supporting plate wheel, scraper chain, material scraping plate and link-supporting plate wheel do not generate sliding friction, and scraper chain, material scraping plate and shield wheel guide supporting plate do not generate friction, link-supporting plate wheel rolls rotation support scratch board chain, material scraping plate conveys material, realize the full rolling friction conveying charging of scraper feeder, installing link-supporting plate wheel reduces the power of driver, exempt scraper plate and shield is taken turns Guide supporting plate sliding friction loss, is greatly reduced noise, improves service life.
Description
Technical field
The invention belongs to machinery fields, and in particular to a kind of full rolling friction carrier bar support roller batcher.
Background technique
Structure is complicated for batcher used at present, manufacturing cost is high, performance is poor, such as old-fashioned link-belt feeder is by multiple
It wears item and wears multiple first pieces, connected the steel shaft for wearing the multiple first pieces of a row from several rows of nail belt two sides with more piece chain, first piece and first
Material leakage between piece spills material even if Leakproof strip is arranged between first piece and first piece and often results in because Leakproof strip is easy to fall off, first piece and first
Gap band backhaul material between piece is serious, and more piece chain structure is complicated, manufacturing cost is high, and manufacture, which is worn, connects first blade technolgy complexity, material
Material waste is serious, production efficiency is low, though slat feeder structure in feeding process is simple, few easy workout part, its material scraping plate with
Retainer plate is sliding friction, because batcher length at several meters or more thus material scraping plate and the sliding friction of retainer plate long range, friction
Resistance is big, energy consumption is big, abrasion is big, noise is big, when old-fashioned scraper feeder is used to reprint the coal of feeding coal a few kiloton, material outlet
Material bulk deposition in the tail portion of drag conveyor, make material scraping plate, scraper supporting plate under powerful storehouse pressure and heap buildup weight
Sliding friction transported material, mutual serious wear, after especially shutting down when heavy load starting, because of sliding-frictional resistance material in addition greatly
Accumulation compacting often burns driving motor overload, causes complete machine service life short, because material scraping plate is higher by the material scraping plate of retainer plate
Two sides etc. band backhaul material is very serious, and the inside of deflector chute is arranged in the chain of slat feeder, and material enters chain seam
Gap generates backhaul material, and slat feeder is chiefly used in coal system due to mining with a large amount of water drop dust, the coal selected is washed with water containing
Water is bigger, the black water flowed down from slat feeder retainer plate periphery cause seriously pollute and waste, in order to solve to spill material,
The problems such as leaking black water, band backhaul material, old-fashioned link-belt feeder, slat feeder frame lower increase backhaul material collector, increase
The high height of complete machine, and complicated clear backhaul coal running gear, increase equipment investment, manufacturing cost and maintenance cost, make
It is very poor with effect, further resulted in the waste of human and material resources, to solve the above-mentioned problems, by the manufactures of decades with
Research, the invention proposes a kind of full rolling friction carrier bar support roller batchers.
Summary of the invention
Realization that the present invention adopts the following technical solutions:
A kind of full rolling friction carrier bar support roller batcher, comprising: deflector chute, link-supporting plate wheel, link-supporting plate wheel eyelid retractor, scraper plate
Chain, material scraping plate, shield wheel guide supporting plate, driving gear pulley, changed course gear pulley, driver and rack etc., deflector chute and feed bin
Mouth connection, on the rack, deflector chute is fixedly connected or is flexibly connected with rack deflector chute lower buckle, and shield wheel guide supporting plate setting exists
The lower part of deflector chute is supported by rack or is mounted with deflector chute, and material scraping plate, link-supporting plate wheel eyelid retractor packet is arranged between two scraper chains
Link link-supporting plate wheel track etc. is included, the setting of link link-supporting plate wheel track is one on shield wheel guide supporting plate or with shield wheel guide supporting plate
Body formula, link-supporting plate wheel include link link-supporting plate wheel, scraper plate link-supporting plate wheel or rack link-supporting plate wheel etc., and scraper chain includes wearing Spindle Links
Or axis roller link etc., Spindle Links are worn by chain connecting plate and wears chain rivet and forms, and the link of axis roller includes chain connecting plate, wears chain rivet and chain rolling
Cylinder etc., when using link-supporting plate wheel is linked, the setting link link-supporting plate wheel on wearing chain rivet, link link-supporting plate wheel is separately provided or chain
It connects link-supporting plate wheel and chain roller is integral type, shield wheel guide supporting plate is equipped with link link-supporting plate wheel track etc., links link-supporting plate wheel
Less than the spacing between two chain connecting plates, the height for linking link-supporting plate wheel track makes to link link-supporting plate wheel picking-up scraper the width of track
Plate, taking turns material scraping plate and shield between guide supporting plate, there are gaps, make scraper chain, material scraping plate in the case where linking link-supporting plate wheel rolling support
Charging is scraped in operation, and material scraping plate does not generate sliding friction with shield wheel guide supporting plate, or when using scraper plate link-supporting plate wheel, in material scraping plate
Upper setting scraper plate link-supporting plate wheel, material scraping plate run under scraper plate link-supporting plate wheel rolling support and scrape charging, and material scraping plate is not led with shield wheel
Material torr plate generates sliding friction, or when using rack link-supporting plate wheel, and the setting of rack link-supporting plate wheel is in driving gear pulley, changed course
Between gear pulley, link-supporting plate wheel eyelid retractor corresponds to rack link-supporting plate wheel position and is supported by rack, link-supporting plate wheel eyelid retractor and machine
The connection of frame fission is integral type, setting driving gear pulley and changed course gear pulley etc. before and after shield wheel guide supporting plate, scraper chain
Around shield wheel guide supporting plate, driving gear pulley, rack link-supporting plate wheel and changed course gear pulley be fastened on driving gear pulley and
It alters course on gear pulley, is equipped with gap between scraper chain, material scraping plate and shield wheel guide supporting plate, rack link-supporting plate wheel outer surface is higher by
Shield wheel guide supporting plate upper surface, on link-supporting plate eyelid retractor be equipped with link-supporting plate wheel bearing or be equipped with support link-supporting plate wheel shaft, when
When link-supporting plate eyelid retractor is equipped with link-supporting plate wheel bearing, rack link-supporting plate wheel is equipped with link-supporting plate wheel shaft, link-supporting plate wheel bearing branch
The rotation of bracketing carrier bar wheel shaft, rack link-supporting plate wheel are arranged close to scraper chain cochain bottom surface, and scraper chain, material scraping plate are by rack link-supporting plate
Wheel support is equipped with gap between scraper chain, material scraping plate and shield wheel guide supporting plate, and driver drives drive gear pulley rotation, scrape
Plate chain drives changed course gear pulley rotation, and driving gear pulley drives scraper chain, material scraping plate rotation, scraper chain, material scraping plate rotation
It being rotated to rack link-supporting plate wheel belt motivation frame torr chain web wheel, scraper chain, material scraping plate and rack link-supporting plate wheel do not generate sliding friction,
And scraper chain, material scraping plate and shield wheel guide supporting plate do not generate friction, rack link-supporting plate wheel rolls rotation support scratch board chain, material scraping plate
Material is conveyed, or when link-supporting plate eyelid retractor is equipped with support link-supporting plate wheel shaft, rack link-supporting plate wheel includes link-supporting plate wheel bearing
Deng on link-supporting plate wheel shaft, scraper chain, material scraping plate are rotated to rack link-supporting plate wheel belt motivation frame torr chain link-supporting plate wheel bearing retaining ring
Web wheel rotation, scraper chain, material scraping plate and rack link-supporting plate wheel do not generate sliding friction, and scraper chain, material scraping plate and shield wheel guide
Supporting plate does not generate friction, and rack link-supporting plate wheel rolls rotation support scratch board chain, material scraping plate conveys material, realizes that scraper feeder is complete
Rolling friction conveying charging, rack link-supporting plate wheel it is seperated with link-supporting plate wheel bearing connection or be integral type, shield take turns guide supporting plate be
Straight flange plate or shield wheel guide supporting plate are equipped with link-supporting plate wheel groove close to rack link-supporting plate wheel position, and rack link-supporting plate wheel is from link-supporting plate
It takes turns groove and stretches out act support scraper chain, material scraping plate, deflector chute lower part is close for plate setting or deflector chute lower part at scraper chain
The chain guard wheel baffle of shield scraper chain, link-supporting plate wheel, when using chain guard baffle, chain guard wheel baffle are equipped at scraper chain
Width is greater than the width of deflector chute inner wall to link-supporting plate wheel groove, and chain guard wheel baffle prevents material from entering link-supporting plate wheel groove stream
Guide supporting plate lower part is taken turns to shield, the power of driver is reduced using link-supporting plate wheel, exempts scraper plate and rubs with shield wheel guide supporting plate sliding
It wears consumption, material scraping plate is made to be fed noiseless operation, long service life.
Rack includes that clear backhaul hopper, lower chain fall clearly material fairleader etc. after rise, and scraper chain is threaded to shield wheel retainer plate top and is known as
Upper scraping plate chain, scraper chain are threaded to shield wheel retainer plate lower part and are known as lower scraping plate chain, and clear backhaul hopper is arranged at rack, close to be threaded to
Scraper chain, the material scraping plate of shield wheel guide supporting plate lower part, and distance is equipped between scraper chain, material scraping plate, lower chain, which falls clearly material after rise, leads
Chain device includes pinch roller fairleader or catching groove fairleader etc., and lower chain falls material fairleader setting after rise clearly on clear backhaul hopper or setting exists
In rack or it is arranged on link-supporting plate wheel eyelid retractor, pinch roller fairleader includes that pressure sprocket wheel fairleader or support cochain depress sprocket wheel
Deng when using sprocket wheel fairleader is depressed, pressure sprocket wheel fairleader and link-supporting plate wheel split settings, pressure sprocket wheel fairleader pressure is scraped
Chain under plate chain, when using support cochain pressure sprocket wheel, support cochain depresses sprocket wheel and link-supporting plate wheel split settings or is integral type, when
When support cochain pressure sprocket wheel and link-supporting plate wheel are integral type, support cochain depresses the upper surface rest shield wheel guide supporting plate top of sprocket wheel
Scraper chain, material scraping plate, the top of lower scraping plate chain, material scraping plate is arranged in the lower surface of support cochain pressure sprocket wheel, to lower scraping plate chain,
Material scraping plate limit, lower scraping plate chain, material scraping plate are commissioned cochain pressure sprocket wheel limitation, when using catching groove fairleader, catching groove fairleader
Be arranged on the rack or be arranged on clear backhaul hopper, catching groove fairleader be buckled on scraper chain and between scraper chain there are
Gap, the bounce of limiting scraper chain, lower chain fall clearly material fairleader after rise to scraper chain, the material scraping plate limit for being threaded to shield wheel guide supporting plate lower part
Position makes to be threaded to the scraper chain of shield wheel guide supporting plate lower part, material scraping plate for the backhaul coal and the material scrapers such as coal breakage in clear backhaul hopper
To shield wheel guide supporting plate, and will be reprinted at the material scrapers such as the backhaul coal of clear backhaul hopper and coal breakage to loading discharge port.
Rack or clear backhaul hopper include lower material cleaner etc., and lower material cleaner, which is arranged in, is threaded to scraping for shield wheel guide supporting plate lower part
Plate chain, material scraping plate top, are supported by rack or by clear backhaul hopper support, lower material cleaner takes turns guide supporting plate lower part close to shield is threaded to
Scraper chain, material scraping plate setting and close to tail setting prevent be threaded to shield wheel guide supporting plate lower part scraper chain, material scraping plate and machine
Driving gear pulley at tail or mounting board material between the changed course gear pulley at tail.
Clear backhaul hopper includes left plate, right side plate and clear material bottom plate etc., and left plate includes left perpendicular side plate and left bank
Side plate etc., right side plate include right perpendicular side plate and Right deviation oblique side plate etc., and left perpendicular side plate and right perpendicular side plate are perpendicular to clear material bottom
Plate setting, left-leaning oblique side plate and Right deviation oblique side plate and expects that clearly bottom plate is obliquely installed, and left-leaning oblique side plate is by left side backhaul coal, black water
Equal materials import clear material bottom plate, and the materials such as right side backhaul coal, black water are imported clear material bottom plate, are conveniently threaded to protect by Right deviation oblique side plate
Take turns the scraper chain of guide supporting plate lower part, material scraping plate will be reprinted on the material scrapers such as backhaul coal and coal breakage to shield wheel guide supporting plate.
The lower part of full rolling friction carrier bar support roller batcher is arranged in clear backhaul hopper, and full rolling friction carrier bar support roller is given
The materials pockets such as dropping coal, whereabouts black water and backhaul coal on material machine rise, and convenience descends material scraping plate by materials such as backhaul coal and coal breakages
It scrapes to shield wheel guide supporting plate, clear backhaul hopper tail portion is higher than clear backhaul hopper close to the height for loading discharging oral area relative to ground
Degree flows into black water and loads discharge port into next transport, or backhaul hopper is equipped with clear hopper guiding gutter, clear hopper water guide clearly
Black water is imported sewage disposal facility or imported by slot connects coal slime water container, it is ensured that cleaned in situ environmental protection.
Left plate and/or right side plate be higher than lower chain falls clearly expect fairleader and material scraping plate prevent material from left plate and/or
Right side plate overflows.
Clear backhaul hopper tail portion is equipped with arc tail drop guide etc., and arc tail drop guide is arranged in opposite with discharge port
Position is returned on scraper chain, arc tail drop guide is supported by clear backhaul hopper support or by rack, arc tail drop guide and machine
Frame is flexibly connected or is integral type, and the radian of arc tail drop guide is not less than scraper chain along driving gear pulley or along changed course tooth
Wheel roller runs up the radian of cambered surface, arc tail drop guide and driving gear cylinder surface or changed course gear pulley surface shape
Camber material guide channel, arc material guide channel be conducive to scraper chain drive material scraping plate by material scrapers such as coals in clear backhaul hopper extremely
Shield wheel guide supporting plate, the height of arc tail drop guide are higher than driving gear pulley, the material scraping plate to alter course on gear pulley, prevent
Material is deposited in drive end unit and overflowed by material scraping plate, and when arc tail drop guide is flexibly connected with rack, rack is equipped with connection tail
Guide device etc., arc tail drop guide are accordingly equipped with drop guide connection frame member, connect tail guide device and drop guide
It connects frame member to be flexibly connected, tears drop guide connection frame member from connection tail guide device open when needing two-way feeding
Fall, driver drives scraper chain reversion to realize reversed feed.
Arc tail drop guide includes fixed arc tail drop guide or dismountable arc tail drop guide etc., when making
When with dismountable arc tail drop guide, dismountable arc tail drop guide includes upper arcuate tail drop guide and lower part
Arc tail drop guide etc., upper arcuate tail drop guide are actively docked on lower curved tail drop guide, work as arc shaper
When tail drop guide putty occurs or needs repairing, upper arcuate tail drop guide is dismantled, maintenance and observation are facilitated.
Clear backhaul hopper includes slipping the opening at inclined floor inclination angle certainly from inclined floor etc. is slipped towards discharge port, inclining
Before oblique angle, from the stocking angle slipped, makes material flow to discharge port along inclined floor is slipped certainly not less than material, or clear backhaul hopper includes
Lower folding bottom plate of section etc., folding bottom plate is rear straight close to tail section close to discharge port Duan Weiqian from inclined bottom plate is slipped under leading portion
Bottom plate, the preceding inclined bottom plate that slips certainly make the material close to discharge port section slip inclined bottom plate slide-in Xia Dao transport establishment, rear straight bottom certainly along preceding
Plate scrapes the material close to drive end unit to discharge port is transported on shield wheel guide supporting plate by lower material scraping plate, and folding bottom plate reduces under leading portion
Backhaul material load is scraped in complete machine height, mitigation.
Link-supporting plate wheel includes gear link-supporting plate wheel or idler wheel link-supporting plate wheel etc., and link-supporting plate wheel includes rubber link-supporting plate wheel, gathers
Urethane link-supporting plate wheel, nylon link-supporting plate wheel, steel link-supporting plate wheel, alloy link-supporting plate wheel, cast iron link-supporting plate wheel, plastic-steel link-supporting plate wheel,
Aluminium link-supporting plate wheel, porcelain plate chain web wheel, plastics link-supporting plate wheel etc. use rubber link-supporting plate wheel, polyurethane link-supporting plate wheel, nylon support chain
Web wheel, plastic-steel link-supporting plate wheel, plastics link-supporting plate wheel, improve link-supporting plate wheel abrasion strength resistance, further reduced feed noise,
Site environment is optimized, service life is increased.
Clear backhaul hopper or rack, which are equipped with, holds in the palm lower chain track, asks the roller sleeve of lower chain track and lower scraping plate chain to cooperate, support
The width of lower chain track is less than the spacing between two chain connecting plate of lower scraping plate chain, and the roller sleeve of lower scraping plate chain chain track under holding in the palm rolls
Operation, reducing friction resistance reduce the abrasion for holding in the palm lower chain track and lower scraping plate chain.
The beneficial effects of the present invention are:
1. deflector chute is connect with material outlet, on the rack, deflector chute is fixedly connected with rack or activity for deflector chute lower buckle
Connection, the lower part that deflector chute is arranged in shield wheel guide supporting plate are supported by rack or are mounted with deflector chute, be arranged between two scraper chains
Material scraping plate, when using link link-supporting plate wheel when, on wearing chain rivet setting link link-supporting plate wheel, link link-supporting plate wheel be separately provided or
It links link-supporting plate wheel and chain roller is integral type, shield wheel guide supporting plate is equipped with link link-supporting plate wheel track, links link-supporting plate wheel
Less than the spacing between two chain connecting plates, the height for linking link-supporting plate wheel track makes to link link-supporting plate wheel picking-up scraper the width of track
Plate, taking turns material scraping plate and shield between guide supporting plate, there are gaps, make scraper chain, material scraping plate in the case where linking link-supporting plate wheel rolling support
Charging is scraped in operation, and material scraping plate does not generate sliding friction with shield wheel guide supporting plate, or when using scraper plate link-supporting plate wheel, in material scraping plate
Upper setting scraper plate link-supporting plate wheel, material scraping plate run under scraper plate link-supporting plate wheel rolling support and scrape charging, and material scraping plate is not led with shield wheel
Material torr plate generates sliding friction, or when using rack link-supporting plate wheel, and the setting of rack link-supporting plate wheel is in driving gear pulley, changed course
Between gear pulley, link-supporting plate wheel eyelid retractor corresponds to rack link-supporting plate wheel position and is supported by rack, sets before and after shield wheel guide supporting plate
Driving gear pulley and changed course gear pulley are set, scraper chain is around shield wheel guide supporting plate, driving gear pulley, rack link-supporting plate wheel
And changed course gear pulley is fastened on driving gear pulley and changed course gear pulley, scraper chain, material scraping plate and shield wheel guide supporting plate
Between be equipped with gap, rack link-supporting plate wheel outer surface be higher by shield wheel guide supporting plate upper surface, on link-supporting plate eyelid retractor be equipped with support
Carrier bar wheel bearing is equipped with support link-supporting plate wheel shaft, when being equipped with link-supporting plate wheel bearing on link-supporting plate eyelid retractor, rack support chain
Web wheel is equipped with link-supporting plate wheel shaft, and link-supporting plate wheel bearing supports the rotation of link-supporting plate wheel shaft, and rack link-supporting plate wheel is on scraper chain
The setting of chain bottom surface, scraper chain, material scraping plate are supported by rack link-supporting plate wheel, are set between scraper chain, material scraping plate and shield wheel guide supporting plate
There is gap, driver drives drive gear pulley rotation, and scraper chain drives changed course gear pulley rotation, and driving gear pulley drives
Scraper chain, material scraping plate rotation, scraper chain, material scraping plate are rotated to rack link-supporting plate wheel belt motivation frame torr chain web wheel and are rotated, scraper chain,
Material scraping plate and rack link-supporting plate wheel do not generate sliding friction, and scraper chain, material scraping plate and shield wheel guide supporting plate do not generate friction, machine
Frame torr chain web wheel rolls rotation support scratch board chain, material scraping plate conveys material, or when link-supporting plate eyelid retractor is equipped with support link-supporting plate
When wheel shaft, on link-supporting plate wheel shaft, scraper chain, material scraping plate are rotated to rack link-supporting plate wheel belt motivation frame link-supporting plate wheel bearing retaining ring
The rotation of link-supporting plate wheel, scraper chain, material scraping plate and rack link-supporting plate wheel do not generate sliding friction, and scraper chain, material scraping plate and shield are taken turns
Guide supporting plate does not generate friction, and rack link-supporting plate wheel rolls rotation support scratch board chain, material scraping plate conveys material, realizes scraper plate feed
The full rolling friction conveying charging of machine, rack link-supporting plate wheel is stretched out from link-supporting plate wheel groove lifts support scraper chain, material scraping plate, protects when using
When carrier bar baffle, the width of chain guard wheel baffle is greater than width of the deflector chute inner wall to link-supporting plate wheel groove, chain guard wheel baffle
It prevents material from entering link-supporting plate wheel groove and flow to shield wheel guide supporting plate lower part, exempt scraper plate and shield wheel guide supporting plate sliding friction damage
Consumption, link-supporting plate wheel exempt material scraping plate and shield wheel guide supporting plate sliding friction loss, reduce the power of driver, be fed material scraping plate
Noiseless operation, is greatly reduced noise, is symmetrical arranged one group or more of link-supporting plate wheel and makes material scraping plate at several meters to tens meters of length
Retainer plate on operation in not with retainer plate sliding friction, revolutionize old-fashioned scraper feeder scraper chain, material scraping plate with
Its sliding friction is changed into rolling friction by the structural principle of scraper supporting plate sliding friction, greatly reduce operation frictional resistance,
Reduce by 50 or more percent energy consumption consumption, material scraping plate substantially without abrasion, maintenance is small, the time that uses manpower and material resources sparingly, roll
Friction noise is small, feeding coal is high-efficient greatly, substantially increases complete machine long service life, batcher of the present invention is for reprinting feeding coal
When the coal of a few kiloton, change material scraping plate, scraper supporting plate sliding friction structure, will not make because of material bulk deposition material scraping plate,
There is breaking chain or burning motor etc. event in powerful storehouse pressure and heap buildup weight downslide dynamic friction transported material in scraper supporting plate
Barrier, especially after a shutdown heavy load starting when, because material scraping plate and shield wheel guide supporting plate are without any sliding friction, material scraping plate is by support chain
Web wheel supports rolling friction scraping delivery material, and starting or transported material will not be such that motor overload burns, it is great to avoid use site
The generation of accident, substantially increases charge efficiency, substantially prolongs the service life of complete machine.
2. clear backhaul hopper is arranged at rack, close to scraper chain, the material scraping plate for being threaded to shield wheel guide supporting plate lower part, and with
Distance is equipped between scraper chain, material scraping plate, lower chain falls clearly material fairleader after rise and is arranged on clear backhaul hopper or is arranged on the rack
Or be arranged on link-supporting plate wheel eyelid retractor, when using sprocket wheel fairleader is depressed, pressure sprocket wheel fairleader is seperated with link-supporting plate wheel
Setting, pressure sprocket wheel fairleader press chain under scraper chain, when using support cochain pressure sprocket wheel, when support cochain depresses sprocket wheel and support chain
When web wheel is integral type, scraper chain, the material scraping plate on the upper surface rest shield wheel guide supporting plate top of support cochain pressure sprocket wheel, in support
The top of lower scraping plate chain, material scraping plate is arranged in the lower surface of chain pressure sprocket wheel, limits to lower scraping plate chain, material scraping plate, lower scraping plate chain,
Material scraping plate is commissioned cochain pressure sprocket wheel limitation, and the support cochain pressure wheel of sprocket wheel one is multi-purpose, and collection rest upper scraping plate chain is allowed to not sagging, presses
Lower scraping plate chain is allowed to not beat, and has tension to scraper chain, makes scraper chain and any part not sliding friction, function is more
Component is few, non-maintaining, keeps the complete machine stable service life long, and when using catching groove fairleader, catching groove fairleader is arranged on the rack
Or be arranged on clear backhaul hopper, catching groove fairleader is buckled on scraper chain and there are gap, limiting scraper chains between scraper chain
It beats, lower chain falls clearly scraper chain, the material scraping plate limit for expecting fairleader to shield wheel guide supporting plate lower part is threaded to after rise, makes to be threaded to protect to take turns to lead
The scraper chain of material torr plate lower part, material scraping plate by clear backhaul hopper backhaul coal and the material scrapers such as coal breakage to shield wheel guide supporting plate
On, and the material scrapers such as the backhaul coal of clear backhaul hopper and coal breakage are truly realized noiseless, nothing to reprinting at discharge port is loaded
Pollution cleaning feed loads, it is ensured that full rolling friction carrier bar support roller batcher without backhaul coal, revolutionize old-fashioned scraper plate to
Seriously band backhaul coal pollutes environment, wastes the defects of material material machine, prevents material in full rolling friction carrier bar support roller batcher
The coal slime of lower part bulk deposition is hardened, causes scraper chain and material scraping plate by hardened material heap buried locking, avoids scraper chain quilt
The generation for influencing production accident is broken, the full rolling friction carrier bar support roller batcher of the invention is by original scraper feeder carrier chain
The complex structural member of panel assembly and clear backhaul material device, which is changed into, only to be fallen after rise clearly with host transporting chain plate and lower clear hopper and lower chain
Material fairleader i.e. complete reprint material and clear backhaul material, scatter material clearly, eliminate original backhaul material collector transmission parts,
The labyrinths such as power part, support member, compact-sized simple and direct, a scraper chain is multi-purpose, and few easy workout part greatly reduces manufacture
Cost reduces the volume of the slat feeder of the clear coal equipment of original band, and occupied space is few, clear to expect that intensity is big, thoroughly solves
Water content is big, freight volume is big for reprinting for slat feeder for many years, reprints live backhaul coal and is seriously scattered, black water overflows everywhere
The problems such as pollution environment of stream, waste of resource, reduces the equipment investment and maintenance cost of use site, saved manpower, object
Power and installation and maintenance time, it is ensured that live energy conservation and environmental protection and efficiently production.
3. the scraper chain for being threaded to shield wheel guide supporting plate lower part, material scraping plate top is arranged in lower material cleaner, by rack support or
By clear backhaul hopper support, lower material cleaner takes turns the scraper chain of guide supporting plate lower part, material scraping plate setting close to shield is threaded to, and close to machine
Tail setting prevents to be threaded at driving gear pulley or tail at the scraper chain, material scraping plate and tail of shield wheel guide supporting plate lower part
Mounting board material between changed course gear pulley, material is kept off to material scraping plate, is facilitated material scraping plate to scrape backhaul coal to shield and is taken turns guide supporting plate
On, it is therefore prevented that material silting tail makes material scraping plate be pulled off etc. the generation of failures by locking, greatly reduces scraper chain transmission resistance,
Improve the service life of power part and transmission parts, energy conservation and environmental protection.
4. left perpendicular side plate and right perpendicular side plate are perpendicular to clear material bottom plate setting, left-leaning oblique side plate and Right deviation oblique side plate and clearly
Material bottom plate is obliquely installed, and left side backhaul coal, black water are imported clear material bottom plate by left-leaning oblique side plate, and Right deviation oblique side plate is by right side backhaul
Coal, black water import clear material bottom plate, and scraper chain, the material scraping plate for being conveniently threaded to shield wheel guide supporting plate lower part scrape backhaul coal and coal breakage
It is reprinted on to shield wheel guide supporting plate, simple and practical in structure, effect is good.
5. the lower part of full rolling friction carrier bar support roller batcher is arranged in clear backhaul hopper, by full rolling friction carrier bar support roller
Dropping coal, whereabouts black water and backhaul coal pocket on batcher rise, and convenient lower material scraping plate, which scrapes backhaul coal and coal breakage to shield wheel, leads
On material torr plate, clear backhaul hopper tail portion is higher than clear backhaul hopper close to the height for loading discharging oral area relative to ground, makes coal slime
Water, which flows into, to be loaded discharge port and enters next transport, or clear backhaul hopper is equipped with clear hopper guiding gutter, and clear hopper guiding gutter is by coal slime
Water, which imports sewage disposal facility or imports, connects coal slime water container, it is ensured that cleaned in situ environmental protection improves recycling salvage value.
6. left plate and/or right side plate be higher than lower chain falls material fairleader clearly and material scraping plate prevent material from left plate with/
Or right side plate overflow, it is multi-faceted ensure it is pollution-free, without waste, it is high-efficient.
7. arc tail drop guide, which is arranged on the scraper chain opposite with discharge port, returns position, arc tail drop guide is by clear
Backhaul hopper support is supported by rack, and the radian of arc tail drop guide changes not less than scraper chain along driving gear pulley or edge
The radian of cambered surface, arc tail drop guide and driving gear cylinder surface or changed course gear pulley table are run up to gear pulley
Face forms arc material guide channel, and arc material guide channel is conducive to scraper chain and drives material scraping plate by materials such as coals in clear backhaul hopper
It scrapes to shield and takes turns guide supporting plate, the height of arc tail drop guide is higher than driving gear pulley, the material scraping plate to alter course on gear pulley,
It prevents from material scraping plate that material is deposited in drive end unit to overflow, when arc tail drop guide is flexibly connected with rack, rack is equipped with connection
Tail guide device, connection tail guide device connect frame member flexible connection with drop guide, will lead when needing two-way feeding
Glassware connects frame member and dismantles from connection tail guide device, and driver drives scraper chain reversion to realize reversed feed, realizes
Backhaul material scraped from drive end unit is smooth to blanking port, it is ensured that scene is clean and tidy pollution-free, avoids the waste of material, saves
The manpower and material resources time.
8. upper arcuate tail drop guide is actively docked at lower part arc when using dismountable arc tail drop guide
On shape tail drop guide, when arc tail drop guide putty occurs or needs repairing, upper arcuate tail drop guide is dismantled,
Facilitate maintenance and observation, disassembly is simple and direct quickly, and maintenance efficiency is high, and structure configuration feature is complete, and it is good that details improves using effect.
9. slipping the opening at inclined floor inclination angle certainly towards discharge port, inclination angle is not less than the stocking angle that material slips certainly,
Make material along slipping inclined floor flows to discharge port certainly, folding bottom plate slips inclined bottom plate certainly close to discharge port Duan Weiqian under leading portion, close
Tail section is rear straight bottom plate, and the preceding inclined bottom plate that slips certainly makes the material close to discharge port section slip the lower road fortune of inclined bottom plate slide-in certainly along preceding
Transfer mechanism, rear straight bottom plate scrapes the material close to drive end unit to being transported to discharge port on shield wheel guide supporting plate by lower material scraping plate, preceding
The lower folding bottom plate of section reduces complete machine height, and backhaul material is being imported discharge port from the characteristics of slipping on inclined floor using material, is being subtracted
Backhaul material load is gently scraped, backhaul material power consumption is scraped in reduction, improves haul efficiency.
10. using rubber link-supporting plate wheel, polyurethane link-supporting plate wheel, nylon link-supporting plate wheel, plastic-steel link-supporting plate wheel, plastic tray chain
Web wheel improves link-supporting plate wheel abrasion strength resistance, further reduced feed noise, optimize site environment, increases use
Service life.
11. the roller sleeve of lower scraping plate chain is along holding in the palm lower chain track rolling-operation, reducing friction resistance, reduce hold in the palm lower chain track and
Under
The abrasion of scraper chain.
Detailed description of the invention
Fig. 1 is the schematic front view of full rolling friction carrier bar support roller batcher in embodiment 1；
Fig. 2 is the left view schematic cross-sectional view of full rolling friction carrier bar support roller batcher in embodiment 1；
Fig. 3 is the left view schematic cross-sectional view of full rolling friction carrier bar support roller batcher in embodiment 2；
Fig. 4 is the schematic front view of full rolling friction carrier bar support roller batcher in embodiment 3；
Fig. 5 is the schematic front view of full rolling friction carrier bar support roller batcher in embodiment 4；
Fig. 6 is the left view schematic cross-sectional view of full rolling friction carrier bar support roller batcher in embodiment 5；
Fig. 7 is the schematic front view of full rolling friction carrier bar support roller batcher in embodiment 6；
Fig. 8 is the partial schematic diagram of full rolling friction carrier bar support roller batcher in embodiment 7；
Fig. 9 is the left view schematic diagram of full rolling friction carrier bar support roller batcher in embodiment 7；
Figure 10 is the schematic front view of full rolling friction carrier bar support roller batcher in embodiment 8；
Figure 11 is the left view schematic diagram of full rolling friction carrier bar support roller batcher in embodiment 9；
Figure 12 is the schematic front view of full rolling friction carrier bar support roller batcher in embodiment 10；
Figure 13 is the schematic front view of full rolling friction carrier bar support roller batcher in embodiment 11；
Figure 14 is the schematic front view of full rolling friction carrier bar support roller batcher in embodiment 12；
Figure 15 is the left view schematic cross-sectional view of full rolling friction carrier bar support roller batcher in embodiment 12；
Figure 16 is the left view schematic cross-sectional view of full rolling friction carrier bar support roller batcher in embodiment 13；
Figure 17 is the partial schematic diagram of full rolling friction carrier bar support roller batcher in embodiment 14；
Figure 18 is the left view schematic cross-sectional view of full rolling friction carrier bar support roller batcher in embodiment 15；
In figure: 1- deflector chute, 2- link-supporting plate wheel, 2.1- rack link-supporting plate wheel, 3- link-supporting plate wheel eyelid retractor, 4- scraper chain,
5- material scraping plate, 6- shield wheel guide supporting plate, 7- driving gear pulley, 8- changed course gear pulley, 9- driver, 10- rack, 11- material
Hatch Opening, 12- link-supporting plate wheel shaft, 13- link-supporting plate wheel bearing, 14- chain guard wheel baffle, 15- take turns guide supporting plate, the clear backhaul material of 16-
Chain falls clearly material fairleader, 18- upper scraping plate chain, 19- lower scraping plate chain, 20- pinch roller fairleader, 21- pressure sprocket wheel after rise and leads under bucket, 17-
Material cleaner, 25- left plate, 26- right side plate, 27- expect clearly under chain device, 22- support cochain pressure sprocket wheel, 23- catching groove fairleader, 24-
The left perpendicular side plate of bottom plate, 28-, 29- "Left"-deviationist oblique side plate, the right perpendicular side plate of 30-, 31- Right deviation oblique side plate, 32- arc tail guide
The clear hopper guiding gutter of device, 33-, 34- are slipped certainly and are put down before folding bottom plate, 36- from after slipping inclined bottom plate, 37- under inclined floor, 35- leading portion
Straight bottom plate, 38- link link-supporting plate wheel, the link of 39- axis roller, 40- chain connecting plate, 41- wear chain rivet, 42- chain roller, 43- link support
Carrier bar wheel track, 44- connection tail guide device, 45- drop guide connection frame member, 46- scraper plate link-supporting plate wheel, 47- are removable
Formula arc tail drop guide, 48- upper arcuate tail drop guide, 49- lower curved tail drop guide, 50- hold in the palm lower chain track,
51- roller sleeve.
Specific embodiment
Embodiment 1
As shown in Figure 1 to Figure 2, a kind of full rolling friction carrier bar support roller batcher, including deflector chute 1, link-supporting plate wheel 2, support
Chain web wheel eyelid retractor 3, scraper chain 4, material scraping plate 5, shield wheel guide supporting plate 6, driving gear pulley 7, changed course gear pulley 8, driving
Device 9 and rack 10, deflector chute 1 are connect with material outlet 11, and for 1 lower buckle of deflector chute in rack 10, deflector chute 1 and rack 10 are solid
Fixed connection is flexibly connected, and link-supporting plate wheel 2 includes rack link-supporting plate wheel 2.1, and the setting of rack link-supporting plate wheel 2.1 is in driving gear rolling
Between cylinder 7, changed course gear pulley 8, corresponding 2.1 position of rack link-supporting plate wheel of link-supporting plate wheel eyelid retractor 3 is supported by rack 10, shield wheel
The lower part that deflector chute 1 is arranged in guide supporting plate 6 is supported by rack 10 or is mounted with deflector chute 1, is arranged before and after shield wheel guide supporting plate 6
Gear pulley 7 and changed course gear pulley 8 are driven, scraper chain 4 is around shield wheel guide supporting plate 6, driving gear pulley 7, rack support chain
Web wheel 2.1 and changed course gear pulley 8 be fastened on driving gear pulley 7 and changed course gear pulley 8 on, scraper chain 4, material scraping plate 5 with
It is equipped with gap between shield wheel guide supporting plate 6, material scraping plate 5 is set between two scraper chains 4,2.1 outer surface of rack link-supporting plate wheel is higher by
Shield wheel 6 upper surface of guide supporting plate, is equipped with link-supporting plate wheel bearing 13, rack link-supporting plate wheel 2.1 is equipped on link-supporting plate eyelid retractor
Link-supporting plate wheel shaft 12, link-supporting plate wheel bearing 13 support link-supporting plate wheel shaft 12 to rotate, and rack link-supporting plate wheel 2.1 is on scraper chain 4
The setting of chain bottom surface, scraper chain 4, material scraping plate 5 are supported by rack link-supporting plate wheel 2.1, scraper chain 4, material scraping plate 5 and shield wheel guide supporting plate
Gap is equipped between 6, driver 9 drives driving gear pulley 7 to rotate, and scraper chain 4 drives changed course gear pulley 8 to rotate, driving
Gear pulley 7 drives scraper chain 4, material scraping plate 5 to rotate, and scraper chain 4, the rotation of material scraping plate 5 to rack link-supporting plate wheel 2.1 drive rack
Link-supporting plate wheel 2.1 rotates, and scraper chain 4, material scraping plate 5 and rack link-supporting plate wheel 2.1 do not generate sliding friction, and scraper chain 4, scraper
Plate 5 and shield wheel guide supporting plate 6 do not generate friction, and rack link-supporting plate wheel 2.1 rolls rotation support scratch board chain 4, material scraping plate 5 conveys object
Material, shield wheel guide supporting plate 6 are equipped with 2.1 groove of rack link-supporting plate wheel, rack link-supporting plate wheel close to 2.1 position of rack link-supporting plate wheel
2.1 slave frame torr chain web wheel, 2.1 groove, which stretches out, lifts support scraper chain 4, material scraping plate 5, and 1 lower part of deflector chute is equipped at scraper chain 4
The chain guard wheel baffle 14 of scraper chain 4, rack link-supporting plate wheel 2.1 is protected, the width of chain guard wheel baffle 14 is greater than in deflector chute 1
Wall to 2.1 groove of rack link-supporting plate wheel width, chain guard wheel baffle 14 prevent material enter 2.1 groove stream of rack link-supporting plate wheel
6 lower part of guide supporting plate is taken turns to shield, installation frame link-supporting plate wheel 2.1 reduces the power of driver 9, exempts scraper plate and shield wheel guide support
6 sliding friction of plate loss, is greatly reduced noise, improves service life.
Link-supporting plate wheel 2 includes gear link-supporting plate wheel or idler wheel link-supporting plate wheel, and link-supporting plate wheel 2 includes rubber link-supporting plate wheel, gathers
Urethane link-supporting plate wheel, nylon link-supporting plate wheel, steel link-supporting plate wheel, alloy link-supporting plate wheel, cast iron link-supporting plate wheel, plastic-steel link-supporting plate wheel,
Aluminium link-supporting plate wheel, porcelain plate chain web wheel, plastics link-supporting plate wheel etc..
Embodiment 2
As shown in figure 3, link-supporting plate eyelid retractor is equipped with support link-supporting plate wheel shaft 12, rack link-supporting plate wheel 2.1 includes support chain
Web wheel bearing 13 etc., 13 retaining ring of link-supporting plate wheel bearing is on link-supporting plate wheel shaft 12, scraper chain 4, the rotation of material scraping plate 5 to rack support chain
Web wheel 2.1 drives rack link-supporting plate wheel 2.1 to rotate, and scraper chain 4, material scraping plate 5 do not generate sliding with rack link-supporting plate wheel 2.1 and rub
It wipes, and scraper chain 4, material scraping plate 5 and shield wheel guide supporting plate 6 do not generate friction, rack link-supporting plate wheel 2.1 rolls rotation support scratch board
Chain 4, material scraping plate 5 convey material, realize the full rolling friction conveying charging of scraper feeder, and shield wheel guide supporting plate 15 is straight flange plate,
1 lower part of deflector chute is arranged at scraper chain 4 for plate, and installation frame link-supporting plate wheel 2.1 reduces the power of driver 9, exempts
Scraper plate and shield wheel 6 sliding friction of guide supporting plate loss, are greatly reduced noise, improve service life.
Remaining is the same as embodiment 1.
Embodiment 3
As shown in figure 4, rack 10 falls clearly material fairleader 17 etc. after rise including clear backhaul hopper 16, lower chain, scraper chain 4 is threaded to protect
Wheel retainer plate top is known as upper scraping plate chain 18, and scraper chain 4 is threaded to shield wheel retainer plate lower part and is known as lower scraping plate chain 19, clear backhaul hopper
16 be arranged at rack 10 close to be threaded to shield wheel 6 lower part of guide supporting plate scraper chain 4, material scraping plate 5, and with scraper chain 4, material scraping plate
Distance is equipped between 5, it includes pinch roller fairleader 20 that lower chain, which falls clearly material fairleader 17 after rise, and lower chain falls clearly material fairleader 17 after rise and is arranged
On clear backhaul hopper 16 or it is arranged in rack 10 or is arranged on link-supporting plate wheel eyelid retractor 3, pinch roller fairleader 20 includes pressure
Lower sprocket fairleader 21 etc., pressure sprocket wheel fairleader 21 and 2.1 split settings of rack link-supporting plate wheel, pressure sprocket wheel fairleader 21 are pressed
The lower chain of scraper chain 4, chain fall clearly scraper chain 4, material scraping plate 5 limit of the material fairleader to shield wheel 6 lower part of guide supporting plate is threaded to after rise, make
Be threaded to the shield wheel scraper chain 4 of 6 lower part of guide supporting plate, material scraping plate 5 by clear backhaul hopper 16 backhaul coal and coal breakage scrape to shield and take turns
On guide supporting plate 6, and the backhaul coal of clear backhaul hopper 16 and coal breakage are scraped to reprinting at loading discharge port.
Remaining is the same as embodiment 1.
Embodiment 4
As shown in figure 5, rack 10 falls clearly material fairleader 17 etc. after rise including clear backhaul hopper 16, lower chain, scraper chain 4 is threaded to protect
Wheel retainer plate top is known as upper scraping plate chain 18, and scraper chain 4 is threaded to shield wheel retainer plate lower part and is known as lower scraping plate chain 19, clear backhaul hopper
16 be arranged at rack 10 close to be threaded to shield wheel 6 lower part of guide supporting plate scraper chain 4, material scraping plate 5, and with scraper chain 4, material scraping plate
Distance is equipped between 5, it includes pinch roller fairleader 20 etc. that lower chain, which falls clearly material fairleader 17 after rise, and lower chain falls clearly material fairleader 17 after rise and is arranged
On clear backhaul hopper 16 or it is arranged in rack 10 or is arranged on link-supporting plate wheel eyelid retractor 3, pinch roller fairleader 20 includes support
Cochain depresses sprocket wheel 22 etc., support cochain pressure sprocket wheel 22 and 2.1 split settings of rack link-supporting plate wheel or is integral type, when support cochain
When pressure sprocket wheel 22 and rack link-supporting plate wheel 2.1 are integral type, the upper surface rest of support cochain pressure sprocket wheel 22 protects wheel guide support
Scraper chain 4, the material scraping plate 5 on 6 top of plate, support cochain pressure sprocket wheel 22 lower surface be arranged in lower scraping plate chain 19, material scraping plate 5 it is upper
Portion is limited to lower scraping plate chain 19, material scraping plate 5, and lower scraping plate chain 19, material scraping plate 5 cochain pressure sprocket wheel 22 of being commissioned limit, and lower chain is clear
It falls scraper chain 4, material scraping plate 5 limit of the material fairleader 17 to shield wheel 6 lower part of guide supporting plate is threaded to after rise, makes to be threaded to shield wheel guide supporting plate
The scraper chains 4 of 6 lower parts, material scraping plate 5 by clear backhaul hopper 16 backhaul coal and coal breakage scrape to shield wheel guide supporting plate 6, and will
The backhaul coal and coal breakage of clear backhaul hopper 16 are scraped to reprinting at loading discharge port.
Remaining is the same as embodiment 1.
Embodiment 5
As shown in fig. 6, rack 10 falls clearly material fairleader 17 etc. after rise including clear backhaul hopper 16, lower chain, scraper chain 4 is threaded to protect
Wheel retainer plate top is known as upper scraping plate chain 18, and scraper chain 4 is threaded to shield wheel retainer plate lower part and is known as lower scraping plate chain 19, clear backhaul hopper
16 be arranged at rack 10 close to be threaded to shield wheel 6 lower part of guide supporting plate scraper chain 4, material scraping plate 5, and with scraper chain 4, material scraping plate
Distance is equipped between 5, it includes catching groove fairleader 23 that lower chain, which falls clearly material fairleader 17 after rise, and catching groove fairleader 23 is arranged in rack 10
Or be arranged on clear backhaul hopper 16, catching groove fairleader 23 is buckled on scraper chain 4 and there are gap, limitations between scraper chain 4
Scraper chain 4 is beated, and lower chain falls clearly scraper chain 4, material scraping plate 5 limit of the material fairleader 17 to shield wheel 6 lower part of guide supporting plate is threaded to after rise,
Make to be threaded to the scraper chain 4 of shield wheel 6 lower part of guide supporting plate, material scraping plate 5 by clear backhaul hopper 16 backhaul coal and coal breakage scrape to shield
It takes turns on guide supporting plate 6, and the backhaul coal of clear backhaul hopper 16 and coal breakage is scraped to reprinting at loading discharge port.
Remaining is the same as embodiment 1.
Embodiment 6
As shown in fig. 7, a kind of full rolling friction carrier bar support roller batcher, rack 10 or clear backhaul hopper 16 include lower clear material
Device 24 etc., the scraper chain 4 for being threaded to shield wheel 6 lower part of guide supporting plate, 5 top of material scraping plate is arranged in lower material cleaner 24, by rack 10
Support is supported by clear backhaul hopper 16, and lower material cleaner 24 is close to scraper chain 4, the material scraping plate 5 for being threaded to shield wheel 6 lower part of guide supporting plate
It is arranged and prevents to be threaded to the sliding tooth at the scraper chain 4, material scraping plate 5 and tail of shield wheel 6 lower part of guide supporting plate close to tail setting
Take turns mounting board material between the changed course gear pulley 8 at roller 7 or tail.
Remaining is the same as embodiment 1.
Embodiment 7
As shown in Fig. 8 to Fig. 9, clear backhaul hopper 16 includes left plate 25, right side plate 26 and clear material bottom plate 27 etc., left plate
25 include left perpendicular side plate 28 and left-leaning oblique side plate 29 etc., and right side plate 26 includes right perpendicular side plate 30 and Right deviation oblique side plate 31 etc.,
Left perpendicular side plate 28 and right perpendicular side plate 30 are perpendicular to clear material bottom plate 27 setting, left-leaning oblique side plate 29 and Right deviation oblique side plate 31 and clearly
Material bottom plate 27 is obliquely installed, and left side backhaul coal, black water are imported clear material bottom plate 27 by left-leaning oblique side plate 29, and Right deviation oblique side plate 31 will
Right side backhaul coal, black water import clear material bottom plate 27, be conveniently threaded to the scraper chain 4 of shield wheel 6 lower part of guide supporting plate, material scraping plate 5 will
Backhaul coal and coal breakage are scraped to shield to take turns and be reprinted on guide supporting plate 6.
Left plate 25 and/or right side plate 26, which are higher than lower chain, which falls clearly material fairleader 17 and material scraping plate 5 after rise, prevents material from left side
Plate 25 and/or right side plate 26 overflow.
Clear 16 tail portion of backhaul hopper is equipped with arc tail drop guide 32 etc., the setting of arc tail drop guide 32 with discharge port
Position is returned on opposite scraper chain 4, the radian of arc tail drop guide 32 is not less than scraper chain 4 along driving gear pulley 7 or edge
Changed course gear pulley 8 runs up the radian of cambered surface, arc tail drop guide 32 and driving 7 surface of gear pulley or changed course gear
8 surface of roller forms arc material guide channel, and arc material guide channel is conducive to scraper chain 4 and drives scraper plate will be in clear backhaul hopper 16
Coal scrape to shield and take turns guide supporting plate 6, the height of arc tail drop guide 32 is higher than driving gear pulley 7, on changed course gear pulley 8
Material scraping plate 5, prevent material scraping plate 5 by material be deposited in drive end unit overflow
Remaining is the same as embodiment 1.
Embodiment 8
As shown in Figure 10, the lower part of full rolling friction carrier bar support roller batcher is arranged in clear backhaul hopper 16, will roll entirely
Dropping coal, whereabouts black water and the backhaul coal pocket to rub on carrier bar support roller batcher rises, and convenient lower material scraping plate 5 by backhaul coal and is fallen
Coal is scraped to shield wheel guide supporting plate 6, and clear 16 tail portion of backhaul hopper is higher than clear backhaul hopper 16 close to loading discharging relative to ground
The height of oral area flows into black water and loads discharge port into next transport.
Remaining is the same as embodiment 1.
Embodiment 9
As shown in figure 11, clear backhaul hopper 16 is equipped with clear hopper guiding gutter 33 etc., and clear hopper guiding gutter 33 leads black water
Enter sewage disposal facility or import and connect coal slime water container, it is ensured that cleaned in situ environmental protection.
Remaining is the same as embodiment 8.
Embodiment 10
As shown in figure 12, clear backhaul hopper 16 includes slipping opening for 34 inclination angle of inclined floor certainly from inclined floor 34 etc. is slipped
Towards discharge port at mouthful, inclination angle, from the stocking angle slipped, makes material along slipping inclined floor 34 flows to discharge port certainly not less than material.
Remaining is the same as embodiment 1.
Embodiment 11
As shown in figure 13, clear backhaul hopper 16 includes folding bottom plate 35 under leading portion, and folding bottom plate 35 is close to discharging under leading portion
Mouth Duan Weiqian is rear straight bottom plate 37 close to tail section from inclined bottom plate 36 is slipped, and the preceding inclined bottom plate 36 that slips certainly makes close discharge port section
Material slide into Xia Dao transport establishment from slipping inclined bottom plate 36 along preceding, rear straight bottom plate 37 makes the material close to drive end unit by lower scraper
Plate 5, which is scraped to shield to take turns, is transported to discharge port on guide supporting plate 6, and folding bottom plate 35 reduces complete machine height under leading portion, mitigation is scraped backhaul material and born
Lotus.
Remaining is the same as embodiment 1.
Embodiment 12
As shown in Figure 14 to Figure 15, link-supporting plate wheel 2 includes link link-supporting plate wheel 38, and scraper chain 4 includes axis roller link 39,
Axis roller link 39 includes chain connecting plate 40, wears chain rivet 41 and chain roller 42, setting link link-supporting plate wheel 38, chain on wearing chain rivet 41
It connects link-supporting plate wheel 38 and is separately provided or links link-supporting plate wheel 38 and chain roller 42 as integral type, shield wheel guide supporting plate 6 is equipped with chain
Link-supporting plate wheel track 43 is connect, the setting of link link-supporting plate wheel track 43 is integrated on shield wheel guide supporting plate 6 with shield wheel guide supporting plate 6
Formula links the width of link-supporting plate wheel track 43 less than the spacing between two chain connecting plates 40, links the height of link-supporting plate wheel track 43
Make to link the picking-up material scraping plate 5 of link-supporting plate wheel 38, taking turns material scraping plate 5 and shield between guide supporting plate 6, there are gaps, make scraper chain 4, scrape
Flitch 5 runs in the case where linking 38 rolling support of link-supporting plate wheel and scrapes charging, and material scraping plate 5 does not generate sliding with shield wheel guide supporting plate 6 and rubs
It wipes.
Clear 16 tail portion of backhaul hopper is equipped with arc tail drop guide 32, the setting of arc tail drop guide 32 with discharge port phase
Pair scraper chain 4 on return position, arc tail drop guide 32 is supported by rack 10, can also be supported by clear backhaul hopper 16, arc
Tail drop guide 32 is flexibly connected with rack 10, can also be integral type, when arc tail drop guide 32 is flexibly connected with rack 10,
Rack 10 is equipped with connection tail guide device 44, and arc tail drop guide 32 is accordingly equipped with drop guide and connects frame member 45,
Connection tail guide device 44 connect the flexible connection of frame member 45 with drop guide, and drop guide is connected machine when needing two-way feeding
Frame member 45 is dismantled from connection tail guide device 44, and driver 9 drives the reversion of scraper chain 4 to realize reversed feed.
Remaining is the same as embodiment 1.
Embodiment 13
As shown in figure 16, link-supporting plate wheel 2 includes scraper plate link-supporting plate wheel 46, when using scraper plate link-supporting plate wheel 46, in scraper
Scraper plate link-supporting plate wheel 46 is set on plate 5, and material scraping plate 5 runs under 46 rolling support of scraper plate link-supporting plate wheel and scrapes charging, material scraping plate 5
Sliding friction is not generated with shield wheel guide supporting plate 6.
Remaining is the same as embodiment 1.
Embodiment 14
As shown in figure 17, arc tail drop guide 32 includes fixed arc tail drop guide or dismountable arc tail
Drop guide 47, when using dismountable arc tail drop guide 47, dismountable arc tail drop guide 47 includes top arc
Shape tail drop guide 48 and lower curved tail drop guide 49, upper arcuate tail drop guide 48 are actively docked at lower curved
On tail drop guide 49, when arc tail drop guide 32 putty occurs or needs repairing, by upper arcuate tail drop guide 48
It dismantles, facilitates maintenance and observation.
Remaining is the same as embodiment 1.
Embodiment 15
As shown in figure 18, clear backhaul hopper 16, which is equipped with, holds in the palm lower chain track 50, and lower chain track 50 is ask also to can be set in machine
On frame 10, asks lower chain track 50 and the roller sleeve 51 of lower scraping plate chain 19 to cooperate, the width of lower chain track 50 is ask to be less than lower scraping plate chain
Spacing between 19 liang of chain connecting plates, the roller sleeve 51 of lower scraping plate chain 19 50 rolling-operation of chain track under holding in the palm, reducing friction resistance,
Reduce the abrasion for holding in the palm lower chain track 50 and lower scraping plate chain 19.
Remaining is the same as embodiment 1.
Claims (11)
1. a kind of full rolling friction carrier bar support roller batcher, it is characterised in that: including deflector chute, link-supporting plate wheel, link-supporting plate wheel branch
Support device, scraper chain, material scraping plate, shield wheel guide supporting plate, driving gear pulley, changed course gear pulley, driver and rack, deflector chute
It is connect with material outlet, on the rack, deflector chute is fixedly connected or is flexibly connected with rack deflector chute lower buckle, shield wheel guide supporting plate
The lower part that deflector chute is arranged in is supported by rack or is mounted with deflector chute, and material scraping plate, link-supporting plate wheel branch is arranged between two scraper chains
Supportting device includes link link-supporting plate wheel track, and the setting of link link-supporting plate wheel track takes turns guide supporting plate on shield wheel guide supporting plate or with shield
For integral type, link-supporting plate wheel includes link link-supporting plate wheel, scraper plate link-supporting plate wheel or rack link-supporting plate wheel, and scraper chain includes wearing axis chain
It connects or the link of axis roller, wears Spindle Links by chain connecting plate and wear chain rivet and form, the link of axis roller includes chain connecting plate, wears chain rivet and chain rolling
Cylinder, when using link-supporting plate wheel is linked, the setting link link-supporting plate wheel on wearing chain rivet, link link-supporting plate wheel is separately provided or links
Link-supporting plate wheel and chain roller are integral type, and shield wheel guide supporting plate is equipped with link link-supporting plate wheel track, links link-supporting plate wheel track
Width less than the spacing between two chain connecting plates, the height for linking link-supporting plate wheel track, which makes to link link-supporting plate wheel, holds up material scraping plate,
Taking turns material scraping plate and shield between guide supporting plate, there are gaps, transport scraper chain, material scraping plate in the case where linking link-supporting plate wheel rolling support
Row scrapes charging, or when using scraper plate link-supporting plate wheel, scraper plate link-supporting plate wheel is arranged on material scraping plate, material scraping plate is in scraper plate link-supporting plate
Charging is scraped in operation under wheel rolling support, or when using rack link-supporting plate wheel, the setting of rack link-supporting plate wheel drive gear pulley,
It alters course between gear pulley, link-supporting plate wheel eyelid retractor corresponds to rack link-supporting plate wheel position and supported by rack, link-supporting plate wheel eyelid retractor
Connection seperated with rack is integral type, setting driving gear pulley and changed course gear pulley, scraper plate before and after shield wheel guide supporting plate
Chain is fastened on driving gear pulley around shield wheel guide supporting plate, driving gear pulley, rack link-supporting plate wheel and changed course gear pulley
And on changed course gear pulley, it is equipped with gap between scraper chain, material scraping plate and shield wheel guide supporting plate, rack link-supporting plate wheel outer surface is high
Shield wheel guide supporting plate upper surface out is equipped with link-supporting plate wheel bearing on link-supporting plate eyelid retractor or is equipped with support link-supporting plate wheel shaft, when
When being equipped with link-supporting plate wheel bearing on link-supporting plate eyelid retractor, rack link-supporting plate wheel is equipped with link-supporting plate wheel shaft, link-supporting plate wheel bearing
The rotation of link-supporting plate wheel shaft is supported, rack link-supporting plate wheel is arranged close to scraper chain cochain bottom surface, and scraper chain, material scraping plate are by rack support chain
Web wheel support is equipped with gap between scraper chain, material scraping plate and shield wheel guide supporting plate, and driver drives drive gear pulley rotation,
Scraper chain drives changed course gear pulley rotation, and driving gear pulley drives scraper chain, material scraping plate rotation, scraper chain, material scraping plate rotation
The rotation of rack link-supporting plate wheel belt motivation frame torr chain web wheel is gone to, it is defeated that rack link-supporting plate wheel rolls rotation support scratch board chain, material scraping plate
Material is sent, or when link-supporting plate eyelid retractor is equipped with support link-supporting plate wheel shaft, rack link-supporting plate wheel includes link-supporting plate wheel bearing, support
On link-supporting plate wheel shaft, scraper chain, material scraping plate are rotated to rack link-supporting plate wheel belt motivation frame torr chain web wheel carrier bar wheel bearing retaining ring
Rotation, rack link-supporting plate wheel rolls rotation support scratch board chain, material scraping plate conveys material, realizes that the full rolling friction of scraper feeder is defeated
Material charging, rack link-supporting plate wheel connection seperated with link-supporting plate wheel bearing or be integral type, shield wheel guide supporting plate is straight flange plate or shield
It takes turns guide supporting plate and is equipped with link-supporting plate wheel groove close to rack link-supporting plate wheel position, rack link-supporting plate wheel is stretched out from link-supporting plate wheel groove
Support scraper chain, material scraping plate are lifted, deflector chute lower part is set at scraper chain at scraper chain for plate setting or deflector chute lower part
There is the chain guard wheel baffle of shield scraper chain, link-supporting plate wheel, when using chain guard baffle, the width of chain guard wheel baffle, which is greater than, is led
Hopper inner wall to link-supporting plate wheel groove width, chain guard wheel baffle prevent material enter link-supporting plate wheel groove flow to shield wheel guide
Supporting plate lower part.
2. a kind of full rolling friction carrier bar support roller batcher according to claim 1, it is characterised in that: rack includes clear returns
Journey hopper, lower chain fall clearly material fairleader after rise, and scraper chain is threaded to shield wheel retainer plate top and is known as upper scraping plate chain, and scraper chain is threaded to shield wheel
Retainer plate lower part is known as lower scraping plate chain, and clear backhaul hopper is arranged at rack close to the scraper plate for being threaded to shield wheel guide supporting plate lower part
Chain, material scraping plate, and distance is equipped between scraper chain, material scraping plate, it includes pinch roller fairleader or button that lower chain, which falls clearly material fairleader after rise,
Slot fairleader, lower chain fall clearly material fairleader after rise and are arranged on clear backhaul hopper or are arranged on the rack or are arranged in link-supporting plate wheel branch
It supportting on device, pinch roller fairleader includes that pressure sprocket wheel fairleader or support cochain depress sprocket wheel, when using sprocket wheel fairleader is depressed, pressure
Lower sprocket fairleader and link-supporting plate wheel split settings, pressure sprocket wheel fairleader press chain under scraper chain, ask cochain to depress chain when using
When wheel, support cochain depresses sprocket wheel and link-supporting plate wheel split settings or is integral type, when support cochain pressure sprocket wheel is with link-supporting plate wheel
When integral type, scraper chain, the material scraping plate on the upper surface rest shield wheel guide supporting plate top of support cochain pressure sprocket wheel, support cochain pressure
The top of lower scraping plate chain, material scraping plate is arranged in the lower surface of sprocket wheel, limits to lower scraping plate chain, material scraping plate, lower scraping plate chain, material scraping plate
Cochain of being commissioned depresses sprocket wheel limitation, and when using catching groove fairleader, catching groove fairleader is arranged on the rack or is arranged in clear backhaul
On hopper, catching groove fairleader is buckled on scraper chain and between scraper chain there are gap, and limiting scraper chain is beated, and lower chain is fallen after rise clearly
Scraper chain, material scraping plate limit of the material fairleader to shield wheel guide supporting plate lower part is threaded to, make to be threaded to scraping for shield wheel guide supporting plate lower part
Plate chain, material scraping plate are by the backhaul coal and the material scrapers such as coal breakage to shield wheel guide supporting plate in clear backhaul hopper, and by clear backhaul material
It is reprinted at the material scrapers such as the backhaul coal of bucket and coal breakage to loading discharge port.
3. a kind of full rolling friction carrier bar support roller batcher according to claim 1 or 2, it is characterised in that: rack is clear
Backhaul hopper includes lower material cleaner, and the scraper chain for being threaded to shield wheel guide supporting plate lower part, material scraping plate top is arranged in lower material cleaner, by
Rack supports or by clear backhaul hopper support, and lower material cleaner is set close to scraper chain, the material scraping plate for being threaded to shield wheel guide supporting plate lower part
It sets and prevents to be threaded to the driving gear pulley at the scraper chain, material scraping plate and tail of shield wheel guide supporting plate lower part close to tail setting
Or mounting board material between the changed course gear pulley at tail.
4. a kind of full rolling friction carrier bar support roller batcher according to claim 2, it is characterised in that: clear backhaul hopper packet
It includes left plate, right side plate and expects bottom plate clearly, left plate includes left perpendicular side plate and left-leaning oblique side plate, and right side plate includes right vertical side
Plate and Right deviation oblique side plate, left perpendicular side plate and right perpendicular side plate are perpendicular to clear material bottom plate setting, left-leaning oblique side plate and right bank side
Plate is obliquely installed with clear material bottom plate, and left side backhaul coal, black water are imported clear material bottom plate by left-leaning oblique side plate, and Right deviation oblique side plate will be right
Side backhaul coal, black water import clear material bottom plate, be conveniently threaded to the scraper chain of shield wheel guide supporting plate lower part, material scraping plate by backhaul coal and
Coal breakage is scraped to shield to take turns and be reprinted on guide supporting plate.
5. a kind of full rolling friction carrier bar support roller batcher according to claim 2, it is characterised in that: clear backhaul hopper is set
It sets in the lower part of full rolling friction carrier bar support roller batcher, by the dropping coal on full rolling friction carrier bar support roller batcher, whereabouts
Black water and backhaul coal pocket rise, and convenient lower material scraping plate scrapes backhaul coal and coal breakage to shield wheel guide supporting plate, clear backhaul hopper tail
Portion is higher than clear backhaul hopper close to the height for loading discharging oral area, under entering black water inflow loading discharge port relative to ground
One transport, or clear backhaul hopper are equipped with clear hopper guiding gutter, and black water is imported sewage disposal facility or imported and connect by clear hopper guiding gutter
Coal slime water container.
6. a kind of full rolling friction carrier bar support roller batcher according to claim 2, it is characterised in that: left plate and/or
Right side plate, which is higher than lower chain, which falls clearly material fairleader and material scraping plate after rise, prevents material from overflowing from left plate and/or right side plate.
7. a kind of full rolling friction carrier bar support roller batcher according to claim 2, it is characterised in that: clear backhaul hopper tail
Portion is equipped with arc tail drop guide, and arc tail drop guide, which is arranged on the scraper chain opposite with discharge port, returns position, arc shaper
Tail drop guide is supported by clear backhaul hopper support or by rack, and arc tail drop guide is flexibly connected with rack or is integral type,
The radian of arc tail drop guide runs up cambered surface not less than scraper chain along driving gear pulley or along changed course gear pulley
Radian, arc tail drop guide and driving gear cylinder surface or changed course gear pulley surface form arc material guide channel, arc
Material guide channel is conducive to scraper chain and drives material scraping plate by the material scrapers such as coal in clear backhaul hopper to shield wheel guide supporting plate, arc shaper
The height of tail drop guide is higher than driving gear pulley, the material scraping plate to alter course on gear pulley, prevents material scraping plate that material is deposited in machine
Tail portion is overflowed, and when arc tail drop guide is flexibly connected with rack, rack is equipped with connection tail guide device, and arc tail is led
Glassware is accordingly equipped with drop guide connection frame member, and connection tail guide device connect frame member flexible connection with drop guide, when
It needs that drop guide connection frame member is dismantled from connection tail guide device when two-way feeding, driver drives scraper chain reversion
Realize reversed feed.
8. a kind of full rolling friction carrier bar support roller batcher according to claim 7, it is characterised in that: arc tail guide
Device includes fixed arc tail drop guide or dismountable arc tail drop guide, when the dismountable arc tail guide of use
When device, dismountable arc tail drop guide includes upper arcuate tail drop guide and lower curved tail drop guide, top arc
Shape tail drop guide is actively docked on lower curved tail drop guide.
9. a kind of full rolling friction carrier bar support roller batcher according to claim 2, it is characterised in that: clear backhaul hopper packet
The opening for slipping inclined floor inclination angle certainly from inclined floor is slipped is included towards discharge port, inclination angle is not less than the heap that material slips certainly
Product angle makes material flow to discharge port along inclined floor is slipped certainly, or clear backhaul hopper includes folding bottom plate under leading portion, folding under leading portion
Bottom plate, from inclined bottom plate is slipped, is rear straight bottom plate close to tail section close to discharge port Duan Weiqian, and the preceding inclined bottom plate that slips certainly makes close unload
For the material of material mouth section along preceding from inclined bottom plate slide-in Xia Dao transport establishment is slipped, rear straight bottom plate scrapes the material close to drive end unit by down
Flitch, which is scraped to shield to take turns, is transported to discharge port on guide supporting plate.
10. a kind of full rolling friction carrier bar support roller batcher according to claim 1, it is characterised in that: link-supporting plate wheel packet
Gear link-supporting plate wheel or idler wheel link-supporting plate wheel are included, link-supporting plate wheel includes rubber link-supporting plate wheel, polyurethane link-supporting plate wheel, nylon support chain
Web wheel, steel link-supporting plate wheel, alloy link-supporting plate wheel, cast iron link-supporting plate wheel, plastic-steel link-supporting plate wheel, aluminium link-supporting plate wheel, porcelain plate chain web wheel,
Plastics link-supporting plate wheel.
11. a kind of full rolling friction carrier bar support roller batcher according to claim 2, it is characterised in that: clear backhaul hopper
Or rack is equipped with and holds in the palm lower chain track, and the roller sleeve of lower chain track and lower scraping plate chain is ask to cooperate, and the width of lower chain track is ask to be less than
Spacing between two chain connecting plate of lower scraping plate chain, the roller sleeve of lower scraping plate chain chain track rolling-operation under holding in the palm.
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2018107372817 | 2018-07-06 | ||
| CN201810737281 | 2018-07-06 | ||
| CN201810760233 | 2018-07-11 | ||
| CN201810760233X | 2018-07-11 | ||
| CN201810765705 | 2018-07-12 | ||
| CN2018107657050 | 2018-07-12 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209480508U true CN209480508U (en) | 2019-10-11 |
Family
ID=68111289
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821336117.7U Expired - Fee Related CN209480508U (en) | 2018-07-06 | 2018-08-17 | A kind of full rolling friction carrier bar support roller batcher |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209480508U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111119118A (en) * | 2019-12-18 | 2020-05-08 | 北京恒福中瑞环保动力设备有限公司 | Small-sized stainless steel electric spreader and spreading control method |
| WO2022048669A1 (en) * | 2020-09-06 | 2022-03-10 | 济宁市海智机电科技有限公司 | Leak-preventing heavy impact-resistant chain belt |
-
2018
- 2018-08-17 CN CN201821336117.7U patent/CN209480508U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111119118A (en) * | 2019-12-18 | 2020-05-08 | 北京恒福中瑞环保动力设备有限公司 | Small-sized stainless steel electric spreader and spreading control method |
| WO2022048669A1 (en) * | 2020-09-06 | 2022-03-10 | 济宁市海智机电科技有限公司 | Leak-preventing heavy impact-resistant chain belt |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191011 |