CN109573659B - A dust self-settling ultra-low air volume dust collection system - Google Patents

A dust self-settling ultra-low air volume dust collection system Download PDF

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CN109573659B
CN109573659B CN201811524323.5A CN201811524323A CN109573659B CN 109573659 B CN109573659 B CN 109573659B CN 201811524323 A CN201811524323 A CN 201811524323A CN 109573659 B CN109573659 B CN 109573659B
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dust
chute
self
hood
settling
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CN109573659A (en
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孟宪峤
张国利
郝景章
任乐
胡芳
杨中胜
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Beijing Muzhi Technology Co ltd
Capital Engineering & Research Inc Ltd
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Beijing Muzhi Technology Co ltd
Capital Engineering & Research Inc Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/18Preventing escape of dust
    • B65G69/181Preventing escape of dust by means of sealed systems
    • B65G69/182Preventing escape of dust by means of sealed systems with aspiration means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/60Arrangements for supporting or guiding belts, e.g. by fluid jets
    • B65G15/64Arrangements for supporting or guiding belts, e.g. by fluid jets for automatically maintaining the position of the belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/08Protective roofs or arch supports therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/10Arrangements of rollers
    • B65G39/12Arrangements of rollers mounted on framework
    • B65G39/16Arrangements of rollers mounted on framework for aligning belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G45/00Lubricating, cleaning, or clearing devices
    • B65G45/10Cleaning devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Methods And Devices For Loading And Unloading (AREA)

Abstract

本发明公开了一种粉尘自沉降超低风量收尘系统,包括输送带(1)和多个全密封迷宫环保导料槽(4),还包括依次设置的防逸尘密封头罩及清扫装置(2)、阻尼自降尘组合装置(5)、仓式卸料口(11)、溜管(10)和吸尘罩(8)。阻尼自降尘组合装置及静电滤尘软帘可实现大颗粒粉尘自沉降,减少后续除尘管道及除尘布袋的磨损。多个导流引流槽或溜管或仓式卸料口通过全密封迷宫环保导料槽构成一个整体,每个整体仅设置一个负压式除尘点,实现超低风量收尘。该系统可实现散料运输、转运环节的粉尘污染治理,降低岗位粉尘浓度并达到环保及职业健康要求,真正实现在达到环保要求的前提下,向环保要效益,尽可能的节约电能和日常维护成本。

The present invention discloses a dust self-settling ultra-low air volume dust collection system, comprising a conveyor belt (1) and a plurality of fully sealed labyrinth environmentally friendly guide troughs (4), and also comprising a dust escape sealing hood and a cleaning device (2), a damping self-dust reduction assembly device (5), a bin-type discharge port (11), a chute (10) and a dust hood (8) arranged in sequence. The damping self-dust reduction assembly device and the electrostatic dust filter soft curtain can achieve the self-settling of large dust particles, reducing the wear of subsequent dust removal pipelines and dust removal bags. A plurality of guide troughs or chute or bin-type discharge ports form a whole through a fully sealed labyrinth environmentally friendly guide trough, and each whole is only provided with one negative pressure dust removal point, so as to achieve ultra-low air volume dust collection. The system can realize dust pollution control in the bulk material transportation and transfer links, reduce the dust concentration at the job site and meet the environmental protection and occupational health requirements, truly achieving the benefits of environmental protection on the premise of meeting the environmental protection requirements, and saving electric energy and daily maintenance costs as much as possible.

Description

一种粉尘自沉降超低风量收尘系统A dust self-settling ultra-low air volume dust collection system

技术领域Technical Field

本发明涉及散料输运技术领域,具体的是一种粉尘自沉降超低风量收尘系统。The invention relates to the technical field of bulk material transportation, in particular to a dust self-settling ultra-low air volume dust collecting system.

背景技术Background technique

在钢铁、煤炭、水泥、矿山、玻璃等领域均涉及到大量固体颗粒物料需要通过胶带机进行运输、转运,在此过程会有大量的粉尘产生。现有的固体物料转运环节所使用的传统除尘系统是在胶带机的每个落料点的传统导料槽上方和上一条皮带的头部头罩位置设置除尘罩,然后通过吸尘管道将粉尘吸至除尘器进行过滤。现有的传统导料槽在胶带机的上方,导料槽与胶带机之间用长状胶皮密封,胶带机下方为托辊支撑。现有除尘罩在紧邻胶带机落料点,每个落料点前后均设置有除尘罩。In the fields of steel, coal, cement, mining, glass, etc., a large amount of solid particulate materials need to be transported and transferred by belt conveyors, and a large amount of dust will be generated in this process. The traditional dust removal system used in the existing solid material transfer link is to set a dust hood above the traditional guide trough at each drop point of the belt conveyor and at the head hood position of the previous belt, and then suck the dust into the dust collector for filtration through the dust suction pipe. The existing traditional guide trough is above the belt conveyor, and the guide trough and the belt conveyor are sealed with a long rubber, and the belt conveyor is supported by rollers below. The existing dust hood is adjacent to the drop point of the belt conveyor, and a dust hood is set before and after each drop point.

目前国内绝大多数依据传统的设计方式,设置大风量除尘系统。由于系统自身的不足因素,导致现场收尘效果不佳存在大量烟尘,严重污染现场环境,管道冲刷磨损严重以及耗费大量电能。At present, most of the domestic dust removal systems are set up with large air volume according to the traditional design method. Due to the shortcomings of the system itself, the on-site dust collection effect is poor, there is a lot of smoke and dust, which seriously pollutes the on-site environment, causes serious erosion and wear of the pipeline, and consumes a lot of electricity.

发明内容Summary of the invention

为了解决固体颗粒物料运输产生的粉尘污染问题,本发明提供了一种粉尘自沉降超低风量收尘系统,该粉尘自沉降超低风量收尘系统克服了现有技术中存在的粉尘污染严重、岗位粉尘超标严重影响职业健康、除尘风量大、电耗高、管道及布袋磨损大等问题。能够实现固体物料运输/转运环节的粉尘污染治理、降低岗位粉尘浓度、达到环保及职业健康要求。真正实现向环保要效益,实现环保目标的前提下,尽可能的节约电能和日常维护成本。In order to solve the dust pollution problem caused by the transportation of solid particulate materials, the present invention provides a dust self-settling ultra-low air volume dust collection system, which overcomes the problems existing in the prior art such as serious dust pollution, excessive dust at the workplace seriously affecting occupational health, large dust removal air volume, high power consumption, and large wear of pipes and bags. It can achieve dust pollution control in the transportation/transfer of solid materials, reduce the dust concentration at the workplace, and meet environmental protection and occupational health requirements. It can truly achieve benefits from environmental protection, and save electricity and daily maintenance costs as much as possible on the premise of achieving environmental protection goals.

本发明解决其技术问题所采用的技术发明是:The technical invention adopted by the present invention to solve its technical problem is:

一种粉尘自沉降超低风量收尘系统,包括输送带和多个上述的全密封迷宫环保导料槽,多个所述全密封迷宫环保导料槽沿输送带的送料方向依次排列,沿该全密封迷宫环保导料槽的输送带的送料方向,所述粉尘自沉降超低风量收尘系统还包括依次设置的防逸尘密封头罩及清扫装置、阻尼自降尘组合装置、仓式卸料口、溜管以及吸尘罩。A dust self-settling and ultra-low air volume dust collecting system comprises a conveyor belt and a plurality of the above-mentioned fully sealed labyrinth environmentally friendly material guide troughs, wherein the plurality of the said fully sealed labyrinth environmentally friendly material guide troughs are arranged in sequence along the feeding direction of the conveyor belt, and along the feeding direction of the conveyor belt of the fully sealed labyrinth environmentally friendly material guide troughs, the said dust self-settling and ultra-low air volume dust collecting system also comprises a dust-proof sealing head cover and a cleaning device, a damping self-dust reduction combination device, a bin-type discharge port, a chute and a dust hood which are arranged in sequence.

所述防逸尘密封头罩及清扫装置含有弧形头罩,弧形头罩含有进料口、出料口和弧形段,所述进料口处设置有静电滤尘软帘,弧形头罩的下方设有积灰斗,积灰斗的上方设有清扫器,该出料口的下端外依次连接有溜槽和导料引流槽,弧形头罩、溜槽、导料引流槽和全密封迷宫环保导料槽从上向下依次设置。The anti-dust sealing head cover and cleaning device include an arc-shaped head cover, which includes a feed port, a discharge port and an arc-shaped section. An electrostatic dust filter soft curtain is provided at the feed port, a dust hopper is provided below the arc-shaped head cover, and a cleaner is provided above the dust hopper. A chute and a material guide and drainage trough are connected to the outside of the lower end of the discharge port in sequence. The arc-shaped head cover, the chute, the material guide and drainage trough and the fully sealed maze environmentally friendly material guide trough are arranged in sequence from top to bottom.

导料引流槽的下部为弧面结构,导料引流槽的上端设置有入料口,导料引流槽的下端设置有卸料口,所述入料口的面积小于该卸料口的面积,该弧面结构能够使导料引流槽的卸料方向与输送带的送料方向一致,导料引流槽的卸料口与全密封迷宫环保导料槽连接。The lower part of the material guiding and drainage trough is an arc surface structure, the upper end of the material guiding and drainage trough is provided with an inlet, and the lower end of the material guiding and drainage trough is provided with a discharge port. The area of the inlet is smaller than the area of the discharge port. The arc surface structure can make the discharge direction of the material guiding and drainage trough consistent with the feeding direction of the conveyor belt, and the discharge port of the material guiding and drainage trough is connected to the fully sealed maze environmentally friendly material guiding trough.

全密封迷宫环保导料槽包括胶带机中间架、内层一次密封导料槽、外层二次密封导料槽和多个托辊组;该内层一次密封导料槽能够与输送带的上层带面围城封闭空腔,该外层二次密封导料槽位于所述内层一次密封导料槽的左右两侧,所述多个托辊组固定在胶带机中间架上,所述托辊组含有底部的标准托辊和两侧的非标半托辊,所述全密封迷宫环保导料槽的出口设置有纠偏装置。The fully sealed labyrinth environmentally friendly material guide trough comprises an intermediate frame of the belt conveyor, an inner primary sealed material guide trough, an outer secondary sealed material guide trough and a plurality of roller groups; the inner primary sealed material guide trough can enclose a closed cavity with the upper belt surface of the conveyor belt, the outer secondary sealed material guide trough is located on the left and right sides of the inner primary sealed material guide trough, the plurality of roller groups are fixed on the intermediate frame of the belt conveyor, the roller groups include standard rollers at the bottom and non-standard semi-rollers on both sides, and a deviation correction device is provided at the outlet of the fully sealed labyrinth environmentally friendly material guide trough.

该内层一次密封导料槽含有依次连接的盖板、内侧板和Y型防溢裙板,内侧板位于盖板的左右两侧,Y型防溢裙板设置于内侧板的下方,Y型防溢裙板设置有上下调节结构,内侧板外连接有支撑腿,支撑腿固定在胶带机中间架上。The inner layer primary sealing material guide trough contains a cover plate, an inner plate and a Y-shaped anti-overflow skirt plate which are connected in sequence. The inner plate is located on the left and right sides of the cover plate, the Y-shaped anti-overflow skirt plate is arranged below the inner plate, the Y-shaped anti-overflow skirt plate is provided with an up and down adjustment structure, and the inner plate is connected to the outside with a support leg, which is fixed on the middle frame of the belt machine.

该外层二次密封导料槽含有依次连接的内侧板、密封门和底部托板,密封门设置于内侧板外,密封门与内侧板铰接,密封门与底部托板的结合部为折弯结构,密封门与底部托板的连接处设有卡扣结构,密封门上设置有把手和挂钩。The outer secondary sealed material guide trough contains an inner plate, a sealing door and a bottom support plate which are connected in sequence. The sealing door is arranged outside the inner plate. The sealing door is hinged to the inner plate. The joint between the sealing door and the bottom support plate is a bending structure. A snap structure is provided at the joint between the sealing door and the bottom support plate. A handle and a hook are provided on the sealing door.

底部托板的下部边缘设有折弯段,该折弯段与输送带的左右两侧边缘的折弯部相匹配,输送带的左右两侧边缘能够位于Y型防溢裙板的下端和底部托板的折弯段之间,底部托板上设置有高分子迷宫耐磨板,高分子迷宫耐磨板的中间设有凹槽结构,高分子迷宫耐磨板与输送带之间密封连接,所述凹槽结构与输送带之间形成迷宫形式,所述全密封迷宫环保导料槽的尾部设有后封档,所述全密封迷宫环保导料槽的前端设有前挡帘。A bending section is provided on the lower edge of the bottom support plate, which matches the bending parts of the left and right edges of the conveyor belt. The left and right edges of the conveyor belt can be located between the lower end of the Y-shaped anti-overflow skirt plate and the bending section of the bottom support plate. A polymer maze wear-resistant plate is provided on the bottom support plate. A groove structure is provided in the middle of the polymer maze wear-resistant plate. The polymer maze wear-resistant plate is sealed and connected to the conveyor belt. A maze is formed between the groove structure and the conveyor belt. A rear sealing block is provided at the tail of the fully sealed maze environmentally friendly material guide trough, and a front curtain is provided at the front end of the fully sealed maze environmentally friendly material guide trough.

阻尼自降尘组合装置包括降压箱,降压箱的底部为敞开式结构,降压箱的内部设置有降尘风墙;所述粉尘自沉降超低风量收尘系统还含有静电滤尘软帘,静电滤尘软帘含有滤尘箱体,滤尘箱体内设有升降调节机构和滤尘软帘,滤尘软帘含有多条静电耐磨胶棒,所述静电耐磨胶棒的直径不大于6mm,升降调节机构能够实现滤尘软帘的升降,静电滤尘软帘固定在全密封迷宫环保导料槽的上方,静电滤尘软帘还设置在吸尘罩的前后以及全密封迷宫环保导料槽的出口。The damping self-dust reduction combination device includes a pressure reduction box, the bottom of which is an open structure, and a dust reduction wind wall is arranged inside the pressure reduction box; the dust self-settling ultra-low air volume dust collecting system also contains an electrostatic dust filter soft curtain, the electrostatic dust filter soft curtain contains a dust filter box, and the dust filter box is provided with a lifting and adjusting mechanism and a dust filter soft curtain, the dust filter soft curtain contains a plurality of electrostatic wear-resistant rubber rods, the diameter of the electrostatic wear-resistant rubber rods is not more than 6mm, the lifting and adjusting mechanism can realize the lifting and lowering of the dust filter soft curtain, the electrostatic dust filter soft curtain is fixed above the fully sealed maze environmental protection material guide trough, and the electrostatic dust filter soft curtain is also arranged in front and behind the dust hood and at the outlet of the fully sealed maze environmental protection material guide trough.

导料引流槽、溜管、仓式卸料口和全密封迷宫环保导料槽构成一个整体,所述粉尘自沉降超低风量收尘系统仅设置有一个吸尘罩,吸尘罩的位置远离导料引流槽、溜管和仓式卸料口,吸尘罩为下方上圆结构,吸尘罩外连接有吸尘管道。The material guide trough, chute, bin-type discharge port and fully sealed labyrinth environmentally friendly material guide trough form a whole. The dust self-sedimentation ultra-low air volume dust collection system is only provided with a dust hood, which is located away from the material guide trough, chute and bin-type discharge port. The dust hood is a lower upper circular structure, and a dust collection pipe is connected to the outside of the dust hood.

弧形头罩通过溜槽与导料引流槽连通,导料引流槽、溜管和仓式卸料口均与全密封迷宫环保导料槽连通,阻尼自降尘组合装置的下端与全密封迷宫环保导料槽连通,吸尘罩的下端与全密封迷宫环保导料槽连通,全密封迷宫环保导料槽的托辊组在导料引流槽的卸料口、溜管和仓式卸料口的下方加密布置。The arc-shaped head cover is connected with the material guide and drainage trough through the chute, the material guide and drainage trough, the chute and the bin-type discharge port are all connected with the fully-sealed labyrinth environmentally friendly material guide trough, the lower end of the damping self-dust reduction combination device is connected with the fully-sealed labyrinth environmentally friendly material guide trough, the lower end of the dust suction hood is connected with the fully-sealed labyrinth environmentally friendly material guide trough, and the roller group of the fully-sealed labyrinth environmentally friendly material guide trough is densely arranged below the discharge port, chute and bin-type discharge port of the material guide and drainage trough.

本发明的有益效果是:The beneficial effects of the present invention are:

1、弧形头罩为弧线形设计,进料口有静电滤尘软帘密封,能有效降低外部风量吸入,导料引流槽控制物料在到达胶带机时的速度,从源头上减少了粉尘产生量;返程胶带机的清扫装置和积灰斗有效解决了返程胶带机撒灰造成环境二次污染。1. The arc-shaped head cover is designed in an arc shape, and the feed port is sealed with an electrostatic dust filter soft curtain, which can effectively reduce the external air intake. The material guide and drainage groove controls the speed of the material when it reaches the belt conveyor, reducing the amount of dust generated from the source; the cleaning device and dust hopper of the return belt conveyor effectively solve the secondary environmental pollution caused by the dust scattering of the return belt conveyor.

2、其物料对中及耐磨装置能实现物料能卸载到胶带机中心,减少胶带机跑偏和粉尘外溢;全密封迷宫环保导料槽装置通过内层一次密封导料槽、外层二次密封导料槽及下部迷宫支撑密封装置实现对胶带机产尘位置的良好密封,杜绝了传统导料槽的粉尘外溢;外层二次密封导料槽可以实现灵活、便捷启闭,便于生产中对胶带机设备的维护、检修;全密封迷宫导料槽顶部的清料门可以满足事故状态下,对物料进行及时清理。2. Its material centering and wear-resistant devices can realize the unloading of materials to the center of the belt conveyor, reducing the deviation of the belt conveyor and the spillage of dust; the fully sealed labyrinth environmentally friendly material guide trough device realizes good sealing of the dust-generating position of the belt conveyor through the inner primary sealing material guide trough, the outer secondary sealing material guide trough and the lower labyrinth support sealing device, eliminating the dust spillage of the traditional material guide trough; the outer secondary sealing material guide trough can be opened and closed flexibly and conveniently, which is convenient for the maintenance and repair of the belt conveyor equipment during production; the cleaning door on the top of the fully sealed labyrinth material guide trough can meet the needs of timely cleaning of materials in the event of an accident.

3、其阻尼自降尘组合装置,利用空间扩展和粉尘运行行程的增长有效降低粉尘的压力和动能,达到大颗粒粉尘动能衰竭后自沉降到胶带机上,另外静电滤尘软帘对大颗粒粉尘的进行再次过滤降尘,实现大颗粒无动力自降尘的作用,减少了对后续的除尘管道和除尘布袋的磨损。3. Its damping self-dust reduction combined device uses space expansion and the increase of dust running stroke to effectively reduce the pressure and kinetic energy of dust, so that large dust particles can self-settled onto the belt conveyor after the kinetic energy is exhausted. In addition, the electrostatic dust filter soft curtain filters and reduces the large dust particles again, realizing the effect of large particles' unpowered self-dust reduction and reducing the wear on subsequent dust removal pipes and dust removal bags.

4、其纠偏立辊能有效控制输送带跑偏,确保密封效果;导料引流槽卸料口、溜管和仓式卸料口下方的托辊加密能减轻胶带机受料时的冲击力,减少撒料和提高密封效果;4. Its deviation-correcting vertical roller can effectively control the conveyor belt from running off and ensure the sealing effect; the dense rollers under the discharge port of the material guide trough, the chute and the bin-type discharge port can reduce the impact force when the belt conveyor receives the material, reduce the material spillage and improve the sealing effect;

5、其多个导料引流槽或溜管或仓式卸料口通过全密封迷宫导料槽构成一个整体仅设置一个吸尘点,可以大幅度的降低固体物料转运环节的除尘点数及除尘风量,较传统方式减少50%以上,实现超低风量达到环保效果,减低投资和节约除尘系统电消耗。5. Its multiple material guide troughs or chutes or bin-type discharge ports form a whole through a fully sealed maze guide trough with only one dust suction point, which can greatly reduce the number of dust removal points and dust removal air volume in the solid material transfer link, which is more than 50% less than the traditional method, achieving ultra-low air volume to achieve environmental protection effects, reduce investment and save electricity consumption of the dust removal system.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The drawings in the specification, which constitute a part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

图1是本发明所述粉尘自沉降超低风量收尘系统的结构示意图。FIG1 is a schematic structural diagram of the dust self-settling ultra-low air volume dust collecting system of the present invention.

图2是防逸尘密封头罩及清扫装置的结构示意图。FIG. 2 is a schematic diagram of the structure of the anti-dust sealing hood and the cleaning device.

图3是导料引流槽的结构示意图。FIG. 3 is a schematic diagram of the structure of the material guide and drainage trough.

图4是一个全密封迷宫环保导料槽的立体结构示意图。FIG. 4 is a schematic diagram of the three-dimensional structure of a fully sealed maze environmentally friendly material guide trough.

图5是一个全密封迷宫环保导料槽去掉盖板后的工作状态示意图。FIG. 5 is a schematic diagram of the working state of a fully sealed maze environmentally friendly material guide chute after the cover plate is removed.

图6是阻尼自降尘组合装置的结构示意图。FIG. 6 is a schematic structural diagram of a damping self-dust reduction assembly device.

图7是静电滤尘软帘的结构示意图。FIG. 7 is a schematic diagram of the structure of an electrostatic dust filter soft curtain.

1、输送带;1. Conveyor belt;

2、防逸尘密封头罩及清扫装置;21、弧形头罩;22、清扫器;23、积灰斗;24、弧形段;2. Anti-dust sealing hood and cleaning device; 21. Arc-shaped hood; 22. Cleaner; 23. Dust hopper; 24. Arc-shaped section;

3、导料引流槽;3. Material guide and drainage trough;

4、全密封迷宫环保导料槽;41、盖板;42、支撑腿;43、Y型防溢裙板;44、密封门;45、内侧板;46、底部托板;47、高分子迷宫耐磨板;48、对中装置;49、耐磨装置;4. Fully sealed labyrinth environmental protection guide chute; 41. Cover plate; 42. Support leg; 43. Y-type anti-overflow skirt plate; 44. Sealed door; 45. Inner plate; 46. Bottom support plate; 47. Polymer labyrinth wear-resistant plate; 48. Centering device; 49. Wear-resistant device;

5、阻尼自降尘组合装置;51、降压箱;52、降尘风墙;5. Damping self-dust suppression combined device; 51. Pressure reduction box; 52. Dust suppression wind wall;

6、静电滤尘软帘;61、滤尘箱体;62、升降调节机构;63、滤尘软帘;6. Electrostatic dust filter soft curtain; 61. Dust filter box; 62. Lifting and adjusting mechanism; 63. Dust filter soft curtain;

7、纠偏装置;7. Correction device;

8、吸尘罩;8. Dust hood;

9、吸尘管道;9. Vacuum pipes;

10、溜管;10. Slide pipe;

11、仓式卸料口;11. Warehouse type discharge port;

12、溜槽;12. Chute;

13、标准托辊;13. Standard rollers;

14、非标半托辊。14. Non-standard semi-roller.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

一种粉尘自沉降超低风量收尘系统,包括输送带1和多个上述的全密封迷宫环保导料槽4,多个所述全密封迷宫环保导料槽4沿输送带1的送料方向A依次排列,沿该全密封迷宫环保导料槽4的输送带1的送料方向A,所述粉尘自沉降超低风量收尘系统还包括依次设置的防逸尘密封头罩及清扫装置2、阻尼自降尘组合装置5、仓式卸料口11、溜管10和吸尘罩8,如图1所示。A dust self-settling ultra-low air volume dust collecting system comprises a conveyor belt 1 and a plurality of the above-mentioned fully sealed labyrinth environmentally friendly material guide troughs 4, wherein the plurality of the fully sealed labyrinth environmentally friendly material guide troughs 4 are arranged in sequence along the feeding direction A of the conveyor belt 1, and along the feeding direction A of the conveyor belt 1 of the fully sealed labyrinth environmentally friendly material guide troughs 4, the dust self-settling ultra-low air volume dust collecting system further comprises a dust escape prevention sealing head cover and cleaning device 2, a damping self-dust reduction combination device 5, a bin-type discharge port 11, a chute 10 and a dust hood 8 which are arranged in sequence, as shown in FIG1 .

在本实施例中,所述防逸尘密封头罩及清扫装置2含有弧形头罩21,弧形头罩21含有进料口、出料口和弧形段24,所述进料口处设置有静电滤尘软帘6,弧形头罩21的下方设有积灰斗23,积灰斗23的上方设有清扫器22,该出料口的下端外依次连接有溜槽12和导料引流槽3,弧形头罩21、溜槽12、导料引流槽3和全密封迷宫环保导料槽4从上向下依次设置,如图2和图3所示。In this embodiment, the anti-dust sealing head cover and cleaning device 2 includes an arc-shaped head cover 21, and the arc-shaped head cover 21 includes a feed port, a discharge port and an arc-shaped segment 24. An electrostatic dust filter soft curtain 6 is provided at the feed port, and a dust hopper 23 is provided below the arc-shaped head cover 21, and a sweeper 22 is provided above the dust hopper 23. The lower end of the discharge port is connected to a chute 12 and a material guide and drainage trough 3 in sequence. The arc-shaped head cover 21, the chute 12, the material guide and drainage trough 3 and the fully sealed maze environmentally friendly material guide trough 4 are arranged in sequence from top to bottom, as shown in Figures 2 and 3.

弧形头罩21能够对抛落物料进行运行方向的切向引导,减少物料直接撞击破碎和降低粉尘产生,从粉尘产生源头进行控制,进而减少后续除尘所需除尘风,弧形头罩21的弧形段24内设有耐磨衬板,以提高使用寿命,弧形头罩21的出料口与溜槽12相连。静电滤尘软帘6能够在减少头罩粉尘外逸的同时也能减少随物料运行的诱导风进入头罩,进一步减少物料转运环节的粉尘产生。清扫器22对返程输送带上的粘连的粉尘进行清扫,清扫后的粉尘落入积灰斗23,积灰斗23采用坡度设计,积灰斗23的积灰可以受重力作用直接滑入溜槽12,消除返程输送带粘连的粉尘造成环境污染。The arc-shaped head cover 21 can guide the thrown material in the running direction tangentially, reduce the direct impact and crushing of the material and reduce the dust generation, control the dust generation source, and thus reduce the dust removal wind required for subsequent dust removal. The arc section 24 of the arc-shaped head cover 21 is provided with a wear-resistant lining to increase the service life. The discharge port of the arc-shaped head cover 21 is connected to the chute 12. The electrostatic dust filter soft curtain 6 can reduce the escape of dust from the head cover while also reducing the induced wind entering the head cover with the material running, further reducing the dust generation in the material transfer link. The sweeper 22 cleans the dust adhering to the return conveyor belt, and the cleaned dust falls into the dust hopper 23. The dust hopper 23 adopts a slope design, and the dust accumulated in the dust hopper 23 can slide directly into the chute 12 under the action of gravity, eliminating the environmental pollution caused by the dust adhering to the return conveyor belt.

在本实施例中,导料引流槽3的下部为弧面结构,导料引流槽3的上端设置有入料口,导料引流槽3的下端设置有卸料口,所述入料口的面积小于该卸料口的面积,该弧面结构能够使导料引流槽3的卸料方向与输送带1的送料方向一致,导料引流槽3的卸料口与全密封迷宫环保导料槽4连接。In this embodiment, the lower part of the material guiding and drainage trough 3 is an arc surface structure, the upper end of the material guiding and drainage trough 3 is provided with a feed port, and the lower end of the material guiding and drainage trough 3 is provided with a discharge port, the area of the feed port is smaller than the area of the discharge port, and the arc surface structure can make the discharge direction of the material guiding and drainage trough 3 consistent with the feeding direction of the conveyor belt 1, and the discharge port of the material guiding and drainage trough 3 is connected to the fully sealed maze environmentally friendly material guiding trough 4.

溜槽12与导料引流槽3相连,导料引流槽3为上小下大形式,导料引流槽3具有导流引流的效果,能实现物料运行方向与输送带1的送料方向A一致,减小物料对输送带1的直接冲击破碎,同时减少粉尘的产生,同时上小下大结构能形成落料点的含尘气体自涡流流场,减少从溜槽12进入全密封迷宫环保导料槽4的含尘气体,减少除尘风所需风量,如图1所示。The chute 12 is connected to the material guiding and drainage trough 3, which is in the form of a small upper part and a large lower part. The material guiding and drainage trough 3 has the effect of guiding and draining, and can realize that the material running direction is consistent with the feeding direction A of the conveyor belt 1, reduce the direct impact and crushing of the material on the conveyor belt 1, and reduce the generation of dust. At the same time, the small upper and large lower structure can form a self-vortex flow field of dust-containing gas at the drop point, reduce the dust-containing gas entering the fully sealed maze environmental protection material guiding trough 4 from the chute 12, and reduce the air volume required for dust removal, as shown in Figure 1.

在本实施例中,全密封迷宫环保导料槽4包括胶带机中间架、内层一次密封导料槽、外层二次密封导料槽和多个托辊组;该内层一次密封导料槽能够与输送带1的上层带面围城筒状的封闭空腔,该外层二次密封导料槽位于所述内层一次密封导料槽的左右两侧,所述多个托辊组固定在胶带机中间架上,所述托辊组含有底部的标准托辊13和左右两侧的非标半托辊14,全密封迷宫环保导料槽4的出口设置有纠偏装置7,如图4和图5所示。In this embodiment, the fully sealed labyrinth environmentally friendly material guide trough 4 includes an intermediate frame of the belt conveyor, an inner primary sealed material guide trough, an outer secondary sealed material guide trough and a plurality of roller groups; the inner primary sealed material guide trough can enclose a cylindrical closed cavity with the upper belt surface of the conveyor belt 1, and the outer secondary sealed material guide trough is located on the left and right sides of the inner primary sealed material guide trough. The plurality of roller groups are fixed on the intermediate frame of the belt conveyor, and the roller groups include standard rollers 13 at the bottom and non-standard semi-rollers 14 on the left and right sides. The outlet of the fully sealed labyrinth environmentally friendly material guide trough 4 is provided with a correction device 7, as shown in Figures 4 and 5.

在本实施例中,该内层一次密封导料槽含有依次连接的盖板41、内侧板45和Y型防溢裙板43,内侧板45位于盖板41的左右两侧,盖板41由内侧板45支撑,Y型防溢裙板43设置于内侧板45的下方,Y型防溢裙板43设置有上下调节结构,内侧板45外连接有支撑腿42,支撑腿42固定在胶带机中间架上。Y型防溢裙板43可以根据使用的磨损程度进行高度调节,提供Y型防溢裙板43的使用寿命和密封效果,如图4和图5所示。In this embodiment, the inner layer primary sealing guide trough comprises a cover plate 41, an inner plate 45 and a Y-shaped anti-overflow skirt plate 43 connected in sequence, the inner plate 45 is located on the left and right sides of the cover plate 41, the cover plate 41 is supported by the inner plate 45, the Y-shaped anti-overflow skirt plate 43 is arranged below the inner plate 45, the Y-shaped anti-overflow skirt plate 43 is provided with an up and down adjustment structure, the inner plate 45 is externally connected with a support leg 42, and the support leg 42 is fixed on the middle frame of the tape machine. The Y-shaped anti-overflow skirt plate 43 can be adjusted in height according to the degree of wear and tear during use, thereby providing the service life and sealing effect of the Y-shaped anti-overflow skirt plate 43, as shown in Figures 4 and 5.

在本实施例中,该外层二次密封导料槽含有依次连接的内侧板45、密封门44和底部托板46,该内层一次密封导料槽与该外层二次密封导料槽共用内侧板45。密封门44设置于内侧板45外,密封门44与内侧板45铰接,密封门44与底部托板46和内侧板45的结合部均为折弯结构,密封门44与底部托板46的连接处设有卡扣结构,密封门44上设置有把手和挂钩。In this embodiment, the outer secondary sealing guide trough comprises an inner side plate 45, a sealing door 44 and a bottom support plate 46 connected in sequence, and the inner primary sealing guide trough and the outer secondary sealing guide trough share the inner side plate 45. The sealing door 44 is arranged outside the inner side plate 45, and the sealing door 44 is hinged with the inner side plate 45. The joints of the sealing door 44, the bottom support plate 46 and the inner side plate 45 are all bent structures, and a buckle structure is provided at the joint of the sealing door 44 and the bottom support plate 46, and a handle and a hook are provided on the sealing door 44.

具体的,密封门44通过活页形式固定在内侧板45上,密封门44的折弯结构与内侧板45接触完全,实现密封。密封门44的折弯结构与底部托板46接触完全,实现密封,同时在密封门44与底部托板46的连接处设有卡扣结构用于密封密封门44和底部托板46。密封门44设置有把手,实现启闭,密封门44上部设有挂钩,密封门44开启后通过挂钩悬挂在支撑腿42上,同时密封门44的通过活页可以便捷装、卸,方便生产过程对中输送带1的维护、检修。Specifically, the sealing door 44 is fixed on the inner plate 45 in a loose-leaf form, and the bending structure of the sealing door 44 is in full contact with the inner plate 45 to achieve sealing. The bending structure of the sealing door 44 is in full contact with the bottom support plate 46 to achieve sealing, and a buckle structure is provided at the connection between the sealing door 44 and the bottom support plate 46 to seal the sealing door 44 and the bottom support plate 46. The sealing door 44 is provided with a handle to achieve opening and closing, and a hook is provided on the upper part of the sealing door 44. After the sealing door 44 is opened, it is hung on the support leg 42 through the hook. At the same time, the sealing door 44 can be easily loaded and unloaded through the loose-leaf, which is convenient for the maintenance and repair of the centering conveyor belt 1 during the production process.

在本实施例中,底部托板46的下部边缘设有折弯段,输送带1的左右两侧边缘设有向上折弯的折弯部,该折弯段与输送带1的左右两侧边缘的折弯部相匹配,该折弯段与折弯部的折弯角度一致,该折弯段与折弯部贴合。底部托板46上设置有高分子迷宫耐磨板47,高分子迷宫耐磨板47的中间设有凹槽结构,高分子迷宫耐磨板47与输送带1之间密封连接,所述凹槽结构与输送带1之间形成迷宫形式。In this embodiment, a bending section is provided at the lower edge of the bottom support plate 46, and a bending portion that bends upward is provided at the left and right edges of the conveyor belt 1. The bending section matches the bending portions at the left and right edges of the conveyor belt 1, and the bending angle of the bending section is consistent with that of the bending portion, and the bending section fits the bending portion. A polymer labyrinth wear-resistant plate 47 is provided on the bottom support plate 46, and a groove structure is provided in the middle of the polymer labyrinth wear-resistant plate 47. The polymer labyrinth wear-resistant plate 47 is sealed and connected to the conveyor belt 1, and a labyrinth is formed between the groove structure and the conveyor belt 1.

高分子迷宫耐磨板47与输送带1的上层带面的下表面密切贴合形成紧贴密封,高分子迷宫耐磨板47在与输送带1形成密封的同时对输送带1形成侧边支撑,底部托板46支撑在胶带机中间架上。全密封迷宫环保导料槽的尾部设有后封档,全密封迷宫环保导料槽的前端设有前挡帘。输送带1的上层带面的左右两侧边缘位于Y型防溢裙板43的下端和底部托板46的折弯段之间,全密封迷宫环保导料槽4的托辊组位于输送带1的上层带面和下层带面之间。The polymer labyrinth wear-resistant plate 47 is closely fitted with the lower surface of the upper belt surface of the conveyor belt 1 to form a tight seal. The polymer labyrinth wear-resistant plate 47 forms a side support for the conveyor belt 1 while forming a seal with the conveyor belt 1. The bottom support plate 46 is supported on the middle frame of the belt conveyor. The tail of the fully sealed labyrinth environmental protection material guide trough is provided with a rear seal, and the front end of the fully sealed labyrinth environmental protection material guide trough is provided with a front curtain. The left and right edges of the upper belt surface of the conveyor belt 1 are located between the lower end of the Y-shaped anti-overflow skirt plate 43 and the bending section of the bottom support plate 46, and the roller group of the fully sealed labyrinth environmental protection material guide trough 4 is located between the upper belt surface and the lower belt surface of the conveyor belt 1.

在本实施例中,阻尼自降尘组合装置5包括降压箱51,降压箱51的底部为敞开式结构,降压箱51的内部设置有降尘风墙52;所述粉尘自沉降超低风量收尘系统还含有静电滤尘软帘6,静电滤尘软帘6含有滤尘箱体61,滤尘箱体61内设有升降调节机构62和滤尘软帘63,滤尘软帘63含有多条静电耐磨胶棒,所述静电耐磨胶棒的直径不大于6mm,升降调节机构62能够实现滤尘软帘63的升降,静电滤尘软帘6固定在全密封迷宫环保导料槽4的上方,静电滤尘软帘6还可以设置在吸尘罩8的前后以及全密封迷宫环保导料槽4的出口,如图6和图7所示。In this embodiment, the damping self-dust reduction combination device 5 includes a pressure reducing box 51, the bottom of the pressure reducing box 51 is an open structure, and a dust reduction wind wall 52 is arranged inside the pressure reducing box 51; the dust self-settling ultra-low air volume dust collecting system also contains an electrostatic dust filter soft curtain 6, the electrostatic dust filter soft curtain 6 contains a dust filter box 61, and the dust filter box 61 is provided with a lifting and adjusting mechanism 62 and a dust filter soft curtain 63. The dust filter soft curtain 63 contains a plurality of electrostatic wear-resistant rubber rods, and the diameter of the electrostatic wear-resistant rubber rods is not more than 6 mm. The lifting and adjusting mechanism 62 can realize the lifting and lowering of the dust filter soft curtain 63. The electrostatic dust filter soft curtain 6 is fixed above the fully sealed maze environmental protection material guide trough 4. The electrostatic dust filter soft curtain 6 can also be arranged in front and behind the dust hood 8 and at the outlet of the fully sealed maze environmental protection material guide trough 4, as shown in Figures 6 and 7.

粉尘进入降压箱51后受空间扩容以及降尘风墙52的作用,速度和动能受到衰竭,同时大颗粒粉尘受重力作用沉降到输送带1上,减少了对后续的吸尘管道9和除尘布袋的磨损。在生产中根据磨损情况和料堆高度自由调节滤尘软帘63的高低,使用方便。滤尘软帘63安装于升降调节机构62的下方,滤尘软帘63有多道构成,每道滤帘之间有0mm-100mm不等的间距,实现对粉尘的过滤、大颗粒自降尘,减少了对后续的吸尘管道9和除尘布袋的磨损。静电滤尘软帘6设置在吸尘罩8的前后,全密封迷宫环保导料槽4出口及尾部均设置所述静电滤尘软帘6。After the dust enters the pressure reducing box 51, the speed and kinetic energy are weakened by the expansion of the space and the dust-reducing wind wall 52. At the same time, the large dust particles settle to the conveyor belt 1 due to gravity, reducing the wear on the subsequent dust collection pipe 9 and dust collection bags. In production, the height of the dust filter soft curtain 63 can be freely adjusted according to the wear and tear and the height of the material pile, which is convenient to use. The dust filter soft curtain 63 is installed below the lifting and adjusting mechanism 62. The dust filter soft curtain 63 is composed of multiple layers, and each filter curtain has an unequal spacing of 0mm-100mm, which can filter the dust and self-dust large particles, reducing the wear on the subsequent dust collection pipe 9 and dust collection bags. The electrostatic dust filter soft curtain 6 is arranged in front and behind the dust hood 8, and the electrostatic dust filter soft curtain 6 is arranged at the outlet and tail of the fully sealed labyrinth environmental protection material guide trough 4.

在本实施例中,导料引流槽3、溜管10、仓式卸料口11和全密封迷宫环保导料槽4构成一个整体,所述粉尘自沉降超低风量收尘系统仅设置有一个吸尘罩8,吸尘罩8的位置远离导料引流槽3、溜管10和仓式卸料口11,吸尘罩8为下方上圆结构,吸尘罩8外连接有吸尘管道9。In this embodiment, the material guide trough 3, the chute 10, the bin-type discharge port 11 and the fully sealed labyrinth environmentally friendly material guide trough 4 form a whole, and the dust self-settling ultra-low air volume dust collection system is only provided with a dust hood 8, and the position of the dust hood 8 is far away from the material guide trough 3, the chute 10 and the bin-type discharge port 11. The dust hood 8 is a lower upper circular structure, and a dust collection pipe 9 is connected to the outside of the dust hood 8.

多个产尘点(导料引流槽3、溜管10、仓式卸料口11或类似)通过全密封迷宫环保导料槽4构成一个整体且仅设置一个负压式吸尘点,吸尘点位置设置天圆地方形的吸尘罩8,能大幅度的减少除尘风量,实现超低风量收尘,吸尘罩8设置在远离导料引流槽3或溜管10或仓式卸料口11的方向,阻尼自降尘组合装置在吸尘罩8的来料方向。各产尘点距离吸尘罩8有一定距离,并且粉尘需要经过阻尼自降尘组合装置5及静电滤尘软帘6,实现大颗粒粉尘自降尘,减少对后续的吸尘管道9及除尘器布袋的磨损。Multiple dust-generating points (material guide and drainage trough 3, chute 10, bin-type discharge port 11 or similar) are formed into a whole through a fully sealed labyrinth environmentally friendly material guide trough 4 and only one negative pressure dust collection point is set. A dust collection hood 8 in the shape of a round sky and a square earth is set at the dust collection point, which can greatly reduce the dust removal air volume and achieve ultra-low air volume dust collection. The dust collection hood 8 is set in a direction away from the material guide and drainage trough 3 or the chute 10 or the bin-type discharge port 11, and the damping self-dust reduction assembly device is in the material incoming direction of the dust collection hood 8. Each dust-generating point is at a certain distance from the dust collection hood 8, and the dust needs to pass through the damping self-dust reduction assembly device 5 and the electrostatic dust filter soft curtain 6 to achieve self-dust reduction of large particles of dust and reduce wear on the subsequent dust collection pipeline 9 and dust collector bags.

在本实施例中,弧形头罩21通过溜槽12与导料引流槽3连通,导料引流槽3、溜管10和仓式卸料口11均与全密封迷宫环保导料槽4连通,阻尼自降尘组合装置5的下端与全密封迷宫环保导料槽4连通,吸尘罩8的下端与全密封迷宫环保导料槽4连通,全密封迷宫环保导料槽4的托辊组在导料引流槽3的卸料口、溜管10和仓式卸料口11的下方加密布置,加密布置的间距可以选择300mm-1000mm不等。In this embodiment, the arc head cover 21 is connected with the material guide and drainage trough 3 through the chute 12, the material guide and drainage trough 3, the chute 10 and the bin-type discharge port 11 are all connected with the fully sealed labyrinth environmentally friendly material guide trough 4, the lower end of the damping self-dust reduction combination device 5 is connected with the fully sealed labyrinth environmentally friendly material guide trough 4, the lower end of the dust suction hood 8 is connected with the fully sealed labyrinth environmentally friendly material guide trough 4, and the roller group of the fully sealed labyrinth environmentally friendly material guide trough 4 is densely arranged below the discharge port of the material guide and drainage trough 3, the chute 10 and the bin-type discharge port 11, and the spacing of the dense arrangement can be selected to range from 300mm to 1000mm.

该全密封迷宫环保导料槽还含有对中装置48及耐磨装置49,位于导料引流槽3的卸料口或者溜管10或者仓式卸料口11的下方,使料流在输送带1的中心卸落,消除料流偏心卸料对输送带造成的侧向跑偏,实现密封。耐磨装置49安装于对中装置48上,延长对中装置的使用寿命。The fully sealed labyrinth environmentally friendly material guide trough also includes a centering device 48 and a wear-resistant device 49, which are located below the discharge port of the material guide trough 3 or the chute 10 or the bin-type discharge port 11, so that the material flow is discharged at the center of the conveyor belt 1, eliminating the lateral deviation of the conveyor belt caused by the eccentric discharge of the material flow, and achieving sealing. The wear-resistant device 49 is installed on the centering device 48 to extend the service life of the centering device.

在本发明中,防逸尘密封头罩及清扫装置2采取弧形头罩21,弧形头罩21根据物料的下落抛物线切角设置,减少固体物料的冲击力和对物料运行方向进行引导,减小头罩空间,从而减小物料下落引起的气体扰动,从而减少粉尘产生;防逸尘密封头罩下方连接溜槽12,溜槽12与导料引流槽3连通,导料引流槽3引导物料沿输送带1运行方向滑落,减小物料对输送带1的直接冲击,减少粉尘的产生;导料引流槽3、溜管10、仓式卸料口11均与全密封迷宫环保导料槽4连接,全密封迷宫环保导料槽4设有内层一次密封导料槽和外层二次密封导料槽,对因导料引流槽3、溜管10、仓式卸料口11卸料产生的粉尘进行密封,消除粉尘外溢。除尘风通过吸尘罩8对全密封迷宫环保导料槽4进行负压式吸尘,经由吸尘管道9至除尘器进行除尘。通过多节全密封迷宫环保导料槽4的密封,实现多个产尘点(类似导料引流槽3、溜管10、仓式卸料口11)仅设一个除尘点的方式实现超低风量收尘,节约电能,实现向环保要效益的目的。同时各产尘点(类似导料引流槽3、溜管10、仓式卸料口11)的粉尘运行至吸尘罩8位置需要经过一定距离,通过速度及动能的衰减,粉尘大颗粒受重力作用实现自沉降。In the present invention, the anti-dust sealing hood and the cleaning device 2 adopt an arc-shaped hood 21, which is set according to the parabolic cutting angle of the falling material, reduces the impact force of the solid material and guides the running direction of the material, reduces the hood space, and thus reduces the gas disturbance caused by the falling material, thereby reducing the generation of dust; the anti-dust sealing hood is connected to the chute 12 below, and the chute 12 is connected to the material guide and drainage trough 3, which guides the material to slide along the running direction of the conveyor belt 1, reduces the direct impact of the material on the conveyor belt 1, and reduces the generation of dust; the material guide and drainage trough 3, the chute 10, and the bin-type discharge port 11 are all connected to the fully sealed labyrinth environmentally friendly material guide trough 4, and the fully sealed labyrinth environmentally friendly material guide trough 4 is provided with an inner layer primary sealing material guide trough and an outer layer secondary sealing material guide trough, which seals the dust generated by the discharge of the material guide and drainage trough 3, the chute 10, and the bin-type discharge port 11, and eliminates dust overflow. The dust removal wind performs negative pressure dust removal on the fully sealed labyrinth environmental protection material guide trough 4 through the dust collection hood 8, and then goes to the dust collector for dust removal through the dust collection pipe 9. Through the sealing of the multi-section fully sealed labyrinth environmental protection material guide trough 4, it is possible to achieve ultra-low air volume dust collection by setting only one dust removal point for multiple dust-generating points (similar to the material guide drainage trough 3, the chute 10, and the bin-type discharge port 11), saving electric energy and achieving the purpose of benefiting from environmental protection. At the same time, the dust from each dust-generating point (similar to the material guide drainage trough 3, the chute 10, and the bin-type discharge port 11) needs to travel a certain distance to reach the position of the dust collection hood 8. Through the attenuation of speed and kinetic energy, large dust particles are self-settled by gravity.

以上所述,仅为本发明的具体实施例,不能以其限定发明实施的范围,所以其等同组件的置换,或依本发明专利保护范围所作的等同变化与修饰,都应仍属于本专利涵盖的范畴。另外,本发明中的技术特征与技术特征之间、技术特征与技术发明之间、技术发明与技术发明之间均可以自由组合使用。The above is only a specific embodiment of the present invention, and cannot be used to limit the scope of the invention. Therefore, the replacement of equivalent components, or equivalent changes and modifications made according to the protection scope of the patent of the present invention, should still fall within the scope of this patent. In addition, the technical features of the present invention can be freely combined with each other, with each other and with each other, and with each other.

Claims (7)

1. The dust self-settling ultra-low air quantity dust collection system is characterized by comprising a conveying belt (1) and a plurality of fully-sealed labyrinth environment-friendly guide grooves (4), wherein the fully-sealed labyrinth environment-friendly guide grooves (4) are sequentially arranged along the feeding direction of the conveying belt (1), and the dust self-settling ultra-low air quantity dust collection system further comprises an anti-escape dust sealing hood and cleaning device (2), a damping self-settling dust combination device (5), a bin-type discharge opening (11), a chute (10) and a dust hood (8) which are sequentially arranged along the feeding direction of the conveying belt (1) of the fully-sealed labyrinth environment-friendly guide grooves (4);
The fully-sealed labyrinth environment-friendly guide chute (4) comprises a middle frame of the adhesive tape machine, an inner layer primary sealing guide chute, an outer layer secondary sealing guide chute and a plurality of carrier roller groups; the inner layer primary sealing guide chute can seal a cavity with an upper layer belt surface surrounding city of the conveying belt (1), the outer layer secondary sealing guide chute is positioned at the left side and the right side of the inner layer primary sealing guide chute, a plurality of carrier roller groups are fixed on a middle frame of the adhesive tape machine, each carrier roller group comprises a standard carrier roller (13) at the bottom and nonstandard half-carrier rollers (14) at the two sides, and a deviation correcting device (7) is arranged at an outlet of the totally-sealed labyrinth environment-friendly guide chute (4);
The inner-layer primary sealing guide chute comprises a cover plate (41), an inner side plate (45) and Y-shaped anti-overflow skirtboards (43) which are sequentially connected, wherein the inner side plate (45) is positioned at the left side and the right side of the cover plate (41), the Y-shaped anti-overflow skirtboards (43) are arranged below the inner side plate (45), the Y-shaped anti-overflow skirtboards (43) are provided with an up-down adjusting structure, the inner side plate (45) is externally connected with supporting legs (42), and the supporting legs (42) are fixed on a middle frame of a tape machine;
This outer secondary seal baffle box contains medial plate (45), sealing door (44) and bottom layer board (46) that connect gradually, and this inlayer primary seal baffle box and this outer secondary seal baffle box share medial plate (45), and sealing door (44) set up outside medial plate (45), and sealing door (44) are articulated with medial plate (45), and sealing door (44) are the bending structure with the junction of bottom layer board (46) and medial plate (45), and sealing door (44) are equipped with buckle structure with the junction of bottom layer board (46), are provided with handle and couple on sealing door (44).
2. The dust self-settling ultra-low air quantity dust collection system according to claim 1, wherein the anti-escape dust sealing hood and the cleaning device (2) comprise an arc hood (21), the arc hood (21) comprises a feed inlet, a discharge outlet and an arc section (24), an electrostatic dust filtering soft curtain (6) is arranged at the feed inlet, an ash accumulation hopper (23) is arranged below the arc hood (21), a cleaner (22) is arranged above the ash accumulation hopper (23), a chute (12) and a guide chute (3) are sequentially connected outside the lower end of the discharge outlet, and the arc hood (21), the chute (12), the guide chute (3) and the fully-sealed labyrinth environment-friendly guide chute (4) are sequentially arranged from top to bottom.
3. The dust self-settling ultra-low air quantity dust collection system according to claim 2, wherein the lower part of the guiding chute (3) is of an arc structure, the upper end of the guiding chute (3) is provided with a feeding port, the lower end of the guiding chute (3) is provided with a discharging port, the area of the feeding port is smaller than that of the discharging port, the arc structure can enable the discharging direction of the guiding chute (3) to be consistent with the feeding direction of the conveying belt (1), and the discharging port of the guiding chute (3) is connected with the fully-sealed labyrinth environment-friendly guide chute (4).
4. The dust self-settling ultra-low air quantity dust collection system according to claim 1, wherein the lower edge of the bottom supporting plate (46) is provided with a bending section, the bending section is matched with the bending parts of the left and right side edges of the conveying belt (1), the left and right side edges of the conveying belt (1) can be positioned between the lower end of the Y-shaped anti-overflow apron board (43) and the bending section of the bottom supporting plate (46), the bottom supporting plate (46) is provided with a polymer labyrinth wear-resisting plate (47), the middle of the polymer labyrinth wear-resisting plate (47) is provided with a groove structure, the polymer labyrinth wear-resisting plate (47) is in sealing connection with the conveying belt (1), a labyrinth form is formed between the groove structure and the conveying belt (1), the tail part of the fully-sealed labyrinth environment-friendly guide groove (4) is provided with a rear sealing rail, and the front end of the fully-sealed labyrinth environment-friendly guide groove (4) is provided with a front blocking curtain.
5. The dust self-settling ultra-low air quantity dust collection system according to claim 1, wherein the damping self-settling dust collection device (5) comprises a depressurization box (51), the bottom of the depressurization box (51) is of an open structure, and a dust reduction air wall (52) is arranged in the depressurization box (51); dust is from subsiding ultralow amount of wind dust collecting system still contains static dust filtering soft curtain (6), and static dust filtering soft curtain (6) contain dust filtering box (61), are equipped with lift adjustment mechanism (62) and dust filtering soft curtain (63) in dust filtering box (61), and dust filtering soft curtain (63) contain many static wear-resisting glue sticks, the diameter of static wear-resisting glue stick is not more than 6mm, and lift adjustment mechanism (62) can realize the lift of dust filtering soft curtain (63), and static dust filtering soft curtain (6) are fixed in the top of totally enclosed maze environmental protection baffle box (4), and static dust filtering soft curtain (6) still set up in the export of dust hood (8) front and back and totally enclosed maze environmental protection baffle box (4).
6. The dust self-settling ultra-low air quantity dust collection system according to claim 1, wherein the guiding chute (3), the chute (10), the bin-type discharge opening (11) and the totally-enclosed labyrinth environment-friendly guide chute (4) form a whole, the dust self-settling ultra-low air quantity dust collection system is only provided with one dust hood (8), the dust hood (8) is positioned away from the guiding chute (3), the chute (10) and the bin-type discharge opening (11), the dust hood (8) is of a lower upper round structure, and a dust collection pipeline (9) is connected outside the dust hood (8).
7. The dust self-settling ultra-low air quantity dust collection system according to claim 1, wherein an arc hood (21) is communicated with a guide guiding groove (3) through a chute (12), the guide guiding groove (3), a chute (10) and a bin-type discharge opening (11) are all communicated with a fully-sealed labyrinth environment-friendly guide guiding groove (4), the lower end of a damping self-settling dust combination device (5) is communicated with the fully-sealed labyrinth environment-friendly guide guiding groove (4), the lower end of a dust hood (8) is communicated with the fully-sealed labyrinth environment-friendly guide guiding groove (4), and a carrier roller set of the fully-sealed labyrinth environment-friendly guide guiding groove (4) is arranged below the discharge opening of the guide guiding groove (3), the chute (10) and the bin-type discharge opening (11) in an encrypted mode.
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