CN205602555U - MZ type buries scraper blade mud conveyer - Google Patents

MZ type buries scraper blade mud conveyer Download PDF

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Publication number
CN205602555U
CN205602555U CN201620248921.4U CN201620248921U CN205602555U CN 205602555 U CN205602555 U CN 205602555U CN 201620248921 U CN201620248921 U CN 201620248921U CN 205602555 U CN205602555 U CN 205602555U
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China
Prior art keywords
chain
scraper plate
type
bending section
horizontal segment
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Expired - Fee Related
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CN201620248921.4U
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Chinese (zh)
Inventor
辛祖善
覃琴
毛华
裴红汉
边忠虎
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Hubei Yidu Zhongji Environmental Engineering Co Ltd
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Hubei Yidu Zhongji Environmental Engineering Co Ltd
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Priority to CN201620248921.4U priority Critical patent/CN205602555U/en
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Publication of CN205602555U publication Critical patent/CN205602555U/en
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Abstract

The utility model provides a MZ type buries scraper blade mud conveyer, includes afterbody, lower horizontal segment, lower bending section, vertical section, goes up bending section, the section of improving level and head, down the cross section of the casing of horizontal segment, vertical section and the section of improving level be type structure, and chain scraper installs in the casing, and chain scraper's duplex chain installs on the left and right sides sleeveless jacket of casing, chain scraper's scraper blade installs in the recess of casing, and the recess interval keeps. The utility model provides a pair of MZ type buries scraper blade mud conveyer, through setting up duplex chain, external scraper blade and convex casing, avoid mud direct with the roller chain contact, not only reduce mud to the corruption of roller chain, still avoid leading to the returning charge because of mud bonds on chain scraper, the difficulty of unloading.

Description

A kind of MZ type buries scraper plate mud conveyer
Technical field
This utility model relates to a kind of sludge conveyer, and especially a kind of MZ type buries scraper plate mud conveyer.
Background technology
Sewage disposal process is to be transferred in a large number in excess sludge by the pollutant in sewage, therefore also has substantial amounts of poisonous and harmful substance in mud, and sludge incineration technology is method for sludge treatment the most thoroughly.At present, China in terms of Treatment of Sludge also in starting developmental stage, typically use helical feed, Belt Conveying and truck tank car mode of movement, there is some problem in this mode: 1) sludge treatment facilities is intensive, so it is greatly improved rate of occurrence of equipment failure, reduce production efficiency, make the mutually coordinated difficulty of operation etc. between equipment;2), semi-dry sludge can be put in incinerator through ground conveying and burn, certainly will exist and be transported up, and the elevation angle of conveying worm or belt conveyor is slightly larger, the situation that mud falls after rise in a large number will occur, for avoiding this phenomenon, the multistage conveying of general employing so that whole plant area area is big, improves the cost of floor space that municipal sludge processes;3), semi-dry sludge be a kind of water content dope between 30%-40%, and generally band be corrosive, abnormal flavour, blocking is easily caused for general conveyer device.
Embedded scraper transporter is a kind of bulk material conveying equipment, it is in the housing of the rectangular cross section closed, by flight chain continuous delivery of bulk material, due to simple in construction, technology arrangement is flexible, and floor space is little, and owing to casing is to close, can carry poisonous, easily fly upward or material odorous, it is ensured that environment good.Therefore industry and the departments such as colliery, metallurgy, building materials, electric power, chemical industry, cement, food it are widely used in.Therefore, for semi-dry sludge, use MZ type embedded scraper transporter to carry out semi-dry sludge conveying, not only meet actual process demand, also simplify sludge transportation equipment, reduce floor space, reduce cost.It addition, by the structure closed, improve the working environment of Treatment of Sludge operation.
But owing to being limited by mud nature, in utilizing MZ type embedded scraper transporter course of conveying, there is some problem: 1), mud there is toughness, and conveying capacity is big, and the flight chain of traditional MZ type embedded scraper transporter is single, interior to arranging (see Figure of description 8-9), the most as easy as rolling off a log mud is caused to be bonded on flight chain, causing unloading difficulties, returning charge phenomenon is serious;2) sand factor in the mud, after dehydration > 24%, single-row chain uses built-in manner to install, and directly contacts with material, is sliding friction between chain and the guide rail additionally, due to MZ type embedded scraper transporter, and the noise ratio not only produced is relatively big, and it is the most serious to wear and tear.3), mud there is corrosivity, make be usually no more than the service life of flight chain three months, and due to bin enclosure, keep in repair more difficult.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of MZ type and buries scraper plate mud conveyer, it is possible to avoids mud to be bonded on flight chain and causes unloading difficulties, returning charge etc.;Reduce the abrasion of sludge transportation equipment, improve the transportation performance of sludge transportation equipment, and then improve mud transfer efficiency.
For solving above-mentioned technical problem, this utility model be the technical scheme is that
A kind of MZ type buries scraper plate mud conveyer, including afterbody, lower horizontal segment, lower bending section, vertical section, upper bending section, upper horizontal segment and head, the cross section of the housing of described lower horizontal segment, vertical section and upper horizontal segment is convex structure, flight chain is arranged in housing, and the duplex chain of flight chain is arranged on the sleeveless jacket of housing, in the scraper plate of flight chain is arranged on the groove of housing and groove holding interval.
The most at least being provided with a guiding mechanism at described lower bending section, upper bending section, guiding mechanism includes paired directive wheel, and directive wheel engages with duplex chain and passes through the axis of guide and installs on pedestal.
Two guiding mechanisms are installed, respectively close to vertical section upper end, upper horizontal segment left end at described upper bending section.
Described scraper plate is removably mounted on duplex chain by the connecting plate inside duplex chain.
Being provided with cleaning mechanism at the head discharging of described upper horizontal segment front end, cleaning mechanism includes fixed plate, and fixed plate is hinged with diving board, the diving board back side is provided with bow, being cased with extension spring on bow, extension spring one end is connected with bow upper end, and the other end is connected with the spring base on housing.
Described diving board is provided with projection.
Described fixed plate is provided with location-plate away from diving board side.
The lower end housing of described upper bending section is hang plate, and angle of inclination is between 45 °-60 °.
At described afterbody, speed control is installed.
This utility model one MZ type buries scraper plate mud conveyer, has following technical effect that
1), compared with the conveyer device during traditional sludge incineration, owing to simplifying the internal structure of an organization and equipment, the most easy to operate, and reduce floor space, cost-effective, can be widely applied to the conveying operation in municipal sludge burning process, there is promotion prospect.
2), compared with common MZ embedded scraper transporter; common MZ embedded scraper transporter is that flight chain is embedded in the middle of material; so easily material is brought into great wheel, the tail wheel etc. engaged with chain; thus cause abrasion, deformation; rotating speed is uneven and produces noise and dynamic loading, and severe patient even needs to shut down repair and replacement.The application is for this sand factor of mud > 24% material, use duplex chain+external scraper plate+convex housing, mud can be avoided directly to contact with roller chain, on the one hand the mud corrosion, wear to roller chain is reduced, on the other hand avoid mud to be bonded on flight chain and cause unloading difficulties, the problem that returning charge phenomenon is serious.
3), by arranging guiding mechanism at lower bending section and upper bending section, directive wheel is utilized to realize guide-localization with engaging of roller chain, the sliding friction of chain in tradition embedded scraper transporter scraper plate with central dividing plate is changed into rolling friction, reduce abrasion, extend machine life, for upper bending section, not only reduce the load that single directive wheel bears, reduce guide wheel and the abrasion of dividing plate, the laminating number of chain and directive wheel can be increased simultaneously, reduce the resistance that chain is subject to, reduce the bending stress that chain intermediate plate is subject to, improve the working environment of chain.
4), use cleaning mechanism that the scraper plate of discharge pit is processed timely, reduce returning charge phenomenon, improve transfer efficiency.
Accompanying drawing explanation
The utility model is described in further detail with embodiment below in conjunction with the accompanying drawings:
Fig. 1 is overall structure schematic diagram of the present utility model.
Fig. 2 is the sectional view that this utility model flight chain is arranged on horizontal segment.
Fig. 3 is this utility model guiding mechanism schematic diagram at lower bending section.Wherein:
Fig. 3-1 is this utility model guiding mechanism front view at lower bending section.
Fig. 3-2 is this utility model guiding mechanism left view at lower bending section.
Fig. 3-3 is this utility model guiding mechanism top view at lower bending section.
Fig. 4 is this utility model guiding mechanism schematic diagram at upper bending section.Wherein:
Fig. 4-1 is this utility model guiding mechanism front view at upper bending section.
Fig. 4-2 is this utility model guiding mechanism sectional view in Fig. 4-1 at A at upper bending section.
Fig. 5 is the schematic diagram of this utility model flight chain.Wherein:
Fig. 5-1 is the left view of this utility model flight chain.
Fig. 5-2 is the front view of this utility model flight chain.
Fig. 6 is the schematic diagram of this utility model cleaning mechanism.
Fig. 7 is the schematic diagram that in this utility model, chain is arranged at great wheel.
Fig. 8 is the schematic diagram of the flight chain of common MZ type embedded scraper transporter.
Fig. 9 is that the flight chain of common MZ type embedded scraper transporter is arranged on the schematic diagram at great wheel.
Figure 10 is the schematic diagram of bending section under common MZ type embedded scraper transporter.
In figure: lower horizontal segment 1, lower bending section 2, vertical section 3, upper bending section 4, upper horizontal segment 5, housing 6, duplex chain 7, sleeveless jacket 8, scraper plate 9, groove 10, guiding mechanism 11, directive wheel 12, the axis of guide 13, pedestal 14, afterbody 15, head 16, connecting plate 17, cleaning mechanism 18, fixed plate 19, diving board 20, diving board 20, bow 21, extension spring 22, spring base 23, protruding 24, location-plate 25, central dividing plate 26, support roller 27, great wheel 28.
Detailed description of the invention
As shown in Figure 1-2, a kind of MZ type buries scraper plate mud conveyer, including afterbody 15, lower horizontal segment 1, lower bending section 2, vertical section 3, upper bending section 4, upper horizontal segment 5 and head 16, the housing 6 of described lower horizontal segment 1, vertical section 3 and upper horizontal segment 5 is convex structure, flight chain is arranged in housing 6, and the duplex chain 7 of flight chain is arranged on the sleeveless jacket 8 of housing 6, in the scraper plate 9 of flight chain is arranged on the groove 10 of housing 6 and groove 10 holding interval.Wherein duplex chain and the scraper plate of flight chain all uses 304 rustless steels, and carries out Nitrizing Treatment, so for the mud that corrosivity is extremely strong, can extend the service life of flight chain.Owing to semi-dry sludge is a kind of relatively thickness and the higher material of sand factor, the duplex chain of the flight chain in this device is positioned on the sleeveless jacket 8 of housing 6, and scraper plate is in export-oriented layout with great wheel 28, for common MZ type embedded scraper transporter, on the one hand the heavy wear that the friction of the contact surface in a big way between chain and mud causes can be avoided, on the other hand can be prevented effectively from mud to be bonded on flight chain and cause unloading difficulties, get stuck and the problem such as abrasion, also can reduce the skew of sprocket wheel simultaneously.
As it is shown on figure 3, be the most at least provided with a guiding mechanism 11 at described lower bending section 2, upper bending section 4, guiding mechanism 11 includes paired directive wheel 12, and directive wheel 12 engages with duplex chain 7 and passes through the axis of guide 13 and installs on pedestal 14.Under common MZ type embedded scraper transporter, bending section middle scraper chain is dependent on central dividing plate directional support and carries out the horizontal segment transition with vertical section, but semi-dry sludge water content is between 30%-40%, granularity is between 1mm-3mm, sand factor > 24%, owing to sand factor is higher induction system inherently had serious abrasion, add the phase mutual friction in running, individual month of about 2-3 after common MZ type embedded scraper transporter is installed, principal contact surfaces is just worn through, mud is caused to overflow, not only have impact on the operation of material conveying, increase the cleaning of overflow, cause serious environmental pollution simultaneously.Duplex chain guiding from horizontal segment to vertical section is carried out by directive wheel, for original chain slides along central dividing plate, sliding friction is converted into rolling friction, reduce the abrasion of duplex chain, extend the service life of equipment, for closed conveying equipment, maintenance can be reduced and change number of times, and then improve production efficiency.
As shown in Figure 4, at described upper bending section 4, two guiding mechanisms 11 are installed, respectively close to vertical section 3 upper end, upper horizontal segment 5 left end.A guide wheel installed in the middle of upper bending section 4 by common MZ type embedded scraper transporter, when material is risen to upper end horizontal segment by down, intermediate trailing wheel needs to bear mud and whole peripheral forces of material strip and radial force, transporting resistance is caused to strengthen, run overload, in addition to causing electricity usage and increasing, also make the serious wear of intermediate trailing wheel and dividing plate.The application uses two guiding mechanisms, when flight chain enters upper bending section 4, the directive wheel 12 of upper and lower side rotates with chain, not only reduce the load that single directive wheel bears, reduce guide wheel and the abrasion of dividing plate, the laminating number of chain and directive wheel can be increased simultaneously, reduce the resistance that chain is subject to, reduce the bending stress that chain intermediate plate is subject to, improve the working environment of chain.
As it is shown in figure 5, described scraper plate 9 is removably mounted on duplex chain 7 by the connecting plate 17 inside duplex chain 7.Thus structure, owing to the major impetus of mud conveying comes from the thrust of scraper plate, and mud is the material that a kind of sand factor is higher, even if using high-abrasive material, also can produce abrasion, it is therefore desirable to detachably install and ensure installation strength, and being convenient for changing.
As shown in Figure 6, being provided with cleaning mechanism 18 at the discharging of described head 15, cleaning mechanism 18 includes fixed plate 19, and fixed plate 19 is hinged with diving board 20, and diving board 20 is made for hard rubber.Diving board 20 back side is provided with bow 21, and bow 21 is cased with extension spring 22, and extension spring 22 one end is connected with bow 21 upper end, and the other end is connected with the spring base 23 on housing.The inside radius of bow is identical to the distance of the pin joint of diving board with bow junction point on diving board, can be positioned extension spring by bow, both ensure the definitiveness of movement locus, makes again the spring elastic force when pull-out reach to maximize.Described diving board 20 is provided with protruding 24.Described fixed plate 19 is provided with location-plate 25 away from diving board 20 side, and location-plate 25 can limit diving board 20 and just return to vertical position, and with the continuous operation of flight chain, diving board goes round and begins again and impacts scraper plate and utilize protruding 24 to unload clout.Fixed plate 19 and location-plate 25 and diving board 20 are the most with bolts, are easy to remove and repair.
Due to scraper plate and the difference of material characteristic, and semi-dry sludge is a kind of water content dope between 30%-40% impossible complete unloading at head discharge mouth, and clout is brought back again in unloaded housing, so can reduce conveying capacity and the transfer efficiency of conveyer.Use this cleaning mechanism, after in operation, previous scraper plate contacts with diving board, diving board just moves with flight chain, the spring being socketed with the bow on diving board is stretched, when lifting to illustrate dotted line position, diving board departs from scraper plate, under spring return power effect, drive the next scraper plate of diving board impact, utilize the projection on diving board and diving board to realize the mud on scraper plate is struck off with the relative motion of flight chain.
It addition, along axle circumferentially around there being multiple cleaning item in the rotating shaft of head, cleaning item can be the quadra structure being made up of cross bar and vertical pole, it is possible to for bar+platy structure, or other any are looped around in rotating shaft, for scraper plate is purged the cleaning item of mud.The width of cleaning item adapts with scraper plate width, and the number of cleaning item needs to be designed according to spacing, height and the speed of service etc. between actual two scraper plates, it is ensured that and between scraper plate, the most do not produce interference.When scraper plate runs to head, the two rotating shaft, great wheel drive under all keep the consistent motion in direction, owing to cleaning item and scraper plate exist relative motion, in rotation process, the mud on scraper plate is cleaned by cleaning item.
As shown in Figure 4, the lower end housing of described upper bending section 4 is hang plate, and angle of inclination is between 45 °-60 °.As shown in Figure 10, having bigger space, easily make material accumulate at this between lid and the bear box of the lower observation panel of common MZ type embedded scraper transporter, accumulate to time a certain amount of, chain presses with central dividing plate, abrasion not only occurs, also results in and scrape plate benging time serious.Changing the original arc part with certain space observation panel into rake, angle of inclination is between 45 °-60 °, and this structure had both ensured the space of upper bending section, convenient conveying, mud also can be avoided to accumulate at this simultaneously, reduce the abrasion to chain.

Claims (9)

1. a MZ type buries scraper plate mud conveyer, including afterbody (16), lower horizontal segment (1), lower bending section (2), vertical section (3), upper bending section (4), upper horizontal segment (5) and head (15), it is characterized in that: described lower horizontal segment (1), the cross section of the housing (6) of vertical section (3) and upper horizontal segment (5) is convex structure, flight chain is arranged in housing (6), and the duplex chain (7) of flight chain is arranged on the sleeveless jacket (8) of housing (6), the scraper plate (9) of flight chain is arranged in the groove (10) of housing (6), and groove (10) keeps interval.
A kind of MZ type the most according to claim 1 buries scraper plate mud conveyer, it is characterized in that: described lower bending section (2), upper bending section (4) place are the most at least provided with a guiding mechanism (11), guiding mechanism (11) includes paired directive wheel (12), and directive wheel (12) is engaged with duplex chain (7) and installed on pedestal (14) by the axis of guide (13).
A kind of MZ type the most according to claim 2 buries scraper plate mud conveyer, it is characterised in that: described upper bending section (4) place is provided with two guiding mechanisms (11), respectively close to vertical section (3) upper end, upper horizontal segment (5) left end.
A kind of MZ type the most according to claim 1 buries scraper plate mud conveyer, it is characterised in that: described scraper plate (9) is removably mounted on duplex chain (7) by the connecting plate (17) of duplex chain (7) inner side.
A kind of MZ type the most according to claim 1 buries scraper plate mud conveyer, it is characterized in that: at the head discharging of described upper horizontal segment (5) front end, cleaning mechanism (18) is installed, cleaning mechanism (18) includes fixed plate (19), diving board (20) it is hinged with in fixed plate (19), diving board (20) back side is provided with bow (21), extension spring (22) it is cased with on bow (21), extension spring (22) one end is connected with bow (21) upper end, and the other end is connected with the spring base (23) on housing.
A kind of MZ type the most according to claim 5 buries scraper plate mud conveyer, it is characterised in that: described diving board (20) is provided with projection (24).
A kind of MZ type the most according to claim 5 buries scraper plate mud conveyer, it is characterised in that: described fixed plate (19) is provided with location-plate (25) away from diving board (20) side.
A kind of MZ type the most according to claim 1 buries scraper plate mud conveyer, it is characterised in that: the lower end housing of described upper bending section (4) is hang plate, and angle of inclination is between 45 °-60 °.
A kind of MZ type the most according to claim 1 buries scraper plate mud conveyer, it is characterised in that: described afterbody (16) place is provided with speed control.
CN201620248921.4U 2016-03-29 2016-03-29 MZ type buries scraper blade mud conveyer Expired - Fee Related CN205602555U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105600300A (en) * 2016-03-29 2016-05-25 湖北宜都中机环保工程有限公司 MZ-type buried scraper sludge conveyor and MZ-type buried scraper sludge conveying method thereof
CN111332698A (en) * 2020-03-31 2020-06-26 上海淳济环保科技有限公司 Sludge scraper conveyor
CN112110132A (en) * 2020-09-16 2020-12-22 山东达源环保工程有限公司 Sludge dry material conveying system and process

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105600300A (en) * 2016-03-29 2016-05-25 湖北宜都中机环保工程有限公司 MZ-type buried scraper sludge conveyor and MZ-type buried scraper sludge conveying method thereof
CN105600300B (en) * 2016-03-29 2018-06-15 湖北宜都中机环保工程有限公司 A kind of MZ types bury scraper plate sludge conveyer and method
CN111332698A (en) * 2020-03-31 2020-06-26 上海淳济环保科技有限公司 Sludge scraper conveyor
CN111332698B (en) * 2020-03-31 2023-11-03 上海淳济环保科技有限公司 Sludge scraper conveyor
CN112110132A (en) * 2020-09-16 2020-12-22 山东达源环保工程有限公司 Sludge dry material conveying system and process

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20160928

Termination date: 20190329