CN209471828U - A kind of coiling setting tooling of reactor winding - Google Patents
A kind of coiling setting tooling of reactor winding Download PDFInfo
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- CN209471828U CN209471828U CN201920597598.5U CN201920597598U CN209471828U CN 209471828 U CN209471828 U CN 209471828U CN 201920597598 U CN201920597598 U CN 201920597598U CN 209471828 U CN209471828 U CN 209471828U
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- internal model
- external mold
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- retaining part
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Abstract
The utility model discloses a kind of coiling setting toolings of reactor winding, including internal model, interior fagging, external mold, pushing out ring and backing plate, internal model is integrally cylindrical, and interior adjusting is provided in the axial direction in internal model and is stitched, is fixedly connected with inner retaining part towards the center of internal model at interior adjusting seam;Interior fagging is equipped with two pieces and is separately mounted to the both ends of internal model, is offered corresponding clamping groove on interior fagging with inner retaining part, inner retaining part is inserted into clamping groove;External mold is integrally cylindrical, outer adjusting seam is provided in the axial direction on external mold, the outer center adjusted at seam away from external mold is fixedly connected with outer retaining part, outer to adjust the rubber block being provided in seam for sealing;Pushing out ring is annular slab, and when internal model and external mold are clamped by C clamp respectively, interior fagging is clamped on the inner surface of internal model, and pushing out ring is clamped between external mold and internal model, and external mold and internal model are vertically placed on backing plate.The utility model after coil winding is completed and is formed, can fast demoulding, production efficiency can be effectively improved.
Description
Technical field
The utility model relates to a kind of coiling of reactor production technical field more particularly to reactor winding sizing works
Dress.
Background technique
Reactor is mainly used for limiting short-circuit current, reactive compensation and phase shift etc. in the power system, is inductive high pressure
Electric appliance.Reactor is usually that conducting wire is coiled into helical form of tubes, referred to as air reactor, sometimes for allow this solenoid have more
Big inductance is just inserted into iron core, referred to as iron core reactor in solenoid.With the quickening of China's power grid construction speed, scale
Expansion, the increasingly increase of power load, the effect of reactor in the power system is more and more important, and demand is also higher and higher,
It is imperative to promote reactor production efficiency.
Reactor production includes the techniques such as coiling, scolding tin, wiring, injecting glue, drying, in coiling, usually using coil winding machine
Conducting wire is turned into reactor line packet, the reactor winding that coiling is completed needs solidifying and setting, prevents from loosely, generalling use epoxy
Resin is solidified, and after epoxy resin cure, all conducting wires will form an entirety, will not loose off-line.In reactor winding
After sizing, when due to coiling, conducting wire and coil die are in close contact, and demoulding is caused to be inconvenient.
Summary of the invention
The utility model provides a kind of coiling sizing of reactor winding to solve shortcoming in the prior art
Tooling, after coil winding is completed and is formed, can fast demoulding, production efficiency can be effectively improved.
The utility model adopted the technical scheme that solve the above-mentioned problems, provide a kind of reactor winding around
Line setting tooling, including internal model, interior fagging, external mold, pushing out ring and backing plate, internal model is integrally cylindrical, opens up in internal model along axial direction
There is interior adjusting to stitch, is fixedly connected with inner retaining part towards the center of internal model at interior adjusting seam.
Interior fagging is round plate, and interior fagging is equipped with two pieces and is separately mounted to the both ends of internal model, offers on interior fagging
With inner retaining part by corresponding clamping groove, inner retaining part is inserted into clamping groove, and hand-held position and several are also provided on interior fagging
Fixation hole.
The inner retaining part of internal model is clamped by the first fixed device, when the first fixed device clamps the inner retaining part of internal model,
The outer circumference surface of interior fagging is close to setting with the inner surface of internal model, and interior fagging is clamped on the inner surface of internal model.
External mold is integrally cylindrical, and the diameter of external mold is greater than the diameter of internal model, and the annular gap between external mold and internal model is
Casting space, outer adjusting seam is provided in the axial direction on external mold, and the outer center adjusted at seam away from external mold is fixedly connected with outer clamping
Portion, it is outer to adjust the rubber block being provided in seam for sealing.
Pushing out ring is annular slab, and pushing out ring is equipped with two pieces and is separately mounted in the casting space at external mold both ends.
The outer retaining part of external mold is clamped by the second fixed device, when the second fixed device clamps the outer retaining part of external mold,
The inner peripheral surface of pushing out ring is close to setting with the outer surface of internal model, and the outer circumference surface of pushing out ring is close to setting, support with the inner surface of external mold
Ring is clamped between external mold and internal model.
Backing plate is a plate, and external mold and internal model are vertically placed on backing plate.
Preferably, the inner retaining part is two pieces of plates being oppositely arranged, and the centerline parallel of plate and internal model is arranged, two
Block plate is respectively fixedly connected in the interior adjusting seam edge of internal model.
Preferably, the diameter of interior fagging is less than the diameter of internal model under natural conditions, and the outer diameter of pushing out ring is less than external mold nature shape
Diameter under state, the internal diameter of pushing out ring are equal to the diameter under internal model clamped condition.
Preferably, the hand-held position on interior fagging is the circular hole being provided on interior fagging.
Preferably, the first fixed device is arranged there are two and is located at the both ends of internal model, if the second fixed device is equipped with
Axis that is dry a and being parallel to external mold is uniformly arranged.
Preferably, the first fixed device and the second fixed device are C clamp, and C clamp includes the first fixture block, the second fixture block
And fastening bolt, the first fixture block and the second fixture block are C-shaped, the first fixture block and the second fixture block it is arranged in a crossed manner and in the first fixture block and
U-clamp slot is formed between second fixture block, fastening bolt is crossed the first fixture block and the second fixture block and connected by nut check.
Preferably, the rubber pad for sealing is provided between external mold and the bottom and backing plate of internal model.
Preferably, the outer rubber block being arranged in seam that adjusts is T-shaped structure.
By adopting the above technical scheme, the utility model has the advantage that
Using the utility model, after coil winding is completed and is formed, first external mold and pushing out ring are removed, when taking external mold, to
External mold is strutted outside, then C clamp and interior fagging are removed, makes internal model to contract, it can be quickly by coil from internal model
It is detached from, is convenient in demoulding, production efficiency can be effectively improved, reduce the labor intensity of worker.
In addition, offer hand-held position on the interior fagging of the utility model, taken interior fagging convenient for hand by hand-held position;This
C clamp Quick-clamped internal model and external mold, good clamping effect can be used in utility model;Between external mold and the bottom and backing plate of internal model
It is provided with the rubber pad for sealing, sealing function can be played in casting, the outer rubber block being arranged in seam that adjusts is T shape knot
Structure, while sealing, convenient for filling in and taking out.
Detailed description of the invention
Fig. 1 is the overlooking structure diagram of the utility model;
Fig. 2 is the front view of Fig. 1;
Fig. 3 is the overlooking structure diagram of external mold in Fig. 1;
Fig. 4 is the overlooking structure diagram of Fig. 1 mid-support ring;
Fig. 5 is the assembling overlooking structure diagram of internal model in Fig. 1;
Fig. 6 is the overlooking structure diagram of internal model in Fig. 1;
Fig. 7 is the overlooking structure diagram of interior fagging in Fig. 1;
Fig. 8 is the structural schematic diagram that device is fixed in Fig. 1.
Specific embodiment
As shown in Figures 1 to 8, a kind of coiling setting tooling of reactor winding of the utility model includes internal model 1, inner support
Plate 2, external mold 6, pushing out ring 7 and backing plate 8, internal model 1 is whole cylindrical, and interior adjusting seam 11, interior adjusting are provided in the axial direction in internal model 1
It stitches and is fixedly connected with inner retaining part 12 towards the center of internal model 1 at 11;The inner retaining part 12 is two pieces of plates being oppositely arranged,
Plate and the centerline parallel of internal model 1 are arranged, and two pieces of plates are respectively fixedly connected in 11 edges of interior adjusting seam of internal model 1.
Interior fagging 2 is round plate, and interior fagging 2 is equipped with two pieces and is separately mounted to the both ends of internal model 1, opens on interior fagging 2
Equipped with, by corresponding clamping groove 21, inner retaining part 12 is inserted into clamping groove 21, is also provided with hand on interior fagging 2 with inner retaining part 12
Position 22 and several fixation holes 23 are held, is taken interior fagging 2 convenient for hand by hand-held position 22;Hand-held position 22 on interior fagging 2 is
The circular hole being provided on interior fagging 2.Circular hole is easy to process, can save processing cost.
The inner retaining part 12 of internal model 1 is clamped by the first fixed device, and the first fixed device clamps the inner retaining part of internal model 1
When 12, the outer circumference surface of interior fagging 2 is close to setting with the inner surface of internal model 1, and interior fagging 2 is clamped on the inner surface of internal model 1;
External mold 6 is whole cylindrical, and the diameter of external mold 6 is greater than the diameter of internal model 1, between the annular between external mold 6 and internal model 1
Gap is casting space, and outer adjusting seam 61 is provided in the axial direction on external mold 6, and outer adjust stitches the center for deviating from external mold 6 at 61 outward admittedly
Surely it is connected with outer retaining part 62, outer to adjust the rubber block 63 being provided in seam 61 for sealing, which is T-shaped structure,
Convenient for filling in and taking out.
Pushing out ring 7 is annular slab, and pushing out ring 7 is equipped with two pieces and is separately mounted in the casting space at 6 both ends of external mold;
The outer retaining part 62 of external mold 6 is clamped by the second fixed device, and the second fixed device clamps the outer retaining part of external mold 6
When 62, the inner peripheral surface of pushing out ring 7 is close to setting with the outer surface of internal model 1, and the inner surface of the outer circumference surface and external mold 6 of pushing out ring 7 is tight
It is sticked and sets, pushing out ring 7 is clamped between external mold 6 and internal model 1;
Backing plate 8 is a plate, and external mold 6 and internal model 1 are vertically placed on backing plate 8.The bottom of external mold 6 and internal model 1 and backing plate 8
Between be provided with rubber pad 9 for sealing, play sealing function in casting.
The diameter of interior fagging 2 is less than the diameter of internal model 1 under natural conditions, and the outer diameter of pushing out ring 7 is less than external mold 6 under natural conditions
Diameter, the internal diameter of pushing out ring 7 is equal to the diameter under 1 clamped condition of internal model, what the diameter of internal model 1 or external mold 6 under natural conditions referred to
It is internal model 1 or external mold 6 possessed diameter in the case where not by external force, in practical application, in the diameter of interior fagging 2 is slightly less than
The diameter of mould 1 under natural conditions, the outer diameter of pushing out ring 7 are slightly less than the diameter of external mold 6 under natural conditions.
There are two first fixed device settings and is located at the both ends of internal model 1, and the second fixed device is equipped with several simultaneously
It is parallel to the axis uniform intervals setting of external mold 6.
First fixed device and the second fixed device are C clamp 4, and C clamp 4 includes the first fixture block 41, the second fixture block 42
With fastening bolt 43, the first fixture block 41 and the second fixture block 42 are C-shaped, the first fixture block 41 and the second fixture block 42 it is arranged in a crossed manner and
U-clamp slot 44 is formed between first fixture block 41 and the second fixture block 42, fastening bolt 43 crosses the first fixture block 41 and the second fixture block 42
And it is connected by nut check.In use, the first fixture block 41 and the second fixture block 42 are arranged in a crossed manner, the first fixture block 41 and the second fixture block
U-clamp slot 44 is formed between 42, object will be fixed and be fixed at U-clamp slot 44, and in the present embodiment, being fixed object is internal model
Then 1 inner retaining part 12 tighten by fastening bolt 43 and nut fixed.
Internal model 1 and external mold 6 can be used sheet metal and be made, and interior fagging 2 and pushing out ring 7 can be used plastics and be made.
When coiling, conducting wire is wrapped in internal model 1, after the completion of coiling, will vertically be placed around the coil made together with internal model 1
On the backing plate 8 for being provided with rubber pad 9, external mold 6 is set in coil outer sheath, and pushing out ring 7 is installed between external mold 6 and internal model 1,
Fill in rubber block 63 in the outer adjusting seam 61 of external mold 6 and be sealed, the casting epoxy resin into casting space, casting complete it
Afterwards, external mold 6 is fixed to clamp using C clamp 4, solidifying and setting can be carried out to coil.
The use of internal model 1 and interior fagging 2: being first mounted on interior fagging 2 at the both ends of internal model 1, buttress internal model 1 on the other hand, another
Hand is taken interior fagging 2 by hand-held position 22, and the clamping groove 21 of interior fagging 2 is aligned with the inner retaining part 12 of internal model 1, uses C
Clevis 4 clamps inner retaining part 12, so that internal model 1 be made to clamp interior fagging 2, then is clamped internal model 1 by clamping tooling, rotation clamping
Tooling, can drive internal model 1 to rotate, and conducting wire can realize the coiling of reactor winding in the surface wrap of internal model 1.
Cross and screw rod can be used in clamping tooling, and cross is clamped in the both ends of internal model 1, and by through internal model 1
Clamping can be completed in screw rod locking.
The utility model has the advantage of first remove external mold 6 and pushing out ring 7, take external mold after coil winding is completed and is formed
When 6, external mold 6 is strutted outward, then C clamp 4 and interior fagging 2 are removed, make internal model 1 to contract, it can be quickly by line
Circle is detached from from internal model 1, is convenient in demoulding, can be effectively improved production efficiency.
Above-described embodiment not the shape of the utility model, material, structure etc. are made any form of restriction, it is all according to
According to the technical essence of the utility model any simple modification, equivalent change and modification to the above embodiments, this is belonged to
The protection scope of utility model technical solution.
Claims (8)
1. a kind of coiling setting tooling of reactor winding, it is characterised in that: including internal model, interior fagging, external mold, pushing out ring and pad
Plate, internal model is integrally cylindrical, and interior adjusting seam is provided in the axial direction in internal model, and interior adjust connects at seam towards the center of internal model is fixed
It is connected to inner retaining part;
Interior fagging is round plate, and interior fagging is equipped with two pieces and is separately mounted to the both ends of internal model, offered on interior fagging with it is interior
Corresponding clamping groove, inner retaining part are inserted into clamping groove by clamping part, and hand-held position is also provided on interior fagging and several are fixed
Hole;
The inner retaining part of internal model is clamped by the first fixed device, when the first fixed device clamps the inner retaining part of internal model, inner support
The outer circumference surface of plate is close to setting with the inner surface of internal model, and interior fagging is clamped on the inner surface of internal model;
External mold is integrally cylindrical, and the diameter of external mold is greater than the diameter of internal model, and the annular gap between external mold and internal model is casting
Space is provided in the axial direction with outer adjusting seam on external mold, and the outer center adjusted at seam away from external mold is fixedly connected with outer retaining part, outside
Adjust the rubber block being provided in seam for sealing;
Pushing out ring is annular slab, and pushing out ring is equipped with two pieces and is separately mounted in the casting space at external mold both ends;
The outer retaining part of external mold is clamped by the second fixed device, when the second fixed device clamps the outer retaining part of external mold, pushing out ring
Inner peripheral surface be close to the outer surface of internal model setting, the outer circumference surface of pushing out ring is close to the inner surface of external mold be arranged, pushing out ring quilt
It is clamped between external mold and internal model;
Backing plate is a plate, and external mold and internal model are vertically placed on backing plate.
2. a kind of coiling setting tooling of reactor winding according to claim 1, it is characterised in that: the inner retaining part
For two pieces of plates being oppositely arranged, the centerline parallel of plate and internal model is arranged, and two pieces of plates are respectively fixedly connected in internal model
Edge is stitched in interior adjusting.
3. a kind of coiling setting tooling of reactor winding according to claim 1, it is characterised in that: the diameter of interior fagging
Less than the diameter of internal model under natural conditions, the outer diameter of pushing out ring is less than the diameter of external mold under natural conditions, and the internal diameter of pushing out ring is equal to interior
Diameter under mould clamped condition.
4. a kind of coiling setting tooling of reactor winding according to claim 1, it is characterised in that: the hand on interior fagging
Holding position is the circular hole being provided on interior fagging.
5. a kind of coiling setting tooling of reactor winding according to claim 1, it is characterised in that: the first fixed device
It is arranged there are two and is located at the both ends of internal model, the second fixed device is equipped with several and is parallel to the axis of external mold and uniformly sets
It sets.
6. a kind of coiling setting tooling of reactor winding according to claim 1, it is characterised in that: the first fixed device
It is C clamp with the second fixed device, C clamp includes the first fixture block, the second fixture block and fastening bolt, and the first fixture block and second are pressed from both sides
Block is C-shaped, the first fixture block and the second fixture block it is arranged in a crossed manner and between the first fixture block and the second fixture block formed U-clamp slot, tightly
Fixing bolt crosses the first fixture block and the second fixture block and is connected by nut check.
7. a kind of coiling setting tooling of reactor winding according to claim 1, it is characterised in that: external mold and internal model
The rubber pad for sealing is provided between bottom and backing plate.
8. a kind of coiling setting tooling of reactor winding according to any one of claim 1 to 7, it is characterised in that:
The outer rubber block being arranged in seam that adjusts is T-shaped structure.
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CN201920597598.5U CN209471828U (en) | 2019-04-28 | 2019-04-28 | A kind of coiling setting tooling of reactor winding |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111716610A (en) * | 2020-06-11 | 2020-09-29 | 江苏威尔森环保设备有限公司 | Preparation mold for annular reinforcing rib |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111716610A (en) * | 2020-06-11 | 2020-09-29 | 江苏威尔森环保设备有限公司 | Preparation mold for annular reinforcing rib |
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