CN209453846U - The automatic de-stacking system of double-block sleeper mould - Google Patents
The automatic de-stacking system of double-block sleeper mould Download PDFInfo
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- CN209453846U CN209453846U CN201821487225.4U CN201821487225U CN209453846U CN 209453846 U CN209453846 U CN 209453846U CN 201821487225 U CN201821487225 U CN 201821487225U CN 209453846 U CN209453846 U CN 209453846U
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- handgrip
- sleeper
- frame
- overturning
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Abstract
The utility model discloses a kind of automatic de-stacking system of double-block sleeper mould, sleeper moulds, and the davit of sleeper both mold ends is arranged in, and long rails slide plate is respectively equipped on long rails；Trapezoidal carrying frame, two cross tracks support a cross track coaster, and scissor angle adjustable frame is mounted below cross track coaster, and scissor angle adjustable frame is driven by being mounted on the supratrochlear vertical servo drive motor of cross track；Handgrip rotating device is gone up and down with scissor angle adjustable frame is flexible；Telescopic cylinder drives telescopic handgrip to stretch out or retract inside handgrip beam, the distance between two handgrip curb girders of adjustment；Handgrip curb girder bottom end is equipped with flip horizontal device.The automatic de-stacking system of the double-block sleeper mould of the utility model, realize sleeper go out it is steam-cured after auto-steering translation, overturning depanning, two-orbit hoisting transportation, stationarity is high, and Intelligent servo control, hoisting transportation accuracy is high, shortens handling time, high production efficiency.
Description
Technical field
The utility model relates to sleeper manufacturing field more particularly to a kind of automatic de-stacking systems of double-block sleeper mould.
Background technique
With the fast development of global economy, construction of the various countries to railway transportation, the especially construction of infrastructure sleeper
Extensive and in-depth research is carried out.Concrete sleeper is the concrete product for being used as railway sleeper instead of wooden sleeper.By
Cement, sand, stone, water and additive stir by a certain percentage and the group at mixture injection equipped with steel wire or reinforcing bar, sleeper accessory
In box-like model, using vibration moulding or loading vibration moulding, steam curing, loosen steel wire or reinforcing bar, cutting sleeper end etc.
Manufactured concrete sleeper product.
The principal element that quality is influenced in concrete sleeper production process is the mixing of concrete and vibrates, main reinforcement prestressing force
Several key links such as tensioning, maintenance and demoulding.
The maintenance of concrete sleeper is a ring particularly important in sleeper production, and maintenance process not only influences the strong of concrete
Degree, and have certain influence to static load breaking resistance, endurance quality and the presentation quality of sleeper.To improve prestressed concrete
Sleeper production efficiency, increases mold turnover, and sleeper manufacturing enterprise generallys use steam curing.
Steam curing will generally carry out in special large-scale steaming and cultivating equipment, and in order to improve the production efficiency, sleeper mould connects
With steaming and cultivating equipment is sent into after the sleeper batch stacking in mould, after the completion of steam-cured, sleeper mould need to be removed one by one together with sleeper, and
It needs to carry out the overturning of sleeper mould, completes depanning.
Utility model content
The purpose of this utility model is to design a kind of automatic de-stacking system of double-block sleeper mould.
To realize above-mentioned purpose of utility model, the technical solution of the utility model is: a kind of double-block sleeper mould is automatic
De-stacking system, comprising:
Sleeper mould, and the davit of sleeper both mold ends is set, tool is equipped with and just pours completion in the sleeper mould
Double-block type sleeper；
Track frame, including two long rails disposed in parallel, long rails are mounted on main body frame, and main body frame is logical
Cross at least four pillar supports；Long rails slide plate is respectively equipped on the long rails；Long rails slide plate passes through thereon
Servo longitudinal motor driven, track is mobile along longitudinal direction for trapezoidal carrying frame；
Trapezoidal carrying frame, including two parallel, and both ends are mounted on the crossbeam on the Rail sliding car simultaneously；It is set on crossbeam
There is the cross track along crossbeam direction, two cross tracks support a cross track coaster, and cross track coaster passes through thereon
Lateral servo motor driving, transversely track is mobile for cross track coaster；
Scissor angle adjustable frame is mounted below the cross track coaster, and scissor angle adjustable frame is sliding by being mounted on cross track
Vertical servo drive motor driving on vehicle；
Handgrip rotating device is mounted on the scissor angle adjustable frame lower end, is gone up and down with scissor angle adjustable frame is flexible；
It is equipped with a hollow handgrip beam below the handgrip rotating device, is respectively equipped in the handgrip beam both ends of the hole flexible
Formula handgrip；The telescopic handgrip includes the handgrip curb girder of square, is equipped with telescopic cylinder on the outside of handgrip beam, handgrip beam sides is set
There is notch, L-shaped connecting rod is equipped in notch, telescopic cylinder and telescopic handgrip are in one end inside handgrip beam and are connected by connecting rod
It connects；The telescopic cylinder drives telescopic handgrip to stretch out or retract inside handgrip beam, the distance between two handgrip curb girders of adjustment；
Handgrip curb girder bottom end is equipped with flip horizontal device, and flip horizontal device is equipped with overturning grasping plate, and overturning grasping plate is logical
Cross the driving of overturning servo motor；The overturning grasping plate both ends are respectively equipped with the claw hook to same side opening, and claw hook opening side is equipped with
Gear is inserted, gear is inserted by the cylinder driving being mounted in overturning grasping plate, inserts gear and stretch out, claw hook is locked；
Two overturning grasping plates steadily grab four davits of sleeper mould by four claw hooks, and locked by inserting gear；It is logical
Handgrip rotating device, scissor angle adjustable frame movement are crossed, sleeper mould is turned to, is lifted, and is translated with cross track coaster, trapezoidal carrying frame
Afterwards, by flip horizontal device action, button is placed on demoulding station after 180 ° of overturning.
As a kind of improvement of the utility model, lower section is equipped with overturning release component in the middle part of the handgrip beam, is used for rotation rail
The pressing plate that sleeper truss is locked in mold is rested the head on, the overturning release component includes:
Trapezoidal frame body, trapezoidal frame body are formed by aluminum alloy piping welding；Connects hinge, handgrip beam bottom portion are equipped in the middle part of trapezoidal frame body
Equipped with elevating lever, the connects hinge is connected to elevating lever end；
Rotary components are stretched out, four groups of stretching rotary components respectively correspond four die cavitys of sleeper mould and are mounted on ladder frame side by side
On body；Stretching out rotary components includes stretching out rotary cylinder, stretches out rotary cylinder and is inversely installed by cylinder mounting plate in ladder frame
Above body, the shift fork of rotary cylinder bottom connection inverted concave is stretched out；
Optical axis stable component, four optical axises are mounted on along the vertical direction on the trapezoidal frame body, handgrip beam two sides pair
Ying Sigen optical axis is separately installed with optical axis set, is oriented to for optical axis；
Whether successfully the external side of ladder frame is additionally provided with rotation detection components, for detecting pressing plate rotation unlock.
The beneficial effects of the utility model are:
The automatic de-stacking system of the double-block sleeper mould of the utility model, realize sleeper go out it is steam-cured after auto-steering it is flat
It moves, overturn depanning, two-orbit hoisting transportation, stationarity is high, and Intelligent servo control, hoisting transportation accuracy is high, when shortening carrying
Between, high production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the trapezoidal carrying frame of the utility model and scissor angle adjustable frame structural schematic diagram；
Fig. 3 is the utility model handgrip girder construction schematic diagram；
Fig. 4 is the utility model overturning release component structure diagram.
Specific embodiment
Below in conjunction with attached drawing, the technical scheme in the utility model embodiment is clearly and completely described.
As shown in Figs 1-4, the automatic de-stacking system of a kind of double-block sleeper mould, comprising:
Sleeper mould 1, and the davit 101 of sleeper both mold ends is set, tool, which is equipped with, in the sleeper mould 1 has just poured
At double-block type sleeper；
Track frame 2, including two long rails 201 disposed in parallel, long rails 201 are mounted on main body frame 202,
Main body frame 202 is supported by least four pillars 203；Long rails slide plate 204 is respectively equipped on the long rails 201；
Long rails slide plate 204 is driven by servo longitudinal motor 205 thereon, and track is mobile along longitudinal direction for long rails slide plate 204；
Trapezoidal carrying frame 3, including two parallel, and both ends are mounted on the crossbeam 301 on long rails slide plate 204 simultaneously；
Crossbeam 301 is equipped with the cross track 302 along 301 direction of crossbeam, and two cross tracks 302 support a cross track coaster 4, horizontal
It is driven to Rail sliding car 4 by lateral servo motor 401 thereon, transversely track 302 is mobile for cross track coaster 401；
Scissor angle adjustable frame 5 is mounted on 4 lower section of cross track coaster, and scissor angle adjustable frame 5 is by being mounted on cross track
Vertical servo drive motor 501 on coaster 4 drives；
Handgrip rotating device 6 is mounted on 5 lower end of scissor angle adjustable frame, is gone up and down with scissor angle adjustable frame 5 is flexible；Institute
It states and is equipped with a hollow handgrip beam 7 below handgrip rotating device 6, be respectively equipped with telescopic handgrip in 7 both ends of the hole of handgrip beam
8；
The telescopic handgrip 8 includes the handgrip curb girder 801 of square, is equipped with telescopic cylinder 9, handgrip on the outside of handgrip beam 7
7 side of beam is equipped with notch 701, and L-shaped connecting rod 901 is equipped in notch 701, and telescopic cylinder 9 and telescopic handgrip 8 are in handgrip beam
7 inside one end are connected by connecting rod 901；The telescopic cylinder 9 drives telescopic handgrip 8 to stretch out or retract inside handgrip beam 7, adjusts
The distance between whole two handgrips curb girder 801；
801 bottom end of handgrip curb girder is equipped with flip horizontal device 10, and flip horizontal device 10 is equipped with overturning grasping plate 1001,
Grasping plate 1001 is overturn to drive by overturning servo motor 1002；Overturning 1002 both ends of grasping plate are respectively equipped with to same side opening
Claw hook 1003, claw hook 1003 are open side equipped with gear 1004 is inserted, and insert gear 1004 and pass through the cylinder being mounted in overturning grasping plate 1001
1005 drivings are inserted gear 1004 and are stretched out, and claw hook 1003 is locked, and the davit 101 fallen into claw hook 1003 can not be deviate from；
Two overturning grasping plates steadily grab four davits of sleeper mould by four claw hooks, and locked by inserting gear；It is logical
Handgrip rotating device, scissor angle adjustable frame movement are crossed, sleeper mould is turned to, is lifted, and is translated with cross track coaster, trapezoidal carrying frame
Afterwards, by flip horizontal device action, button is placed on demoulding station after 180 ° of overturning.
The 7 middle part lower section of handgrip beam is equipped with overturning release component 11, locks sleeper truss for rotating in sleeper mould 1
Pressing plate, overturning release component 11 includes:
Trapezoidal frame body 1101, trapezoidal frame body 1101 are formed by aluminum alloy piping welding；Connecting hinge is equipped in the middle part of trapezoidal frame body 1101
Chain 1102,7 bottom of handgrip beam are equipped with elevating lever (not shown), and the connects hinge 1102 is connected to elevating lever end；
Rotary components 1103 are stretched out, four groups of stretching rotary components 1103 respectively correspond 1 four die cavitys of sleeper mould pacifies side by side
On trapezoidal frame body 11；Stretching out rotary components 1103 includes stretching out rotary cylinder, stretches out rotary cylinder 11031 and is pacified by cylinder
Loading board 11032 is inversely installed above trapezoidal frame body 1101, stretches out the shift fork of 11031 bottom of rotary cylinder connection inverted concave
11033；
Optical axis stable component 1104, four optical axises are mounted on along the vertical direction on the trapezoidal frame body 1101, the handgrip
Corresponding four optical axises in 7 two sides of beam are separately installed with optical axis set 702, are oriented to for optical axis；
Rotation detection components 1105 are additionally provided on the outside of the trapezoidal frame body 1101, for detecting pressing plate whether successfully rotation solution
Lock.
The described embodiments are only a part of the embodiments of the utility model, instead of all the embodiments.Based on this
Embodiment in utility model, it is obtained by those of ordinary skill in the art without making creative efforts it is all its
His embodiment, fall within the protection scope of the utility model.
Claims (2)
1. a kind of automatic de-stacking system of double-block sleeper mould characterized by comprising
Sleeper mould, and the davit of sleeper both mold ends is set, tool is equipped with the double block for just pouring completion in the sleeper mould
Formula sleeper；
Track frame, including two long rails disposed in parallel, long rails are mounted on main body frame, and main body frame is by extremely
Few four pillars support；Long rails slide plate is respectively equipped on the long rails；Long rails slide plate passes through longitudinal direction thereon
Servo motor driving, track is mobile along longitudinal direction for trapezoidal carrying frame；
Trapezoidal carrying frame, including two parallel, and both ends are mounted on the crossbeam on the Rail sliding car simultaneously；Crossbeam is equipped with edge
The cross track in crossbeam direction, two cross tracks support a cross track coaster, and cross track coaster passes through transverse direction thereon
Servo motor driving, transversely track is mobile for cross track coaster；
Scissor angle adjustable frame is mounted below the cross track coaster, and scissor angle adjustable frame is by being mounted on cross track coaster
Vertical servo drive motor driving；
Handgrip rotating device is mounted on the scissor angle adjustable frame lower end, is gone up and down with scissor angle adjustable frame is flexible；
It is equipped with a hollow handgrip beam below the handgrip rotating device, is respectively equipped with telescopic grab in the handgrip beam both ends of the hole
Hand；The telescopic handgrip includes the handgrip curb girder of square, and telescopic cylinder is equipped on the outside of handgrip beam, and handgrip beam sides is equipped with slot
Mouthful, L-shaped connecting rod is equipped in notch, telescopic cylinder is in handgrip beam inside one end with telescopic handgrip and connect by connecting rod；Institute
Stating telescopic cylinder drives telescopic handgrip to stretch out or retract inside handgrip beam, the distance between two handgrip curb girders of adjustment；
Handgrip curb girder bottom end is equipped with flip horizontal device, and flip horizontal device is equipped with overturning grasping plate, and overturning grasping plate is by turning over
Turn servo motor driving；The overturning grasping plate both ends are respectively equipped with the claw hook to same side opening, and claw hook opening side, which is equipped with, inserts gear,
Gear is inserted by the cylinder driving being mounted in overturning grasping plate, gear is inserted and stretches out, claw hook is locked；
Two overturning grasping plates steadily grab four davits of sleeper mould by four claw hooks, and locked by inserting gear；By grabbing
Hand rotating device, scissor angle adjustable frame movement, sleeper mould are turned to, are lifted, after cross track coaster, the translation of trapezoidal carrying frame,
By flip horizontal device action, button is placed on demoulding station after 180 ° of overturning.
2. the automatic de-stacking system of double-block sleeper mould according to claim 1, which is characterized in that in the middle part of the handgrip beam
Lower section is equipped with overturning release component, and for rotating the pressing plate for locking sleeper truss in sleeper mould, the overturning discharges component packet
It includes:
Trapezoidal frame body, trapezoidal frame body are formed by aluminum alloy piping welding；Connects hinge is equipped in the middle part of trapezoidal frame body, handgrip beam bottom portion is equipped with
Elevating lever, the connects hinge are connected to elevating lever end；
Rotary components are stretched out, four groups of stretching rotary components respectively correspond four die cavitys of sleeper mould and are mounted on trapezoidal frame body side by side
On；Stretching out rotary components includes stretching out rotary cylinder, stretches out rotary cylinder and is inversely installed by cylinder mounting plate in trapezoidal frame body
The shift fork of rotary cylinder bottom connection inverted concave is stretched out in top；
Optical axis stable component, four optical axises are mounted on along the vertical direction on the trapezoidal frame body, handgrip beam two sides corresponding four
Root optical axis is separately installed with optical axis set, is oriented to for optical axis；
Whether successfully the external side of ladder frame is additionally provided with rotation detection components, for detecting pressing plate rotation unlock.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821487225.4U CN209453846U (en) | 2018-09-12 | 2018-09-12 | The automatic de-stacking system of double-block sleeper mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821487225.4U CN209453846U (en) | 2018-09-12 | 2018-09-12 | The automatic de-stacking system of double-block sleeper mould |
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| Publication Number | Publication Date |
|---|---|
| CN209453846U true CN209453846U (en) | 2019-10-01 |
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ID=68036122
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821487225.4U Active CN209453846U (en) | 2018-09-12 | 2018-09-12 | The automatic de-stacking system of double-block sleeper mould |
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| CN (1) | CN209453846U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111890547A (en) * | 2020-07-27 | 2020-11-06 | 中铁六局集团太原铁路建设有限公司 | Manufacturing process of elastic supporting block capable of being rapidly stripped |
| CN117283702A (en) * | 2023-11-24 | 2023-12-26 | 中铁九局集团第三建设有限公司 | Demoulding and lifting mechanism for concrete member and production line |
-
2018
- 2018-09-12 CN CN201821487225.4U patent/CN209453846U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111890547A (en) * | 2020-07-27 | 2020-11-06 | 中铁六局集团太原铁路建设有限公司 | Manufacturing process of elastic supporting block capable of being rapidly stripped |
| CN117283702A (en) * | 2023-11-24 | 2023-12-26 | 中铁九局集团第三建设有限公司 | Demoulding and lifting mechanism for concrete member and production line |
| CN117283702B (en) * | 2023-11-24 | 2024-02-02 | 中铁九局集团第三建设有限公司 | Demoulding and lifting mechanism for concrete member and production line |
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