CN209452326U - It is a kind of automatically to divide color cable machine - Google Patents
It is a kind of automatically to divide color cable machine Download PDFInfo
- Publication number
- CN209452326U CN209452326U CN201821931033.8U CN201821931033U CN209452326U CN 209452326 U CN209452326 U CN 209452326U CN 201821931033 U CN201821931033 U CN 201821931033U CN 209452326 U CN209452326 U CN 209452326U
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Abstract
One kind disclosed by the utility model automatically divides color cable machine, including machine body, machine body includes upper hood and lower case, workbench is equipped between upper hood and lower case, successively arrangement is provided with chain transminssion mechanism, automatic thread feeding mechanism, mechanism of decorticating, core wire and pats mechanism, color identification mechanism, winding displacement line taking mechanism, disengaging Carrier mechanism on workbench, and upper hood is also successively arranged operation touch-screen and computer monitor.Automatic line sending becomes double end and enters in chain-type circulation carrier, and core wire pats mechanism and can lineation be put down and is formed equipped with resilient clamp and rotation motor and sizing cylinder;Color identification mechanism is identified equipped with CCD color, can recognize the color and sequence of line;And servo motor displacement is controlled by CCD and plc communication, line is put into welding carrier in color alignment to line taking folder in order, automation is realized in entire production procedure, easily there is a phenomenon where mistake when being ordered on carrier without manual identified color, then craft, working efficiency is greatly improved.
Description
Technical field
The utility model relates to cable machine technical fields, more particularly to one kind automatically to divide color cable machine.
Background technique
Automatically divide color cable machine, be all that line is discharged by carrier using artificial point color in the industry, is that one kind can will be electric
Line cut-to-length, fixed length peeling pat identification color, then press the automation equipment on color winding displacement to welding carrier automatically,
The bunch product produced is widely used in the fields such as mobile phone, TV, camera, air-conditioning, automobile, train, aircraft.
Existing point of color winding displacement, technique is all artificial realization color identification, then is ordered on welding carrier by hand.But
Artificial easy misarrangement, and low efficiency, entire production procedure can not achieve automation.
The utility model is exactly to make in this context.
Utility model content
Automatically divide color cable machine, effectively solution above-mentioned technical problem the purpose of this utility model is to provide a kind of.
Effectively to solve above-mentioned technical problem, the technical solution that the utility model is taken is as follows:
One kind automatically dividing color cable machine, including machine body, and the machine body includes upper hood and lower case, institute
State and be equipped with workbench between hood and lower case, on the workbench successively arrangement be provided with chain transminssion mechanism, from
Dynamic thread feeding mechanism, mechanism of decorticating, core wire pat mechanism, color identification mechanism, winding displacement line taking mechanism, disengaging Carrier mechanism, institute
It states hood and is also successively arranged operation touch-screen and computer monitor.
Particularly, its bottom of the supporting plate of the automatic thread feeding mechanism is fixedly connected with workbench, and upper lateral is equipped with peace
Loading board, the mounting plate side are equipped with line sending servo, tangent line cylinder, clamp cylinder and reversing cylinder;And the line sending servo
It is fixed on supporting plate side and is equipped with guide roller, Wire Wheel and encoder;And the tangent line cylinder is fixed on peace by link block
It in loading board, connects another side and is fixedly connected with supporting plate, the reversing cylinder is fastened transversely to mounting plate upper end, the clamp
Cylinder is set under reversing cylinder, and is fixed on mounting plate, and be disposed proximate between above-mentioned cylinder, the other side of the supporting plate
Be sequentially installed with Wire Wheel, encoder and support frame from left to right, and it is described send sprocket wheel be two.
Particularly, the fixed frame pedestal of the mechanism of decorticating is fixed on the worktable, and is installed on the fixed frame pedestal
Have the first fixed frame, front end is equipped with the second fixed frame, behind be fixedly connected with peeling cylinder, and at the top of first fixed frame
Equipped with peeling motor, middle slip is equipped with multiple groups bark knife mounting base, be fixedly mounted on the outside of second fixed frame there are two or
Multiple line positioning cylinders, the line positioning cylinder top are equipped with the line clamping cylinder being fixedly connected with the second fixed frame.
Particularly, it further includes second support plate that the core wire, which pats mechanism, and the bottom of the second support plate is fixed on
On workbench, live conductor cylinder is installed before second support plate, behind rotation motor and bracing wire cylinder be installed side by side, top peace
Inside equipped with clamp cylinder, and the crimping cylinder, rotation motor and bracing wire cylinder, clamp cylinder pass through respectively link block with
Second support plate realizes connection, wherein the rotation motor is located at one side of clamp cylinder.
Particularly, the color identification mechanism further includes a CCD mounting bracket, and CCD mounting bracket two sides are set respectively
There are clamp unit and bracing wire unit, top side end is identified equipped with CCD color, and CCD color identification is located at clamp unit
Top.
Particularly, winding displacement line taking mechanism further includes the first support plate, the second support plate and third support;And above-mentioned branch
The pedestal of fagging is fixedly connected with workbench, wherein the first support board ends are separately installed with and watch into line unit and winding displacement
Clothes, second support plate are located at behind the first support plate, and the second support plate top is equipped with bracing wire unit, and on bracing wire unit
Side is additionally provided with line taking unit, and cooperates with bracing wire unit, and the third support plate is located at behind the second support plate, third branch
Fagging upper lateral is equipped with wire finishing die group, and wire finishing die group one end is fixedly connected with line taking servo, wherein the line taking unit
Rear side is disposed adjacent with wire finishing die group and cooperates running, and the line taking unit front side is operated with the mutual cooperation of line unit is entered.
Particularly, the disengaging Carrier mechanism further includes carrier entrance, moves Carrier mechanism, send Carrier mechanism, thread depressing mechanism
And carrier outlet;The carrier entrance and carrier outlet are set on workbench side by side, and the carrier entrance and carrier outlet are same
One side is connected with longitudinally disposed transfer tool unit, and the transfer tool unit and carrier outlet rear side have been respectively fixedly connected with and have sent
Carrier unit and crimping unit.
The utility model has the following beneficial effects: one kind provided by the utility model automatically divides color cable machine, successively set
It is equipped with automatic line sending change double end to enter in chain-type circulation carrier, lineation flattening mechanism is equipped with resilient clamp and rotation motor and sizing gas
Lineation can be put down and be formed by cylinder;And color identification mechanism is identified equipped with CCD color, can recognize the color and sequence of line;And lead to
Welding carrier will be put on line in order color alignment to line taking folder by crossing CCD and plc communication control servo motor displacement, entire raw
It produces process and realizes automation, mistake easily occurs when avoiding manual identified color in traditional handicraft, then being ordered on carrier by hand
The phenomenon that, greatly improve working efficiency.
Detailed description of the invention
Fig. 1 is the complete machine structure composition schematic diagram of the utility model.
Fig. 2 is the thread feeding mechanism structure composition schematic diagram of the utility model.
Fig. 3 is the mechanism structure composition schematic diagram of decorticating of the utility model.
Fig. 4 is that the core wire of the utility model pats mechanism structure composition schematic diagram.
Fig. 5 is the color identification mechanism structure composition schematic diagram of the utility model.
Fig. 6 is the winding displacement line taking mechanism structure composition schematic diagram of the utility model.
Fig. 7 is the disengaging Carrier mechanism structure composition schematic diagram of the utility model.
Specific embodiment
In order to make the content of the utility model be easier to be clearly understood, below according to specific embodiment and combine attached
Figure, is described in further detail the utility model.
As shown in Fig. 1-7, one kind provided in this embodiment automatically divides color cable machine configuration settings:
One kind disclosed in the present embodiment automatically divides color cable machine, including machine body 1, and the machine body 1 includes
Upper hood 2 and lower case 3 are equipped with workbench 4, successively arrange on the workbench 4 between the upper hood 2 and lower case 3
Cloth be provided with chain transminssion mechanism 5, automatic thread feeding mechanism 6, mechanism of decorticating 7, core wire pat mechanism 8, color identification mechanism 9,
Winding displacement line taking mechanism 10, disengaging Carrier mechanism 11, the upper hood 2 are also successively arranged operation touch-screen 12 and computer monitor
13。
Wherein its bottom of the supporting plate 601 of the automatic thread feeding mechanism 6 is fixedly connected with workbench 4, and upper lateral is equipped with
Mounting plate 602,602 side of mounting plate are equipped with line sending servo 611, tangent line cylinder 603, clamp cylinder 604 and commutation gas
Cylinder 605, and the line sending servo 611 is fixed on 601 side of supporting plate and is equipped with guide roller 610, Wire Wheel 607 and encoder
608;And the tangent line cylinder 603 is fixed on mounting plate 602 by link block 606, connects another side and supporting plate 601 is solid
Fixed connection, the reversing cylinder 605 are fastened transversely to 602 upper end of mounting plate, and the clamp cylinder 604 is set to reversing cylinder 605
Under, and be fixed on mounting plate 602, and be disposed proximate between clamp cylinder 604 and reversing cylinder 605, the supporting plate 601
The other side is sequentially installed with Wire Wheel 607, encoder 608 and support frame 609 from left to right, and it is described send sprocket wheel 607 be two.
The pedestal 701 of the mechanism 7 of decorticating is fixed on workbench 4, is equipped with the first fixed frame on the pedestal 701
702, front end is equipped with the second fixed frame 703, and pedestal side is fixedly connected with peeling cylinder 704, and first fixed frame 702
Top is equipped with peeling motor 705, and middle slip is equipped with multiple groups bark knife mounting base 706, fixes on the outside of second fixed frame 703
Two or more line positioning cylinders 707 are installed, are equipped with above the line positioning cylinder 707 and the fixed company of the second fixed frame 703
The line clamping cylinder 708 connect.It further includes second support plate 801 that the core wire, which pats mechanism 8, and the second support plate 801
Bottom is fixed on workbench 4, before second support plate 801 install live conductor cylinder 802, behind rotation motor is installed side by side
803 and bracing wire cylinder 804, top clamp cylinder 805, and the crimping cylinder 802, rotation motor 803 and bracing wire gas are installed
Cylinder 804, clamp cylinder 805 inside pass through link block 806 and second support plate 801 respectively and realize and connect, wherein the rotation
Horse 803, which reaches, is located at 805 1 side of clamp cylinder.The color identification mechanism 9 further includes a CCD mounting bracket 901, the CCD
901 two sides of mounting bracket are respectively equipped with clamp unit 902 and bracing wire unit 903, and top is equipped with CCD color identification 904, and described
CCD color identification 904 is located at 902 top of thread clamping mechanism.Winding displacement line taking mechanism 10 further includes the first support plate 1001, second
Support plate 1002 and third support plate 1003;And the pedestal of above-mentioned support plate is fixedly connected with workbench 4, wherein described first
1001 two sides of support plate are separately installed with into line unit 1004 and winding displacement servo 1005, and second support plate 1002 is located at first
Behind support plate 1001,1002 top of the second support plate is equipped with bracing wire unit 1006, and is additionally provided with above bracing wire unit 1006
Line taking unit 1007, and cooperate and operate with bracing wire unit 1006, the third support plate 1003 is located at the second support plate
Behind 1002,1003 upper lateral of third support plate is equipped with wire finishing die group 1008, and described 1008 one end of wire finishing die group is fixedly connected
There is line taking servo 1009, wherein running is disposed adjacent and cooperated on rear side of the wire finishing die group 1008 and line taking unit 1007, it is described
Enter to cooperate on front side of line unit 1004 and line taking unit 1007 and operate.The disengaging Carrier mechanism 11 further includes carrier entrance
1101, transfer has unit 1102, send carrier unit 1103, crimping unit 1104 and carrier outlet 1105;The carrier entrance
1101 and carrier outlet 1105 be set on workbench 4 side by side, and the carrier entrance 1101 and carrier export 1105 same sides
It is connected with longitudinally disposed transfer tool unit 1102, the transfer tool unit 1102 and carrier export 1105 rear lateral portions and fix respectively
It is connected with and send carrier unit 1103 and crimping unit 1104.
The technology path being different from the prior art in the present embodiment are as follows:
1, automatic line sending change double end enters in chain-type circulation carrier, and lineation is put down and be formed by band elastic rotary mechanism, passes through
The color and sequence of CCD visual identity line control servo motor displacement for line color in order by CCD vision and plc communication
Arrangement.
2, chain transminssion mechanism, automatic thread feeding mechanism, mechanism of decorticating, core wire are provided with and pats mechanism, color cognitron
Structure, winding displacement line taking mechanism, disengaging Carrier mechanism, entire production procedure realize automation, avoid manual identified in traditional handicraft
Color, then by hand when being ordered on carrier easily there is a phenomenon where mistake, greatly improve working efficiency.
The utility model is not limited to the above embodiment, it is all using structure similar to the utility model and its method come real
All embodiments of existing the utility model aim are within scope of protection of the utility model.
Claims (7)
1. a kind of automatically divide color cable machine, which is characterized in that including machine body, the machine body include upper hood and
Lower case is equipped with workbench, successively arranges on the workbench and be provided with chain biography between the upper hood and lower case
Motivation structure, automatic thread feeding mechanism, mechanism of decorticating, core wire pat mechanism, color identification mechanism, winding displacement line taking mechanism, disengaging load
Has mechanism, the upper hood is also successively arranged operation touch-screen and computer monitor.
2. one kind according to claim 1 automatically divides color cable machine, which is characterized in that the automatic thread feeding mechanism
Its bottom of supporting plate is fixedly connected with workbench, and upper lateral is equipped with mounting plate, and the mounting plate side is equipped with line sending servo,
Tangent line cylinder, clamp cylinder and reversing cylinder;And the line sending servo is fixed on supporting plate side and is equipped with guide roller, Wire Wheel
And encoder;And the tangent line cylinder is fixed on mounting plate by link block, is connected another side and is fixedly connected with supporting plate,
The reversing cylinder is fastened transversely to mounting plate upper end, and the clamp cylinder is set under reversing cylinder, and is fixed on mounting plate,
And be disposed proximate between above-mentioned cylinder, the other side of the supporting plate is sequentially installed with Wire Wheel, encoder and branch from left to right
Support, and the Wire Wheel is two.
3. one kind according to claim 1 automatically divides color cable machine, which is characterized in that the mechanism of decorticating consolidates
To determine frame pedestal to be fixed on the worktable, the first fixed frame is installed on the fixed frame pedestal, front end is equipped with the second fixed frame,
It is fixedly connected with peeling cylinder below, and is equipped with peeling motor at the top of first fixed frame, middle slip is equipped with multiple groups peeling
Knife mounting base, the second fixed frame outside are fixedly installed with two or more line positioning cylinders, the line positioning cylinder top
Equipped with the line clamping cylinder being fixedly connected with the second fixed frame.
4. one kind according to claim 1 automatically divides color cable machine, which is characterized in that the core wire pats mechanism also
Bottom including second support plate, and the second support plate is fixed on the worktable, and installs live conductor before second support plate
Cylinder, behind the rotation motor and bracing wire cylinder installed side by side, top is equipped with clamp cylinder, and the crimping cylinder, rotation
The inside of motor and bracing wire cylinder, clamp cylinder passes through link block respectively and second support plate is realized and connected, wherein the rotation
Motor is located at one side of clamp cylinder.
5. one kind according to claim 1 automatically divides color cable machine, which is characterized in that the color identification mechanism is also
Including a CCD mounting bracket, CCD mounting bracket two sides are respectively equipped with clamp unit and bracing wire unit, and top side end is set
There is the identification of CCD color, and CCD color identification is located above clamp unit.
6. one kind according to claim 1 automatically divides color cable machine, which is characterized in that winding displacement line taking mechanism is also
It is supported including the first support plate, the second support plate and third;And the pedestal of above-mentioned support plate is fixedly connected with workbench, wherein
The first support board ends are separately installed with into line unit and winding displacement servo, after second support plate is located at the first support plate
Face, the second support plate top is equipped with bracing wire unit, and is additionally provided with line taking unit above bracing wire unit, and mutual with bracing wire unit
Cooperation, the third support plate are located at behind the second support plate, and third support plate upper lateral is equipped with wire finishing die group, the outlet
Mould group one end is fixedly connected with line taking servo, wherein the line taking unit rear side is disposed adjacent with wire finishing die group and cooperates running,
The line taking unit front side is operated with the mutual cooperation of line unit is entered.
7. one kind according to claim 1 automatically divides color cable machine, which is characterized in that the disengaging Carrier mechanism is also
Including carrier entrance, transfer tool unit, send carrier unit, crimping unit and carrier outlet;The carrier entrance and carrier outlet
It is set on workbench side by side, and the carrier entrance and carrier export same side and be connected with longitudinally disposed transfer tool unit,
The transfer tool unit and carrier outlet rear lateral portion are fixedly connected with send carrier unit and crimping unit respectively.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821931033.8U CN209452326U (en) | 2018-11-22 | 2018-11-22 | It is a kind of automatically to divide color cable machine |
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Application Number | Priority Date | Filing Date | Title |
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CN201821931033.8U CN209452326U (en) | 2018-11-22 | 2018-11-22 | It is a kind of automatically to divide color cable machine |
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Publication Number | Publication Date |
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CN209452326U true CN209452326U (en) | 2019-10-01 |
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CN201821931033.8U Expired - Fee Related CN209452326U (en) | 2018-11-22 | 2018-11-22 | It is a kind of automatically to divide color cable machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109290226A (en) * | 2018-11-22 | 2019-02-01 | 东莞市意川自动化设备有限公司 | It is a kind of automatically to divide color cable machine |
-
2018
- 2018-11-22 CN CN201821931033.8U patent/CN209452326U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109290226A (en) * | 2018-11-22 | 2019-02-01 | 东莞市意川自动化设备有限公司 | It is a kind of automatically to divide color cable machine |
CN109290226B (en) * | 2018-11-22 | 2024-06-04 | 东莞市众耀自动化设备有限公司 | Full-automatic color-dividing wire arranging machine |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191001 Termination date: 20201122 |
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CF01 | Termination of patent right due to non-payment of annual fee |