CN209452323U - The surely equal checking systems of grain quality intelligence - Google Patents

The surely equal checking systems of grain quality intelligence Download PDF

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Publication number
CN209452323U
CN209452323U CN201920019193.3U CN201920019193U CN209452323U CN 209452323 U CN209452323 U CN 209452323U CN 201920019193 U CN201920019193 U CN 201920019193U CN 209452323 U CN209452323 U CN 209452323U
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China
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grain
sample
impurity
lightweight
gradation
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CN201920019193.3U
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张钦民
陈永生
宋天真
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Shandong Hongsheng Intelligent Technology Co Ltd
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Shandong Hongsheng Intelligent Technology Co Ltd
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Abstract

The utility model discloses a kind of surely equal checking systems of grain quality intelligence, divide model machine including sample mixing, sample mixing divides one output end of model machine to undertake grain impurity Smart Verify instrument, sample mixing divides another output end of model machine to export retrospect sample, moisture check meter, bulk density check meter and grain unsound grain Smart Verify instrument are connected in turn with grain impurity Smart Verify instrument, further include the data input device connecting with each part mentioned above;Sample mixing divides model machine that grain samples are separated retrospect sample and sample survey, sample survey is subjected to impurity and grain separation and is weighed respectively, the grain a part separated carries out moisture and bulk density detection, another part carries out the screening of perfect kernel, broken kernel and the grain that mildews and weighs respectively, various data are delivered to data input device and automatically generate inspection result report, the influence of human factor is avoided, inspection result is fair, just, waits surely for grain, fixing a price provides accurately reference data.

Description

The surely equal checking systems of grain quality intelligence
Technical field
It is fixed etc. the utility model relates to grain sampling Detection equipment technical field more particularly to a kind of grain quality intelligence Checking system.
Background technique
During grain purchases, the multiphases such as the moisture for carrying out grain, bulk density, impurity, unsound grain, raw moldy kernel is needed to refer to Target is examined, and carries out fixed etc., price to grain according to inspection result.Traditional grain method of inspection is human eye identification, by hand Impurity, broken kernel, raw moldy kernel etc. are picked, impurity, broken kernel, raw moldy kernel are weighed respectively then, calculates and examines knot Fruit, moisture, bulk density inspection technology are with comparatively comparative maturity, after can detecting automatically, with impurity, broken kernel, raw moldy kernel Calculating inspection result together manual entry storage equipment in carry out storage processing, ultimately form inspection result report, as Tested grain is surely equal, the foundation mentioned of fixing a price.Above-mentioned method of inspection inspection speed is slow, the time is long, subjectivity is strong, and inspection data is by people It is significant for factor interference, the problem of can not really reflecting grain quality in many cases, therefore to grain it is fixed it is equal, fixing a price mentions Inaccuracy.
Utility model content
The technical problem to be solved by the utility model is to provide it is a kind of divide automatically sample, automatic checked for impurities content, bulk density, The data informations such as moisture, unsound grain, raw moldy kernel, the grain quality intelligence for finally automatically generating inspection result report are fixed Equal checking systems.
In order to solve the above technical problems, the technical solution of the utility model is: the surely equal checking systems of grain quality intelligence, Divide model machine including tested grain is carried out pretreated sample mixing, the sample mixing divides one output end of model machine to undertake grain impurity intelligence Check meter, the sample mixing are divided another output end of model machine to export retrospect sample, are successively connected with the grain impurity Smart Verify instrument It is connected to moisture check meter, bulk density check meter and grain unsound grain Smart Verify instrument, further includes for typing sample grain information Data input device, the grain impurity Smart Verify instrument, the moisture check meter, the bulk density check meter and the grain Unsound grain Smart Verify instrument is respectively connected to the data input device.
The grain impurity Smart Verify instrument includes casing as a preferred technical solution, is equipped with sample through the casing Product launch funnel, and the sample is launched and undertakes lightweight separator below funnel, are equipped with and the lightweight in the casing The lightweight collection device of separator connection, the lightweight separator are also communicated with the roller for separating heavy and grain Sieve, the rotary screen lower section are equipped with heavy collector and grain collecting device side by side, and the lightweight collection device is connected to described heavy Matter collector, further includes the impurity data processing unit being installed on the casing, and the heavy collector and the grain are received Storage is respectively connected to the impurity data processing unit, and the impurity data processing unit signal is connected to the data input Device.
As a preferred technical solution, the lightweight separator include be arranged in the casing by test sample by The sample launches funnel and imports the sample delivery pipe in the rotary screen, and the sample delivery pipe is launched close to the sample to be leaked The sample that one end of bucket is equipped with arcuate structure collides dispersion plate, is equipped with lightweight discharge pipe, the machine through the sample delivery pipe It is equipped in shell and separates blower with the lightweight of lightweight discharge pipe connection;
The lightweight collection device includes that the lightweight being connected to the sample delivery pipe being arranged in the casing is collected Channel, lightweight collection channel lower end are connected to the heavy collector by lightweight collecting pipe, in the lightweight collecting pipe Wind deflector is installed, is formed with lightweight via hole between the wind deflector lower end and the lightweight collecting pipe;The lightweight is collected logical At least one air exhausting device is installed on the corresponding chassis sidewall in road.
The heavy collector includes the heavy that setting is connected to the inner cylinder of the rotary screen as a preferred technical solution, Collecting box, heavy collecting box bottom are equipped with impurity metering device, and the impurity metering device is connected to the impurity number According to processing unit;
The grain collecting device includes the grain collecting case that setting is connected to the outer cylinder of the rotary screen, the grain collecting Bottom portion is equipped with grain metering device, and the grain metering device is connected to the impurity data processing unit.
The grain unsound grain Smart Verify instrument includes shell as a preferred technical solution, is set through the shell There is grain to launch funnel, the discharge outlet that the grain launches funnel undertakes grain elutriating apparatus, the grain elutriating apparatus The lower section of grain output end is equipped with and connects grain device, the grain output end of the grain elutriating apparatus and described connects between grain device from up to down successively cloth It is equipped with lighting device, image collecting device and grain unsound grain blowing out device, the lighting device, described image acquisition device Grain unsound grain data processing equipment, the grain unsound grain are respectively connected to the grain unsound grain blowing out device Data processing equipment signal is connected to the data input device.
The grain elutriating apparatus includes at least two conveying rollers being oppositely arranged as a preferred technical solution, wherein One conveying roller is sequentially connected with feeder motor, is equipped with conveyer belt, the surface layout of the conveyer belt between the conveying roller There is several columns gradation to convey groove, the discharge end of the conveyer belt is equipped with gradation guide housing.
The gradation guide housing includes the guiding cover body of tubular structure, the guide housing as a preferred technical solution, The charging end shield of ontology, which is buckled in the discharge end of the conveyer belt and is equipped with the arc-shaped cover cooperated with the conveyer belt end, buckles recess, Several gradation partitions disposed in parallel are disposed in the guiding cover body, between the adjacent two gradation partition, described in two sides Gradation directed cavity is respectively formed between gradation partition and the guide housing inner body wall, described in the gradation directed cavity and each column Gradation conveying groove is arranged in a one-to-one correspondence.
The lighting device includes headlamp as a preferred technical solution, at least in the gradation guide housing discharge end Each column grain grain running face side be equipped with the headlamp;
Described image acquisition device includes camera, is at least advanced in each column grain grain of the gradation guide housing discharge end The front side in face and rear side are equipped with the camera;
The grain unsound grain blowing out device includes high pressure blower, and the outlet air end of the high pressure blower is parallel with two groups and send Air hose respectively corresponds on air supply tube described in each group and is equipped with air-supply solenoid valve, the air-supply solenoid valve respectively with the grain not The connection of grain data processing equipment is improved, wherein broken kernel blowout mouth is connected separately on air supply tube described in one group, described in another group Be connected separately with the grain blowout mouth that mildews on air supply tube, each broken kernel blowout mouth and it is each it is described mildew grain blowout mouth with it is described defeated Each column grain grain with conveying is sent to be arranged in a one-to-one correspondence;
The grain device that connects includes connecing tanker, described to connect opposite installation in tanker there are two grain classified partition, the grains Classified partition connects grain lower than what the tank wall setting for connecing tanker, the grain classified partition and the tank wall for connecing tanker surrounded Intracavitary correspondence is equipped with weighing device, and the weighing device signal is connected to the grain unsound grain data processing equipment.
As improvement to above-mentioned technical proposal, the sample grain information includes sample grain coding, transports this batch of grain The driver information of this batch of grain vehicle of information of vehicles and transport of food;
The impurity data processing unit, the grain unsound grain data processing equipment, the data input device point Not Bao Kuo microprocessor, display screen, hard disk, memory, system bus and communication interface, the communication interface include based on GPRS, The wireless communication interface of EDGE, WLAN, Wi-Fi, 3G and 4G technology.
By adopting the above-described technical solution, the beneficial effects of the utility model are: completing fortune on data input device The registration of the information such as vehicle number, driver identity information, the sample encoded of grain vehicle, and take appropriate grain samples merging sample mixing Divide model machine, retrospect sample and sample survey are separated after sample mixing, retrospect sample delivery enters to trace library, and it is miscellaneous that sample survey is delivered to grain Matter Smart Verify instrument carries out impurity and grain and separates simultaneously to weigh respectively, the grain a part separated by moisture check meter, Bulk density check meter carry out moisture and bulk density detection, another part be delivered to grain unsound grain Smart Verify instrument carry out perfect kernel, It the screening of broken kernel and the grain that mildews and weighs respectively, each secondary weighing data and moisture and bulk density data are delivered to data input dress It sets, inspection result report is finally automatically generated by data input device, inspection quality, efficiency have a very significant increase, Operation, control are easy, quick, intelligent, and whole process avoids the influence of human factor without human intervention, inspection result is fair, It is just, for grain is surely equal, fixing a price provides accurately reference data.
Detailed description of the invention
Following drawings are only intended to schematically illustrate and explain the present invention, does not limit the model of the utility model It encloses.Wherein:
Fig. 1 is the structural block diagram of the utility model embodiment;
Fig. 2 is the structural schematic diagram of the utility model embodiment grain impurity Smart Verify instrument;
Fig. 3 is the cut-away side view of the shell of the utility model embodiment grain impurity Smart Verify instrument;
Fig. 4 is the structural schematic diagram of the utility model embodiment grain unsound grain Smart Verify instrument;
Fig. 5 is the structural schematic diagram of the utility model embodiment grain elutriating apparatus;
Fig. 6 is the part-structure top view of the utility model embodiment conveyer belt;
Fig. 7 is the schematic diagram of the section structure of the utility model embodiment gradation guide housing;
In figure: 1- casing;2- sample launches funnel;3- rotary screen;4- sample delivery pipe;5- sample collides dispersion plate;6- Lightweight discharge pipe;7- lightweight separates blower;8- lightweight collection channel;9- lightweight collecting pipe;10- wind deflector;11- lightweight via hole; 12- filter cloth;13- impurity data processing unit;14- heavy collecting box;15- impurity metering device;16- grain collecting case;17- grain Eat metering device;18- shell;19- grain launches funnel;20- conveying roller;21- feeder motor;22- conveyer belt;23- gradation is defeated Send groove;24- is oriented to cover body;25- cover button recess;26- gradation partition;27- gradation directed cavity;28- connects tanker;29- grain Classified partition;30- weighing device;31- grain unsound grain data processing equipment;32- headlamp;33- camera;34- high pressure Blower;35- air supply tube;36- air-supply solenoid valve;37- broken kernel blows out mouth;38- mildew grain blowout mouth.
Specific embodiment
With reference to the accompanying drawings and examples, the utility model is further described.In the following detailed description, only pass through Bright mode describes certain exemplary embodiments of the utility model.Undoubtedly, those skilled in the art can be with It recognizes, it, can be with a variety of different modes to described without departing from the spirit and scope of the utility model Embodiment is modified.Therefore, attached drawing and description are regarded as illustrative in nature, rather than the protection for limiting claim Range.
As shown in Figure 1, the surely equal checking systems of grain quality intelligence, including tested grain is subjected to pretreated sample mixing point Model machine, the sample mixing divide one output end of model machine to undertake grain impurity Smart Verify instrument, and the sample mixing divides another output of model machine Output retrospect sample in end will store in the retrospect sample delivery to retrospect library, in case subsequent query uses.The sample mixing divides sample The effect of machine is to realize the uniform sample mixing of tested grain and divides sample, and specific structure is those of ordinary skill in the art institute Well known content, is not described in detail herein.
The present embodiment and the grain impurity Smart Verify instrument are connected with moisture check meter, bulk density check meter and grain in turn Unsound grain Smart Verify instrument further includes the data input device for typing sample grain information.The wherein grain impurity Smart Verify instrument, the moisture check meter, the bulk density check meter and the grain unsound grain Smart Verify instrument are separately connected To the data input device.The moisture check meter is used to detect the moisture content of grain, and the bulk density check meter is for examining The bulk density of grain is surveyed, the grain unsound grain Smart Verify instrument is used to sieve the broken kernel in grain, mildew grain and perfect kernel It weighs respectively after choosing, it is described that impurity and grain are subjected to gradation, and impurity and grain are weighed respectively, above-mentioned various data Information can be delivered to the data input device automatically and be handled.
The sample grain information includes sample grain coding, transports the information of vehicles of this batch of grain and transport this batch of grain The driver information etc. of vehicle, above- mentioned information can manual typing, the letter can also be automatically read by configuring corresponding equipment It ceases in input device, in case inquiry uses.The data input device respectively include microprocessor, display screen, hard disk, memory, System bus and communication interface, the communication interface include based on the wireless of GPRS, EDGE, WLAN, Wi-Fi, 3G and 4G technology Communication interface, to realize the teletransmission and reception or networking of information.
As shown in Figures 2 and 3, the grain impurity Smart Verify instrument includes casing 1, is equipped with sample through the casing 1 Funnel 2 is launched, the sample, which launches funnel 2, makes the uniform blanking of examined grain samples, and the sample launches the lower section of funnel 2 Lightweight separator is undertaken, the lightweight separator is used to separate the light impurities such as wheat bran, the dust in sample survey, institute The lightweight collection device for being equipped in casing 1 and being connected to the lightweight separator is stated, the lightweight separator is also connected to useful In the rotary screen 3 of separation heavy and grain, the rotary screen 3 be used to separate grain and stone, stone in sample survey etc. compared with The heavy seeds of weight, 3 lower section of rotary screen are equipped with heavy collector and grain collecting device, the lightweight collection device connection side by side To the heavy collector, the heavy seeds such as the light impurities such as the wheat bran being separated, dust and stone, stone collect In in the heavy collector, the grain isolated is come together in the grain collecting device.The rotary screen 3 be equipped with interior screen drum, The components such as outer screen drum, carrying roller and motor, big impurity are discharged into the heavy collector from interior screen drum, and grain is arranged from outer screen drum Enter in the grain collecting device out, small impurity is sifted out through outer screen drum to be also fallen into the heavy collector, and our department is divided into this skill Content known to the those of ordinary skill of art field, is not described in detail herein.
Specifically, the lightweight separator includes be arranged in the casing 1 throws test sample by the sample The sample delivery pipe 4 that funnel 2 imports in the rotary screen 3 is put, the sample delivery pipe 4 launches funnel 2 close to the sample The sample that one end is equipped with arcuate structure collides dispersion plate 5, is equipped with lightweight discharge pipe 6, the casing through the sample delivery pipe 4 It is equipped in 1 and separates blower 7 with the lightweight of the lightweight discharge pipe 6 connection.Test sample launches 2 bottom end of funnel from the sample When leakage, freely falling body collision is first passed through in the sample and collides dispersion plate 5, grain and impurity point are made under the action of impact force The wind that property is good, and the lightweight separates blower 7 and the lightweight discharge pipe 6 is blown into is dissipated, wheat bran, dust for adulterating in sample etc. is light Matter impurity is blown out to the lightweight collection device, and the heavy seeds such as the biggish grain of quality and stone, stone pass through the sample Product delivery pipe 4 is transported in the rotary screen 3 and carries out secondary separation.
In the present embodiment, the sample collision dispersion plate 5 is an integral structure with the sample delivery pipe 4, and sample is defeated The upper end of pipe 4 and the lightweight entrance of the lightweight collection device is sent to be connected to, the lightweight discharge pipe 6 is in the sample delivery pipe 4 It is upper to collide dispersion plate 5 with the sample and be oppositely arranged, lightweight collection device described in the air port face of the lightweight discharge pipe 6 it is light Matter entrance, the impurity for keeping volume light are thoroughly blown into the lightweight collection device, and lightweight is collected completely, are facilitated Guarantee the accuracy of inspection data.
The lightweight collection device includes that the lightweight being connected to the sample delivery pipe 4 being arranged in the casing 1 is received Collect channel 8,8 lower end of lightweight collection channel is connected to the heavy collector by lightweight collecting pipe 9, and the lightweight is collected Wind deflector 10 is installed in pipe 9, is formed with lightweight via hole 11 between 10 lower end of wind deflector and the lightweight collecting pipe 9.Respectively Kind light-duty impurity enters in the heavy collector along the lightweight collection channel 8, the setting of the wind deflector 10, can be with Prevent the wind being blown by the lightweight discharge pipe 6 from entering to the heavy collector.The lightweight collection channel 8 can be setting Pipeline in the casing 1, or shape is surrounded by the isolation board being arranged in the casing 1 again and 1 inner wall of casing At space, naturally it is also possible to be set as the combination of two kinds of structures, for will the various light-duty impurity importings heavy collector, In order to collect processing.
At least one air exhausting device is installed on corresponding 1 side wall of casing of the lightweight collection channel 8.Specifically Ground, the air exhausting device include the exhaust outlet through the casing 1 setting, are equipped with filter cloth 12 on the exhaust outlet.The row Air port is used to the separatory wind of the lightweight casing 1 is discharged, and the filter cloth 12 can filter wheat bran, dust in wind etc., prevent Only light-duty impurity is discharged with the wind, avoids the accuracy for influencing grain inspection result.
It further include the impurity data processing unit 13 being installed on the casing 1, the heavy collector and the grain Collector is respectively connected to the impurity data processing unit 13, and the heavy collector can carry out the impurity separated Collect weighing, the grain collecting device can weigh to the grain separated, and various weighing datas are transferred into institute Impurity data processing unit 13 is stated, by forming various data after 13 analysis of impurity data processing unit processing, and passes through institute It states the program installed in impurity data processing unit 13 and automatically forms inspection result report, inspection result report forms intelligence Can, quickly, whole process is launched in funnel 2 in addition to sample survey is manually placed in the sample without human intervention, operation, Control is simple, conveniently, and when the wind generated in treatment process is discharged the casing 1, filtration treatment has been carried out, examined Journey is pollution-free.
The embodiment of the present invention heavy collector includes the heavy collecting box that setting is connected to the inner cylinder of the rotary screen 3 14,14 bottom of heavy collecting box is equipped with impurity metering device 15, and the impurity metering device 15 is connected to the impurity Data processing equipment 13;The grain collecting device includes the grain collecting case 16 that setting is connected to the outer cylinder of the rotary screen 3, institute It states 16 bottom of grain collecting case and grain metering device 17 is installed, the grain metering device 17 is connected at the impurity data Manage device 13.The impurity metering device 15, the structures such as including gage probe of grain metering device 17, specific structure It is content known to those of ordinary skill in the art with the course of work, is not described in detail herein.
The impurity data processing unit 13 includes that microprocessor, display screen, hard disk, memory, system bus and communication connect Mouthful, the communication interface includes the wireless communication interface based on GPRS, EDGE, WLAN, Wi-Fi, 3G and 4G technology.Pass through setting The wireless transmission of data may be implemented in the communication interface, in order to be used in combination with other detection devices, completes more fully Inspection result report.
Lightweight separator described in the present embodiment, the lightweight collection device, the rotary screen 3, the heavy are collected Device and the grain collecting device are packaged in respectively in the casing 1, are made entire instrument external structure rule, are readily transported and pacify It sets.The lightweight separator and 3 signal of the rotary screen are connected to the impurity data processing unit 13, realize by described Impurity data processing unit 13 is to the start-up and shut-down control of above structure, therefore the display screen can be set to touch screen, touches control System is more convenient, and the impurity data processing unit 13 is flush-mounted in the surface of the casing 1, convenient for display checkout procedure and result.
The grain impurity Smart Verify instrument is unattended in grain foreign impurity matters test process, and grain samples are placed in the sample Launch even drop down after funnel 2, the lightweight separator by the grain of whereabouts light impurity and dust be sent into the lightweight and receive Acquisition means, heavy seeds and grain are separated by the rotary screen 3, and wherein grain is collected by the grain collecting device, various miscellaneous Matter is collected in the heavy collector, and data are transmitted to the impurity data processing unit automatically after automatic weighing respectively 13, then by the impurity data processing unit 13, it is sent to the data input device, in order to pass through the data input Complete inspection report is generated after device processing.
As shown in Figure 4 and Figure 5, the grain unsound grain Smart Verify instrument includes shell 18, is set through the shell 18 There is grain to launch funnel 19, the discharge outlet that the grain launches funnel 19 undertakes grain elutriating apparatus, the grain gradation The lower section of device grain output end is equipped with and connects grain device.The grain elutriating apparatus is used for detection position of the tested grain inside is defeated It send, and during conveying, sample grain is subjected to gradation processing, prevent grain accumulation conveying.After detection, by sample Savoring grain is complete qualified grain, broken kernel and the grain that mildews, and classification is placed in described connect in grain device automatically.
As shown in Fig. 5, Fig. 6 and Fig. 7, the grain elutriating apparatus includes at least two conveying rollers 20 being oppositely arranged, In a conveying roller 20 be sequentially connected with feeder motor 21, conveyer belt 22, the conveyer belt are equipped between the conveying roller 20 22 surface layout has several columns gradation to convey groove 23, right in each gradation conveying groove 23 when carrying out grain detection It should be equipped with a grain, realize the gradation of sample grain and sample grain is delivered to detection position.Pass through the defeated of above structure Band 22 is sent, sample grain is in simple grain state in one line during transportation, avoids and is overlapped, abuts between grain etc. now Pictograph at detection shielding surface, help to improve the accuracy of detection and comprehensive.
The discharge end of the conveyer belt 22 is equipped with gradation guide housing.The gradation guide housing includes the guide housing of tubular structure Ontology 24, the charging end shield of the guiding cover body 24 are buckled in the discharge end of the conveyer belt 22 and are equipped with and the conveyer belt 22 The arc-shaped cover button recess 25 of end cooperation, is disposed with several gradation partitions 26 disposed in parallel, phase in the guiding cover body 24 Between the adjacent two gradation partitions 26, gradation partition 26 described in two sides and it is respectively formed between 24 inner wall of guiding cover body Gradation directed cavity 27, the gradation directed cavity 27 are arranged in a one-to-one correspondence with each column gradation conveying groove 23.Grain quilt When transport to the end of the conveyer belt 22, since the conveyer belt 22 goes out to turn now to, grain is under the influence of centrifugal force It is flung outward and penetrates, after being provided with the gradation guide housing, the outer throwing of grain can be formed and be stopped, it is made to collide described point After grain directed cavity 27, along the downwardly vertical conveying of the gradation directed cavity 27, the running track of grain is changed.In reality In use process, it is equipped with grain detection device in the lower section of the gradation guide housing, makes grain in the process of freely falling body Middle tested equipment detects and classifies automatically.
In the present embodiment, the lower end that the grain launches funnel 19 is arranged close to the conveyer belt 22 and also serves as described defeated Send the grain gradation scraper plate of band 22.In the operational process of the conveyer belt 22, the grain launches the sample grain in funnel 19 Food is dropped down onto automatically in the gradation conveying groove 23, with the traveling of the conveyer belt 22, launches 19 side of funnel in the grain Under the cooperation of wall, scrape grain accurately to gradation conveying groove 23, it is extra on the conveyer belt 22 Grain is still within the grain and launches in funnel 19 in the case where the grain launches 19 side wall scratch of funnel effect, will not It is taken out of together by the conveyer belt 22, to guarantee the gradation of the conveyer belt 22.
The grain device that connects includes connecing tanker 28, described to connect opposite installation in tanker 28 there are two grain classified partition 29, institutes Grain classified partition 29 is stated lower than the tank wall setting for connecing tanker 28, the grain classified partition 29 and the tanker 28 that connects What tank wall surrounded, which connect the intracavitary correspondence of grain, is equipped with weighing device 30.It is described to connect in tanker 28 through 29 shape of grain classified partition Grain chamber is connect at there are three described, is located in the middle the grain chamber that connects for accepting the grain of complete qualification, side is in addition Grain chamber is connect described in two, one of them is for accepting broken kernel, another is for accepting the grain that mildews.The weighing device 30 includes The structures such as weight sensor are content known to those of ordinary skill in the art, are not described in detail herein.
The grain output end of the grain elutriating apparatus and described connect have been sequentially arranged lighting device, figure from up to down between grain device As acquisition device and grain unsound grain blowing out device, the weighing device 30, the lighting device, described image acquisition device Grain unsound grain data processing equipment 31 is respectively connected to the grain unsound grain blowing out device.The grain gradation dress It sets, described connect grain device, the lighting device, described image acquisition device, the grain unsound grain blowing out device and the grain Food unsound grain data processing equipment 31 is packaged in the shell 18, keeps this detector external structure regular, convenient for placement. The grain unsound grain data processing equipment 31 is flush-mounted in the surface of the shell 18, convenient for checking detection information.
Wherein, the lighting device includes headlamp 32, at least in each column grain grain of the gradation guide housing discharge end Running face side is equipped with the headlamp 32.The headlamp 32 is used to improve the brightness in the shell 18, in order to described Image collecting device carries out Image Acquisition.The headlamp 32 can be set according to space size in the shell 18, appropriate adjustment Set quantity.Described image acquisition device includes camera 33, at least in each column grain grain row of the gradation guide housing discharge end The camera 33 is equipped with into the front side in face and rear side.The camera 33 is used for the front surface to the grain grain column of freely falling body Image Acquisition is carried out with rear surface, and carrying out in the image transmitting of acquisition to the grain unsound grain data processing equipment 31 Processing, to form corresponding control signal according to processing result.The setting position of the camera 33 and setting quantity not by The greater number of camera 33 can be set according to actually detected needs in the present embodiment and limitation shown in the drawings, to protect Card acquires the image of grain comprehensively.
The grain unsound grain data processing equipment 31 includes microprocessor, display screen, hard disk, memory, system bus And communication interface, the communication interface include the wireless communication interface based on GPRS, EDGE, WLAN, Wi-Fi, 3G and 4G technology. By the way that the communication interface is arranged, the wireless transmission of data may be implemented, in order to be used in combination with other detection devices, complete More fully inspection result report.The display screen is for showing detection information, flush-mounted in the surface of the shell 18.
The grain unsound grain blowing out device includes high pressure blower 34, and the outlet air end of the high pressure blower 34 is parallel with two Air supply tube 35 is organized, is respectively corresponded on air supply tube 35 described in each group and air-supply solenoid valve 36 is installed, the air-supply solenoid valve 36 is distinguished It connect with the grain unsound grain data processing equipment 31, is blown wherein being connected separately with broken kernel on air supply tube 35 described in one group Mouth 37 out, are connected separately with the grain blowout mouth 38 that mildews on air supply tube 35 described in another group, each broken kernel blowout mouth 37 and each The grain blowout mouth 38 that mildews is arranged in a one-to-one correspondence with each column grain grain that the conveyer belt 22 conveys, and the broken kernel is blown out Mouth 37 and the grain blowout mouth 38 that mildews are arranged up and down in the casing.
The photographic intelligence of complete qualified grain, grain are stored in the grain unsound grain data processing equipment 31 Particle is eaten by after 22 gradation of conveyer belt, in free falling body state straight down under the cooperation of the gradation guide housing, When grain runs the camera site by the camera 33, the camera 33 of front-rear position setting is to grain The front and back of grain carries out image information collecting, and acquired image information is sent to the grain unsound grain data Processing unit 31 is compared with the photographic intelligence of the complete qualified grain of its storage inside, and carries out to grain Perfect kernel, broken kernel and burl fruit of mildewing are determined.In the same row's particle fallen together, it is determined as perfect kernel, particle It is intracavitary that the whole grain of freely falling body to lower section connects grain;When row's particle comparison has broken kernel, the not perfect grain number of grain The air-supply solenoid valve 36 starting on the air supply tube 35 of the broken kernel column is controlled according to processing unit 31, works as broken kernel When at operation to the corresponding broken kernel blowout mouth 37, blown off using broken kernel blowout mouth 37 to lower section breakage It is intracavitary that grain connects grain;When row's particle comparison is mildewed, the grain unsound grain data processing equipment 31 controls the breakage The air-supply solenoid valve 36 starting on the air supply tube 35 of grain column, when broken kernel is run to the corresponding grain that mildews When blowing out at mouth 38, is blown off using the grain blowout mouth 38 that mildews to lower section and mildew that connect grain intracavitary for grain.
When according to 33 image acquisition time of camera, grain unsound grain 31 signal processing of data processing equipment Between and control signal issue, broken kernel blowout mouth 37 and the grain blowout mouth 38 that mildews finally have been determined by test of many times Installation site, can under the control of the grain unsound grain data processing equipment 31, blow out mouth work when, accordingly Particle just freely falling body to the corresponding position of blowout mouth, it is ensured that unsound grain is blown out.It, can be by institute for the ease of control State the gradation conveying groove 23 of each column on conveyer belt 22, each air-supply solenoid valve 36 carries out coded treatment, and is stored in In the grain unsound grain data processing equipment 31, in order to which the grain unsound grain data processing equipment 31 generates control Order accurately controls each broken kernel blowout mouth 37 and the blowing action for mildewing grain blowout mouth 38.
The grain unsound grain Smart Verify instrument is unattended in checkout procedure, and tested grain is placed in the grain and is thrown Even drop down is had centainly between guarantee grain by grain elutriating apparatus progress automatic gradation after putting funnel 19 Interval, is not in contact with each other, in grain dropping process, described image acquisition device takes pictures to grain surface, and conveys In to the grain unsound grain data processing equipment 31, broken kernel is judged by it and the grain that mildews, and drives the corresponding grain Food unsound grain blowing out device blows out unqualified grain, and that realizes unsound grain selects separation automatically, connects grain eventually by described Device weighs and sends data to the grain unsound grain data processing equipment 31, by the grain unsound grain data processing Device 31 transfers data in the data input device.
The specific detection method of the present embodiment, comprising the following steps:
Step 1: the grain samples in inspection are taken from foodstuff transportation vehicle, the typing in the data input device Sample grain is encoded, transports the information of vehicles of this batch of grain and transport this batch of grain vehicle by the sample grain information Driver information etc., for data storage, makes the inspection being subsequently generated before starting to detect in data input device described in first typing It is corresponding with grain batch is examined to test report, is used in order to which the later period inquires.
Step 2: dividing model machine to carry out sample mixing to grain samples using the sample mixing, after sample mixing, the sample mixing divides model machine One output end exports in test sample to the grain impurity Smart Verify instrument, carries out impurity and separates with grain, the sample mixing point Another output end of model machine exports the retrospect sample, and the retrospect sample is stored in retrospect library, carry out sample storage in case of Inquiry uses.
It is entered in the casing 1 Step 4: the test sample launches funnel 2 by the sample, and from the sample The lower end for launching funnel 2 is exported to the lightweight separator, and the light-duty impurity adulterated in the test sample is separated simultaneously It is delivered in the heavy collector by the lightweight separator.
The grain and heavy impurity separated enter in the rotary screen 3, make by the screening of the rotary screen 3 With grain enters in the grain collecting device, the weight of the grain collecting device automatic measurement grain, and is delivered to described miscellaneous In matter data processing equipment 13;Heavy impurity enters in the heavy collector and is mixed to form poly-doped impurity with light-duty impurity, The weight of the heavy collector automatic measurement poly-doped impurity, and be delivered in the impurity data processing unit 13, it is described miscellaneous Matter data processing equipment 13 is delivered to after data processing data information in the data input device.Impurity and grain Specific separation process is discussed in detail in the structure description of the grain impurity Smart Verify instrument, and this will not be repeated here.
Step 5: taking the grain being collected into the grain collecting device of part, the moisture check meter and institute are successively utilized It states bulk density check meter and moisture and bulk density detection is carried out to sample grain, testing result is transmitted to the data input device automatically.
Step 6: prestoring complete grain picture in the grain unsound grain data processing equipment 31, and to grain Each column of food column all carry out corresponding coding, still have accordingly to the blowout component inside the grain unsound grain blowing out device Coding.
The grain being collected into the grain collecting device of part is taken to be transferred in the grain unsound grain Smart Verify instrument, Grain is launched in the decentralization to the grain elutriating apparatus of funnel 19 by the grain, and grain is divided into list by the grain elutriating apparatus The grain column of grain arrangement are conveyed, and grain is arranged and is converted to the free-falling of grain column in the vertical direction by horizontal feed State, during the free-falling of grain column, described image acquisition device arranges grain and carries out image taking, and by shooting figure It is and pre- in the grain unsound grain data processing equipment 31 as being delivered in the grain unsound grain data processing equipment 31 The complete grain picture deposited compares, and improves the comparing result of grain, broken kernel and the grain that mildews by comparing to obtain, when there is breakage A grain and when mildewing, according to the coding that it is correspondingly arranged in grain column, the grain unsound grain data processing equipment 31 is controlled The component of the grain unsound grain blowing out device of the corresponding coding of system starting, the broken kernel that will test and the grain that mildews are blown into institute State and connect in the corresponding cavity of grain device, perfect grain freely fall into it is described connect in the corresponding cavity of grain device, complete grain unsound grain Calibrating and screening, each cavity for connecing grain device weigh automatically and weighing data are sent to the data input device.
Step 7: the data input device is according to the impurity level data, moisture data, bulk density data, perfect received Grain number evidence, broken kernel data and the grain number evidence that mildews, automatically generate inspection result report, and according to inspection result report to grain It is fixed etc. that food carries out, and checkout procedure terminates.
The utility model completes vehicle number, the driver identity information, sample of transportation vehicle on data input device The registration of the information such as coding, and appropriate grain samples merging sample mixing is taken to divide model machine, retrospect sample and sample survey are separated after sample mixing, Retrospect sample delivery enters to trace library, and sample survey is delivered to grain impurity Smart Verify instrument, carries out impurity and grain separates and divides Also known as weight, the grain a part separated carry out moisture and bulk density detection, another portion by moisture check meter, bulk density check meter Divide the screening for being delivered to grain unsound grain Smart Verify instrument progress perfect kernel, broken kernel and the grain that mildews and weighs respectively, each time Weighing data and moisture and bulk density data are delivered to data input device, finally automatically generate inspection knot by data input device Fruit report, inspection quality, efficiency have a very significant increase, and operate, control simplicity, quick, intelligent, whole process nobody To intervene, the influence of human factor is avoided, inspection result is fair, just, waits surely for grain, fixing a price for providing accurately refers to Data.
The advantages of basic principles and main features and the utility model of the utility model have been shown and described above.Current row The technical staff of industry is described in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments Only illustrate the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model, the utility model is also It will have various changes and improvements, these various changes and improvements fall within the scope of the claimed invention.The utility model Claimed range is defined by the appending claims and its equivalent thereof.

Claims (9)

1. the surely equal checking systems of grain quality intelligence, it is characterised in that: including tested grain is carried out pretreated sample mixing point Model machine, the sample mixing divide one output end of model machine to undertake grain impurity Smart Verify instrument, and the sample mixing divides another output of model machine End output retrospect sample, is connected with moisture check meter, bulk density check meter and grain in turn with the grain impurity Smart Verify instrument Unsound grain Smart Verify instrument further includes the data input device for typing sample grain information, the grain impurity intelligence Check meter, the moisture check meter, the bulk density check meter and the grain unsound grain Smart Verify instrument are respectively connected to institute State data input device.
2. the surely equal checking systems of grain quality intelligence as described in claim 1, it is characterised in that: the grain impurity intelligence Check meter includes casing, is equipped with sample through the casing and launches funnel, the sample is launched and undertakes lightweight below funnel Separator, the casing is interior to be equipped with the lightweight collection device being connected to the lightweight separator, the lightweight separator It is also communicated with the rotary screen for separating heavy and grain, is equipped with heavy collector and grain collecting side by side below the rotary screen Device, the lightweight collection device are connected to the heavy collector, further include the impurity data processing being installed on the casing Device, the heavy collector and the grain collecting device are respectively connected to the impurity data processing unit, the impurity number The data input device is connected to according to processing unit signal.
3. the surely equal checking systems of grain quality intelligence as claimed in claim 2, it is characterised in that: the lightweight separator Test sample is launched into the sample delivery that funnel imports in the rotary screen by the sample including what is be arranged in the casing Pipe, the sample delivery pipe collide dispersion plate close to the sample that one end that the sample launches funnel is equipped with arcuate structure, run through The sample delivery pipe is equipped with lightweight discharge pipe, is equipped in the casing and separates wind with the lightweight of lightweight discharge pipe connection Machine;
The lightweight collection device includes the lightweight collection channel being connected to the sample delivery pipe being arranged in the casing, Lightweight collection channel lower end is connected to the heavy collector by lightweight collecting pipe, is equipped in the lightweight collecting pipe Wind deflector is formed with lightweight via hole between the wind deflector lower end and the lightweight collecting pipe;The lightweight collection channel is corresponding The chassis sidewall at least one air exhausting device is installed.
4. the surely equal checking systems of grain quality intelligence as claimed in claim 2, it is characterised in that: the heavy collector packet The heavy collecting box that setting is connected to the inner cylinder of the rotary screen is included, heavy collecting box bottom is equipped with impurity metering dress It sets, the impurity metering device is connected to the impurity data processing unit;
The grain collecting device includes the grain collecting case that setting is connected to the outer cylinder of the rotary screen, the grain collecting bottom Portion is equipped with grain metering device, and the grain metering device is connected to the impurity data processing unit.
5. the surely equal checking systems of grain quality intelligence as claimed in claim 2, it is characterised in that: the grain unsound grain Smart Verify instrument includes shell, is equipped with grain through the shell and launches funnel, the discharge outlet that the grain launches funnel is held It is connected to grain elutriating apparatus, the lower section of the grain elutriating apparatus grain output end, which is equipped with, connects grain device, and the grain elutriating apparatus goes out Grain end and described connect have been sequentially arranged lighting device, image collecting device and the blowout of grain unsound grain from up to down between grain device Device, the lighting device, described image acquisition device and the grain unsound grain blowing out device are respectively connected to grain not Grain data processing equipment is improved, the grain unsound grain data processing equipment signal is connected to the data input device.
6. the surely equal checking systems of grain quality intelligence as claimed in claim 5, it is characterised in that: the grain elutriating apparatus The conveying roller being oppositely arranged including at least two, wherein a conveying roller is sequentially connected with feeder motor, the conveying roller it Between be equipped with conveyer belt, the surface layout of the conveyer belt has several columns gradation to convey groove, and the discharge end of the conveyer belt is equipped with Gradation guide housing.
7. the surely equal checking systems of grain quality intelligence as claimed in claim 6, it is characterised in that: the gradation guide housing packet Include the guiding cover body of tubular structure, the charging end shield of the guiding cover body be buckled in the discharge end of the conveyer belt and equipped with The arc-shaped cover button recess of conveyer belt end cooperation, be disposed in the guiding cover body several gradation disposed in parallel every Plate between the adjacent two gradation partition, gradation partition described in two sides and is respectively formed between the guide housing inner body wall Gradation directed cavity, the gradation directed cavity are arranged in a one-to-one correspondence with each column gradation conveying groove.
8. the surely equal checking systems of grain quality intelligence as claimed in claim 6, it is characterised in that: the lighting device includes Headlamp is at least equipped with the headlamp in each column grain grain running face side of the gradation guide housing discharge end;
Described image acquisition device includes camera, at least in each column grain grain running face of the gradation guide housing discharge end Front side and rear side are equipped with the camera;
The grain unsound grain blowing out device includes high pressure blower, and the outlet air end of the high pressure blower is parallel with two groups of air-supplies It manages, is respectively corresponded on air supply tube described in each group and air-supply solenoid valve is installed, the air-supply solenoid valve is endless with the grain respectively Kind grain data processing equipment connection is sent described in another group wherein being connected separately with broken kernel blowout mouth on air supply tube described in one group The grain blowout mouth that mildews, each broken kernel blowout mouth and each mildew grain blowout mouth and the conveying are connected separately on air hose Each column grain grain with conveying is arranged in a one-to-one correspondence;
The grain device that connects includes connecing tanker, described to connect grain classified partition, the grain classification there are two opposite installations in tanker For partition lower than the tank wall setting for connecing tanker, it is intracavitary that the grain classified partition and the tank wall for connecing tanker surrounded connects grain Correspondence is equipped with weighing device, and the weighing device signal is connected to the grain unsound grain data processing equipment.
9. the surely equal checking systems of grain quality intelligence as claimed in claim 5, it is characterised in that: the sample grain information The driver information for being encoded including sample grain, transporting the information of vehicles of this batch of grain and transporting this batch of grain vehicle;
The impurity data processing unit, the grain unsound grain data processing equipment, the data input device wrap respectively Include microprocessor, display screen, hard disk, memory, system bus and communication interface, the communication interface include based on GPRS, EDGE, The wireless communication interface of WLAN, Wi-Fi, 3G and 4G technology.
CN201920019193.3U 2019-01-07 2019-01-07 The surely equal checking systems of grain quality intelligence Active CN209452323U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109530267A (en) * 2019-01-07 2019-03-29 山东泓盛智能科技有限公司 The surely equal checking systems of grain quality intelligence and its method of inspection
CN111929052A (en) * 2020-10-09 2020-11-13 江西业力医疗器械有限公司 Self-transportation detection platform based on slide block detection
CN113945494A (en) * 2021-10-18 2022-01-18 武汉顶力康自动化有限公司 Visual pellet granularity distribution and granularity diameter detector
CN115201429A (en) * 2022-09-15 2022-10-18 安徽高哲信息技术有限公司 Digital quality inspection platform
CN117589633A (en) * 2024-01-19 2024-02-23 中储粮成都储藏研究院有限公司 Grain impurity detection device and method

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109530267A (en) * 2019-01-07 2019-03-29 山东泓盛智能科技有限公司 The surely equal checking systems of grain quality intelligence and its method of inspection
CN109530267B (en) * 2019-01-07 2023-08-11 山东泓盛智能科技有限公司 Intelligent grain quality grading inspection system and inspection method thereof
CN111929052A (en) * 2020-10-09 2020-11-13 江西业力医疗器械有限公司 Self-transportation detection platform based on slide block detection
CN113945494A (en) * 2021-10-18 2022-01-18 武汉顶力康自动化有限公司 Visual pellet granularity distribution and granularity diameter detector
CN113945494B (en) * 2021-10-18 2022-07-26 武汉顶力康自动化有限公司 Visual pellet granularity distribution and granularity diameter detector
CN115201429A (en) * 2022-09-15 2022-10-18 安徽高哲信息技术有限公司 Digital quality inspection platform
CN117589633A (en) * 2024-01-19 2024-02-23 中储粮成都储藏研究院有限公司 Grain impurity detection device and method
CN117589633B (en) * 2024-01-19 2024-04-16 中储粮成都储藏研究院有限公司 Grain impurity detection device and method

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