A kind of cladding machine equipment
Technical field
The utility model relates to a kind of cladding machine equipments, belong to field of material processing.
Background technique
At present using the equipment of planetary agitator arm in industry, when planet carrier rotates, three agitating shafts in case are driven
While around charging basket revolution, agitating shaft high speed rotation reaches dispersion and mixing to make material be sheared, kneading effect
Purpose, wall knife is scraped on planet carrier and is rotated with planet carrier, constantly wipe bucket wall, make barrel wall without be detained expect.It is existing to set
Standby very poor for different material claddings, cladding success rate is lower than 30%.
As brand-new material continues to introduce new, this just has new requirement to equipment, the equipment be exactly be different materials
Between coat and design (functional requirement for adhering to another material granule on a kind of material granule), this requires equipment to have
The functions such as broken, fusion, shearing, wherein the design of blade is most important, such equipment only has Japan that can manufacture at present.Therefore
It is necessary to design a kind of cladding machine equipment to reach higher cladding requirement, break foreign technology monopolization.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of cladding machine equipments, improve different materials and coat successfully
Rate.
In order to solve the above technical problems, the technical scheme adopted by the utility model is:
A kind of cladding machine equipment, it is characterised in that: include shell, high speed electric motor with armature, agitating shaft and stirring blade group, shell
Body is closed shell, and agitating shaft is arranged vertically in shell and agitating shaft upper end is pierced by shell upper side and and shell
Body rotation setting, agitating shaft upper end, which connect to be driven by high speed electric motor with armature with high speed electric motor with armature, to rotate, and high speed electric motor with armature is solid
Fixed to be arranged on the upside of shell, stirring blade group includes fusion set of blades, shear-blade group, broken set of blades and anti-accumulation blade
Group, fusion set of blades are arranged on agitating shaft and are located on the upside of shell, and shear-blade group is fixed below fusion set of blades
On agitating shaft, it is crushed large stretch of group and is arranged in shear-blade group, anti-accumulation set of blades is arranged on agitating shaft and is located under shell
Side.
Further, the high speed electric motor with armature is driven by Ai Mosheng servo-driver, revolving speed 15000-
20000r/min。
Further, the agitating shaft upper end and shell are rotated by bearing is arranged.
Further, the bearing uses active magnetic suspension bearing.
Further, the fusion set of blades include cross blade, annular blade, curved bracket and diagonal support, ten
Font blade is horizontally disposed, and through-hole is opened up among cross blade and is set on agitating shaft and the fixed company of agitating shaft
It connecing, cross deep four ends of blade tilt obliquely upward and end portion width becomes narrow gradually from the inside to the outside,
Annular blade is the ring segment of flat structure and annular blade is fixed on the upside of cross blade, annular blade and cross knife
Piece coaxial arrangement, one group of blade top being oppositely arranged that two curved brackets are upside down in cross blade, curved bracket one end
It is fixed on cross blade center, diagonal support is inclined at cross blade and tilts above end, and diagonal support one end is solid
It is scheduled on curved bracket, the diagonal support other end is fixed on cross blade.
Further, the shear-blade group include two groups upside shear-blade groups and two groups downside shear-blade groups, two
Group upside shear-blade group is arranged along a radial direction of stirring shaft cross section in agitating shaft two sides, two groups of downside shear-blades
Group is arranged under shear-blade group and two groups on the upside of agitating shaft two sides and two groups along a radial direction of stirring shaft cross section
Side shear-blade group is located on same vertical plane, and upside shear-blade group includes upside horizontal axis and upside shear-blade, upper cross
Axis is horizontally disposed and upside horizontal axis one end is fixed on agitating shaft side, and it is another that upside shear-blade is fixed on upside horizontal axis
One end end and upside shear-blade favour upside horizontal axis setting, and upside shear-blade upper end tilts and two groups outward
Angle c is 65 ° between the shear-blade of upside, and downside shear-blade group includes downside horizontal axis and downside shear-blade, downside horizontal axis
Horizontally disposed and downside horizontal axis one end is fixed on agitating shaft side, and it is another that downside shear-blade is fixed on downside horizontal axis
End end and downside shear-blade favour downside horizontal axis setting, and downside shear-blade upper end tilts outward and under two groups
Angle c is 65 ° between the shear-blade of side, and vertical spacing f is 350mm, upside between upside horizontal axis axis and downside horizontal axis axis
The length i on the outside inclined side edge of shear-blade and downside angled blade be 180mm, upside horizontal axis axis with merge under set of blades
Spacing e is 150mm between side.
Further, the downside shear-blade is located at upside shear-blade inclined side along the outside of extended line.
Further, the broken set of blades includes two diamond shaped inserts, and two diamond shaped inserts are separately fixed on two
On the horizontal axis of side and diamond shaped insert inner sidewall and agitating shaft axis spacing d are 180mm, and two diamond shaped inserts favour vertical side
It is tilted to the upper end of setting and two diamond shaped inserts along the clockwise direction of agitating shaft.
Further, the anti-accumulation set of blades include two groups of anti-accumulation blades in upside, the anti-accumulation blade in two groups of centres and
Two groups of anti-accumulation blades in downside, the anti-accumulation blade in two groups of upsides, the anti-accumulation blade in two groups of centres and two groups of anti-accumulation blades in downside
Respectively along the radial direction setting of stirring shaft cross section on the upside of the agitating shaft two sides and two groups anti-accumulation blade, in two groups
Between it is anti-accumulation blade and two groups downside it is anti-accumulation blade central point be located in same vertical plane;The anti-accumulation blade in upside includes upper
The anti-accumulation blade of side fixing axle, upside diamond shape and incline upward blade, upside fixing axle is horizontally disposed with and upside fixing axle one
End is fixed on the outside of agitating shaft, and diamond shape anti-accumulation blade in upside is fixed on the upside fixing axle other end and favours vertical direction
The anti-accumulation blade upper end of upside diamond shape of setting, the anti-accumulation blade in two groups of upsides is tilted along agitating shaft clockwise, upside
Angled blade is fixed on upside fixing axle other end end and is located on the outside of the anti-accumulation blade of upside diamond shape, and incline upward blade inclines
Tiltedly it is arranged in vertical direction and the incline upward blade upper end of the anti-accumulation blade in two groups of upsides is along agitating shaft counter clockwise direction
Inclination, the anti-accumulation blade of upside diamond shape and the oblique blade of upper lateral incision are equal with vertical direction tilt angle;Intermediate anti-accumulation blade packet
Containing central fixed shaft and intermediate, inclined blade, central fixed shaft is horizontally disposed and central fixed shaft one end is fixed on outside agitating shaft
Side, intermediate, inclined blade is fixed on the central fixed shaft other end and intermediate, inclined blade tilt is arranged in vertical direction, and two groups
The intermediate, inclined blade upper end edge agitating shaft of intermediate anti-accumulation blade counterclockwise tilts;The anti-accumulation blade in downside includes downside
Angled blade, downside angled blade are fixed on agitating shaft lower end side and favour vertical direction setting, two groups of anti-heaps in downside
The upper end of the downside angled blade of product blade is counterclockwise tilted along agitating shaft.
Further, the upside fixing axle axis and central fixed shaft axis spacing g are 360mm, central fixed shaft axis
Line and downside angled blade central point spacing h are 180mm, and incline upward blade, intermediate, inclined blade and downside angled blade incline
Rake angle is equal, and downside angled blade lower end is extended on the downside of agitating shaft lower end, the lower end and stirring of downside angled blade
Axis upper end end spacing b is 1800mm.
The utility model compared with prior art, has the following advantages that and effect: the utility model passes through high speed armature electricity
Machine carries out high-speed driving, and by unique blade design, makes have shearing force, impact force between different particles, can effectively keep away
Exempt from the generation in dead zone, covered effect reaches 83% or more, improve different materials cladding success rate, improve product yield and
Efficiency.
Detailed description of the invention
Fig. 1 is a kind of schematic diagram of cladding machine equipment of the utility model.
Fig. 2 is a kind of schematic diagram of the stirring blade group of cladding machine equipment of the utility model.
Fig. 3 is the sizing schematic diagram of the stirring blade group of the utility model.
Specific embodiment
Below by embodiment, the utility model is described in further detail, and following embodiment is to the utility model
Explanation and the utility model is not limited to following embodiment.
As shown in Figure 1, Figure 2 and Figure 3, a kind of cladding machine equipment of the utility model includes shell 1, high speed electric motor with armature
2, agitating shaft 3 and stirring blade group, shell 1 are closed shell, and agitating shaft 3 is arranged vertically in shell 1 and stirs
3 upper end of axis, which is pierced by 1 upper side of shell and rotates with shell 1, to be arranged, and 3 upper end of agitating shaft is connect with high speed electric motor with armature 2 by height
The fast driving of electric motor with armature 2 rotation, high speed electric motor with armature 2 are fixed at 1 upside of shell, and stirring blade group includes fusion blade
Group, shear-blade group, broken set of blades and anti-accumulation set of blades, fusion set of blades are arranged on agitating shaft and are located at shell 1
Upside, shear-blade group are fixed on the agitating shaft below fusion set of blades, are crushed large stretch of group and are arranged in shear-blade group, prevent
Set of blades is accumulated to be arranged on agitating shaft and be located on the downside of shell.
High speed electric motor with armature 2 is driven by Ai Mosheng servo-driver, revolving speed 15000-20000r/min.Stirring
3 upper end of axis and shell 1 are rotated by bearing to be arranged.Bearing uses active magnetic suspension bearing.
Merging set of blades includes cross blade 4, annular blade 5, curved bracket 6 and diagonal support 7, cross blade 4
It is horizontally disposed, through-hole is opened up among cross blade 4 and is set on agitating shaft 3 is fixedly connected with agitating shaft 3, ten
4 deep four ends of font blade tilt obliquely upward and end portion width becomes narrow gradually from the inside to the outside, annular
Blade 5 is the ring segment of flat structure and annular blade 5 is fixed on cross 4 upside of blade, annular blade 5 and cross knife
Piece 4 is coaxially disposed, above one group of blade being oppositely arranged that two curved brackets 6 are upside down in cross blade 4, curved bracket 6
One end is fixed on cross 4 center of blade, and diagonal support 7 is inclined at cross blade 4 and tilts above end, diagonal support
7 one end are fixed on curved bracket 6, and 7 other end of diagonal support is fixed on cross blade 4.
Shear-blade group includes two groups of upside shear-blade groups and two groups of downside shear-blade groups, two groups of upside shear-blades
A radial direction of the group along 3 cross section of agitating shaft is arranged in 3 two sides of agitating shaft, and two groups of downside shear-blade groups are along agitating shaft 3
The radial direction setting of cross section shear-blade on the downside of shear-blade group and two groups on the upside of 3 two sides of agitating shaft and two groups
Group is located on same vertical plane, and upside shear-blade group includes upside horizontal axis 8 and upside shear-blade 9, and upside horizontal axis 8 is along level
Direction setting and 8 one end of upside horizontal axis are fixed on 3 side of agitating shaft, and upside shear-blade 9 is fixed on upside 8 other end of horizontal axis
End and upside shear-blade 9 favour upside horizontal axis 8 and are arranged, and shear-blade 9 upper end in upside tilts and two groups outward
Angle c is 65 ° between upside shear-blade 9, and downside shear-blade group includes downside horizontal axis 10 and downside shear-blade 11, downside
Horizontal axis 10 is horizontally disposed and horizontal axis 10 one end in downside is fixed on 3 side of agitating shaft, and downside shear-blade 11 is fixed on
10 other end end of downside horizontal axis and downside shear-blade 11 favour downside horizontal axis 10 and are arranged, 11 upper end of downside shear-blade
Angle c is 65 ° between inclination outward and two groups of downside shear-blades 11,8 axis of upside horizontal axis and 10 axis of downside horizontal axis
Between vertical spacing f be 350mm, the length i on the outside inclined side edge of upside shear-blade 9 and downside angled blade 11 is
180mm, 8 axis of upside horizontal axis are 150mm with spacing e between set of blades downside is merged.Downside shear-blade 11 is located at upside
9 inclined side of shear-blade is along the outside of extended line.
Broken set of blades includes two diamond shaped inserts 12, and two diamond shaped inserts 12 are separately fixed on two upside horizontal axis 8
And 12 inner sidewall of diamond shaped insert and 3 axis spacing d of agitating shaft are 180mm, and two diamond shaped inserts 12 favour vertical direction
It is arranged and the upper end of two diamond shaped inserts 12 is tilted along the clockwise direction of agitating shaft 3.
Anti- accumulation set of blades includes the anti-accumulation blade in two groups of upsides, the anti-accumulation blade in two groups of centres and two groups of anti-accumulations in downside
Blade, the anti-accumulation blade in two groups of upsides, the anti-accumulation blade in two groups of centres and two groups of anti-accumulation blades in downside are horizontal along agitating shaft 3 respectively
One radial direction setting in section anti-accumulation blade, anti-accumulation blade among two groups on the upside of 3 two sides of agitating shaft and two groups
It is located in same vertical plane with the central point of the anti-accumulation blade in two groups of downsides;The anti-accumulation blade in upside include upside fixing axle 13,
The anti-accumulation blade 14 of upside diamond shape and incline upward blade 15, upside fixing axle 13 is horizontally disposed with and 13 one end of upside fixing axle
It is fixed on 3 outside of agitating shaft, diamond shape anti-accumulation blade 14 in upside is fixed on upside 13 other end of fixing axle and favours vertically
Incline along 3 clockwise direction of agitating shaft anti-14 upper end of accumulation blade of upside diamond shape of direction setting, the anti-accumulation blade in two groups of upsides
Tiltedly, incline upward blade 15 is fixed on upside 13 other end end of fixing axle and is located at anti-14 outside of accumulation blade of upside diamond shape,
15 upper end of incline upward blade that incline upward blade 15 favours the anti-accumulation blade of vertical direction setting and two groups of upsides is equal
It is counterclockwise tilted along agitating shaft 3, the anti-accumulation blade 14 of upside diamond shape and the oblique blade 15 of upper lateral incision and vertical direction inclination angle
It spends equal;Intermediate anti-accumulation blade includes central fixed shaft 16 and intermediate, inclined blade 17, and central fixed shaft 16 is horizontally disposed simultaneously
And 16 one end of central fixed shaft is fixed on 3 outside of agitating shaft, intermediate, inclined blade 17 is fixed on 16 other end of central fixed shaft simultaneously
And intermediate, inclined blade 17 favours vertical direction setting, 17 upper end edge of intermediate, inclined blade of anti-accumulation blade stirs among two groups
Axis 3 is mixed counterclockwise to tilt;The anti-accumulation blade in downside includes downside angled blade 18, and downside angled blade 18 is fixed on stirring
3 lower end side of axis and favour vertical direction setting, two groups downside it is anti-accumulation blade downside angled blade 18 upper end it is equal
It is counterclockwise tilted along agitating shaft 3.
13 axis of upside fixing axle and 16 axis spacing g of central fixed shaft are 360mm, 16 axis of central fixed shaft and downside
18 central point spacing h of angled blade is 180mm, and incline upward blade 15, intermediate, inclined blade 17 and downside angled blade 18 incline
Rake angle is equal, and angled blade 18 lower end in downside is extended on the downside of 3 lower end of agitating shaft, the lower end of downside angled blade 18 with
3 upper end end spacing b of agitating shaft is 1800mm.
The utility model carries out high-speed driving by high speed electric motor with armature, and by unique blade design, makes different grains
There are shearing force, impact force between son, it is possible to prevente effectively from the generation in dead zone, covered effect reach 83% or more, improves different materials
Material cladding success rate, improves the yield and efficiency of product.
Above content is only illustrate to examples for clearly illustrating the present invention described in this specification.The utility model
Person of ordinary skill in the field can do various modifications or supplement to described specific embodiment or use similar side
Formula substitution, content without departing from the utility model specification or beyond the scope defined by this claim should all
Belong to the protection scope of the utility model.