CN209411648U - A fully rotating self-climbing simple hoisting device in a high-altitude closed environment - Google Patents
A fully rotating self-climbing simple hoisting device in a high-altitude closed environment Download PDFInfo
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Abstract
一种高空封闭环境下全旋转自爬升简易吊装装置,包括起重臂、外架、起升系统和爬升降落结构。爬升降落结构位于外架内部,包括爬升筒体、连接在爬升筒体外侧的爬升导轮以及对应连接在外架上的爬升导轨,其中爬升筒体通过回转装置与起重臂连接;起升系统包括钢丝绳、位于外架底部的卷扬机、位于卷扬机一侧的底部导向轮、位于底部导向轮正上方的上部导向轮以及位于起重臂前端的定滑轮。通过此爬升降落结构和起升系统的配合作业,本装置可实现狭小密闭空间内起重物竖直方向的提升,及起重臂水平方向360°旋转移动,适用于高空封闭空间的物品吊运卸落以及定点密集物品的接驳等。
A fully rotating self-climbing simple hoisting device in a high-altitude closed environment, including a boom, an outer frame, a hoisting system, and a climbing and descending structure. The climbing and falling structure is located inside the outer frame, including the climbing cylinder, the climbing guide wheels connected to the outside of the climbing cylinder and the corresponding climbing guide rails connected to the outer frame, wherein the climbing cylinder is connected to the boom through the slewing device; the lifting system includes The wire rope, the winch at the bottom of the outer frame, the bottom guide wheel on one side of the winch, the upper guide wheel directly above the bottom guide wheel, and the fixed pulley at the front end of the boom. Through the cooperative operation of this climbing and lowering structure and the lifting system, this device can realize the vertical lifting of the lifting object in the narrow and confined space, and the 360° horizontal rotation of the boom, which is suitable for lifting and transporting objects in the high-altitude closed space Unloading and connection of fixed-point dense objects, etc.
Description
技术领域technical field
本实用新型涉及建筑吊装领域,特别涉及一种高空封闭环境下全旋转自爬升简易吊装装置。The utility model relates to the field of building hoisting, in particular to a fully rotating self-climbing simple hoisting device in a high-altitude closed environment.
背景技术Background technique
随着建筑多功能、组合空间的需求增加,大跨度、超高层等复杂建筑结构样式发展迅猛。特别是近几年综合建筑项目增多,大跨度、超高层型建筑在有限空间内的结构层浇筑,连续、多层的高支模,各结构层内的模架拆除等作业,均对起重吊装装置提出了更高的施工要求。传统的吊装装置,如塔吊、汽车吊,需要一定的施工空间,且安装和使用成本较高;当建筑结构封闭后,由于空间狭小,塔吊、汽车将无法正常作业;在各结构层有多处后浇区域时,需预留塔吊、物品卸落孔洞等,同样存在结构安全及渗漏水隐患;再者,如人工搬运或者拔杆作业,其效率较低、影响施工进度,且易形成施工安全隐患。因此,急需提出一种针对高空狭小密闭空间内的吊装装置。With the increasing demand for multifunctional and combined spaces in buildings, complex architectural styles such as long-span and super high-rise buildings are developing rapidly. Especially in recent years, the number of comprehensive construction projects has increased. The pouring of structural layers of large-span and super high-rise buildings in a limited space, continuous and multi-layer high-support formwork, and the removal of formwork in each structural layer are all of great importance to lifting The hoisting device puts forward higher construction requirements. Traditional hoisting devices, such as tower cranes and car cranes, require a certain amount of construction space, and the installation and use costs are high; when the building structure is closed, due to the small space, tower cranes and cars will not be able to work normally; In the post-pouring area, it is necessary to reserve tower cranes, unloading holes for objects, etc., which also have hidden dangers of structural safety and water leakage; moreover, such as manual handling or pulling out poles, its efficiency is low, affecting the construction progress, and it is easy to cause construction problems. Security risks. Therefore, be badly in need of proposing a kind of hoisting device aiming at high altitude narrow and confined space.
实用新型内容Utility model content
本实用新型提供一种高空封闭环境下全旋转自爬升简易吊装装置,通过实现吊装装置沿爬升导轨竖直爬升降落、吊重状态360°全旋转、吊重物在起升高度范围内竖直起落等功能,用以解决在一定狭小封闭空间内的物品吊装问题。The utility model provides a simple hoisting device with full rotation and self-climbing in a high-altitude closed environment. By realizing the hoisting device vertically climbing and descending along the climbing guide rail, the hoisting state can fully rotate 360°, and the hoisting object can vertically rise and fall within the range of the hoisting height. And other functions to solve the problem of lifting items in a certain narrow closed space.
本实用新型所解决的技术问题采用以下技术方案来实现:The technical problem solved by the utility model adopts the following technical solutions to realize:
一种高空封闭环境下全旋转自爬升简易吊装装置,包括起重臂、外架和起升系统,还包括爬升降落结构,所述爬升降落结构通过回转装置与起重臂连接;所述爬升降落结构位于外架内部,包括爬升筒体、连接在爬升筒体外侧的爬升导轮以及对应连接在外架上的爬升导轨。A fully rotating self-climbing simple hoisting device in a high-altitude closed environment, including a boom, an outer frame and a hoisting system, and also includes a climbing and falling structure, and the climbing and falling structure is connected to the boom through a slewing device; the climbing and falling The structure is located inside the outer frame, including the climbing cylinder, the climbing guide wheels connected to the outside of the climbing cylinder and the corresponding climbing guide rails connected to the outer frame.
所述回转装置包括连接在爬升筒体顶部的回转台,竖向连接在回转台上的空心轴以及连接在空心轴顶端的锁紧螺母;所述空心轴穿设在起重臂上,外侧依次套接有起重臂内轴套(14)和轴承组。The slewing device includes a slewing platform connected to the top of the climbing cylinder, a hollow shaft vertically connected to the slewing platform and a lock nut connected to the top of the hollow shaft; A jib inner shaft sleeve (14) and a bearing group are sleeved.
所述轴承组包括至少两个调心滚子轴承和至少一个推力球轴承;其中调心滚子轴承对称设置在推力球轴承两侧;调心滚子轴承、推力球轴承与起重臂内轴套间隙配合或者过盈配合。The bearing set includes at least two self-aligning roller bearings and at least one thrust ball bearing; wherein the self-aligning roller bearings are arranged symmetrically on both sides of the thrust ball bearing; the self-aligning roller bearings, thrust ball bearings and the inner shaft of the boom Set clearance fit or interference fit.
所述外架是由一组外架单元在竖向上依次拼接而成的空间方形桁架结构;每个外架单元架体均匀设有至少四根爬升导轨,爬升导轨分段与外架焊接成整体,分段的长度与外架长度一致。The outer frame is a space square truss structure formed by splicing a group of outer frame units in sequence in the vertical direction; each outer frame unit is evenly equipped with at least four climbing guide rails, and the climbing guide rails are welded to the outer frame in sections , the length of the segment is consistent with the length of the outer frame.
所述爬升筒体为矩形筒或者圆柱筒,沿水平环向均匀间隔分布至少四组爬升导轮,每组沿竖向均匀设有至少三个爬升导轮;每组爬升导轮与爬升导轨对应连接。The climbing cylinder is a rectangular cylinder or a cylindrical cylinder, and at least four groups of climbing guide wheels are evenly spaced along the horizontal ring direction, and each group is equipped with at least three climbing guide wheels evenly along the vertical direction; each group of climbing guide wheels corresponds to the climbing guide rail connect.
所述起升系统包括钢丝绳、位于外架底部的卷扬机、位于卷扬机正前方的底部导向轮、位于底部导向轮正上方的上部导向轮以及位于起重臂前端的定滑轮,其中所述钢丝绳由卷扬机内出来、依次经过底部导向轮、爬升筒体和回转装置、上部导向轮、定滑轮与起重臂前端的吊钩连接。The hoisting system includes a wire rope, a hoist at the bottom of the outer frame, a bottom guide wheel directly in front of the hoist, an upper guide wheel directly above the bottom guide wheel, and a fixed pulley at the front end of the boom, wherein the wire rope is driven by the hoist It comes out from inside, and then passes through the bottom guide wheel, the climbing cylinder and the slewing device, the upper guide wheel, the fixed pulley and is connected with the hook at the front end of the boom.
所述底部导向轮、上部导向轮和定滑轮位于同一平面;所述卷扬机与底部导向轮设置在外架底部的平台上;所述上部导向轮通过导向轮架连接在起重臂的后端。The bottom guide wheel, the upper guide wheel and the fixed pulley are located on the same plane; the hoist and the bottom guide wheel are arranged on the platform at the bottom of the outer frame; the upper guide wheel is connected to the rear end of the boom through a guide wheel frame.
所述回转装置和爬升筒体上对应设置有穿过钢丝绳的贯通孔。The slewing device and the climbing cylinder are correspondingly provided with through holes passing through the wire rope.
与现有技术相比本实用新型具有以下特点和有益效果:Compared with the prior art, the utility model has the following characteristics and beneficial effects:
本实用新型通过起升系统和爬升降落结构相配合,在竖直方向上,爬升筒体沿导轨竖直方向进行爬升或下降,可准确的对起重高度进行控制,从而实现高空作业的自动爬升功能;在水平方向上,通过回转装置带动起重臂绕空心轴360°旋转,可将起重物准确放置作业处,由此实现在高空起吊的水平向全旋转功能;并且由于爬升降落结构、卷扬机均位于外架内部,有效的节省了外部空间,利于在狭小密闭空间进行起吊作业;此外,采用导轮与滑轮进行传力导向以及外架主体采用空间桁架结构,分单元预制拼装,使本实用新型具有传力方式简单、易控制、结构简易和组装方便等特点。The utility model cooperates with the lifting system and the climbing and falling structure. In the vertical direction, the climbing cylinder climbs or descends along the vertical direction of the guide rail, and can accurately control the lifting height, thereby realizing automatic climbing for high-altitude operations. Function; in the horizontal direction, the slewing device drives the boom to rotate 360° around the hollow shaft, so that the lifting object can be accurately placed at the work place, thereby realizing the horizontal full rotation function of lifting at high altitude; and due to the climbing and falling structure, The hoists are all located inside the outer frame, which effectively saves external space and facilitates lifting operations in small and confined spaces; in addition, guide wheels and pulleys are used for force transmission and guidance, and the main body of the outer frame adopts a space truss structure, which is prefabricated and assembled in units. The utility model has the characteristics of simple force transmission mode, easy control, simple structure and convenient assembly.
附图说明Description of drawings
图1是全旋转自爬升简易吊装装置正视示意图;Figure 1 is a front view schematic diagram of a fully rotating self-climbing simple hoisting device;
图2是全旋转自爬升简易吊装装置俯视示意图;Fig. 2 is a top view schematic diagram of a fully rotating self-climbing simple hoisting device;
图3是全旋转自爬升简易吊装装置中回转装置示意图。Fig. 3 is a schematic diagram of the slewing device in the fully rotating self-climbing simple hoisting device.
附图标记:1-回转装置;2-起重臂;3-爬升导轮;4-爬升导轨;5-外架;6-卷扬机;7-底部导向轮;8-钢丝绳;9-爬升筒体;10-上部导向轮;11-调心滚子轴承;12-推力球轴承;13-空心轴;14-起重臂内轴套;15-锁紧螺母;16-定滑轮。Reference signs: 1-slewing device; 2-lifting arm; 3-climbing guide wheel; 4-climbing guide rail; 5-outer frame; 6-hoist; 7-bottom guide wheel; 8-wire rope; 9-climbing cylinder 10-upper guide wheel; 11-aligning roller bearing; 12-thrust ball bearing; 13-hollow shaft; 14-boom inner bushing; 15-lock nut; 16-fixed pulley.
具体实施方式Detailed ways
实施例参见图1和图2所示,一种高空封闭环境下全旋转自爬升简易吊装装置,包括起重臂、外架和起升系统,所述爬升降落结构通过回转装置1与起重臂2连接;所述爬升降落结构位于外架5内部,包括爬升筒体9、连接在爬升筒体9外侧的爬升导轮3以及对应连接在外架5上的爬升导轨4。The embodiment is shown in Figure 1 and Figure 2, a simple hoisting device with full rotation and self-climbing in a high-altitude closed environment, including a boom, an outer frame and a lifting system. 2 connection; the climbing and landing structure is located inside the outer frame 5, including a climbing cylinder 9, a climbing guide wheel 3 connected to the outside of the climbing cylinder 9, and a climbing guide rail 4 correspondingly connected to the outer frame 5.
底部基础架体通过高强螺栓连接标准架体,拼接段数由吊装高度确定,爬升筒体9、回转装置1及起重臂2部分自上部吊装插入外架5中,爬升筒体9底部采用横向插杆予以固定。The base frame at the bottom is connected to the standard frame by high-strength bolts. The number of splicing sections is determined by the hoisting height. The climbing cylinder 9, the slewing device 1 and the boom 2 are hoisted from the upper part and inserted into the outer frame 5. The bottom of the climbing cylinder 9 is inserted horizontally. The rod is fixed.
结合图3所示,回转装置1包括连接在爬升筒体9顶部的回转台,竖向连接在回转台上的空心轴13以及套接在轴承外侧的起重臂内轴套14,空心轴13顶端设有锁紧螺母15;所述起重臂内轴套14对应连接在起重臂2上,且间隙配合或过盈配合连接调心滚子轴承11和推力球轴承12,通过二者之间配合进行水平位置的旋转起吊。As shown in Figure 3, the slewing device 1 includes a slewing platform connected to the top of the climbing cylinder 9, a hollow shaft 13 vertically connected to the slewing platform, and a jib inner sleeve 14 sleeved on the outside of the bearing, and the hollow shaft 13 The top end is provided with a lock nut 15; the boom inner bushing 14 is correspondingly connected to the boom 2, and the self-aligning roller bearing 11 and the thrust ball bearing 12 are connected with a clearance fit or an interference fit, and through the Cooperate with each other to carry out rotation and lifting in horizontal position.
所述外架5是由一组外架单元在竖向上依次拼接而成的空间方形桁架结构;每个外架5单元架体均匀设有至少四根爬升导轨4,爬升导轨4分段与外架5焊接成整体,分段的长度与外架5长度一致,导轨接头处采用凹槽定位连接。The outer frame 5 is a space square truss structure spliced vertically by a group of outer frame units; each outer frame 5 unit body is evenly equipped with at least four climbing guide rails 4, and the climbing guide rails 4 are segmented and connected to the outer frame. The frame 5 is welded into a whole, and the length of the segments is consistent with the length of the outer frame 5, and the joints of the guide rails are connected by groove positioning.
所述爬升筒体9为矩形筒或者圆柱筒,沿水平环向均匀间隔分布至少四组爬升导轮3,每组竖向均匀设有至少三个爬升导轮3;每组爬升导轮3与爬升导轨4对应啮合连接。The climbing cylinder 9 is a rectangular cylinder or a cylindrical cylinder, and at least four groups of climbing guide wheels 3 are evenly spaced along the horizontal ring direction, and each group is vertically evenly provided with at least three climbing guide wheels 3; each group of climbing guide wheels 3 and The climbing guide rail 4 is correspondingly meshed and connected.
所述起升系统包括钢丝绳8、位于外架5底部的卷扬机6、位于卷扬机6正前方的底部导向轮7、位于底部导向轮7正上方的上部导向轮10以及位于起重臂2前端的定滑轮16,其中钢丝绳8由卷扬机6内出来、依次经过底部导向轮7、上部导向轮10、定滑轮16与起重臂2前端的吊钩连接;所述底部导向轮7、上部导向轮10和定滑轮16位于同一平面;所述卷扬机6与底部导向轮7设置在外架5底部的旋转平台上;所述上部导向轮10通过导向轮架连接在起重臂2的后端。The hoisting system includes a wire rope 8, a winch 6 positioned at the bottom of the outer frame 5, a bottom guide wheel 7 positioned directly in front of the hoist 6, an upper guide wheel 10 positioned directly above the bottom guide wheel 7, and a fixed wheel positioned at the front end of the boom 2. Pulley 16, wherein wire rope 8 comes out in winch 6, successively passes through bottom guide wheel 7, upper guide wheel 10, fixed pulley 16 and is connected with the suspension hook of jib 2 front end; Described bottom guide wheel 7, upper guide wheel 10 and The fixed pulley 16 is located on the same plane; the hoist 6 and the bottom guide wheel 7 are arranged on the rotating platform at the bottom of the outer frame 5; the upper guide wheel 10 is connected to the rear end of the boom 2 through a guide wheel frame.
所述空心轴13和爬升筒体9均有的贯通圆孔,钢丝绳8可在筒体内部,连接上部导向轮10和底部导向轮7。The hollow shaft 13 and the climbing cylinder 9 have a through hole, and the wire rope 8 can be connected to the upper guide wheel 10 and the bottom guide wheel 7 inside the cylinder.
本实施例中爬升降落结构的升降动力由安装在底部平台的电动机提供,爬升筒体9在电动机驱动下,通过外侧爬升导轮3与爬升导轨4机械配合的方式进行向上或向下运动,用以到达不同高度的作业面。In this embodiment, the lifting power of the climbing and falling structure is provided by a motor installed on the bottom platform, and the climbing cylinder 9 is driven by the motor to move upward or downward through the mechanical cooperation of the outer climbing guide wheel 3 and the climbing guide rail 4. To reach the working surface of different heights.
本实施例中当吊装装置爬升至作业位置后,通过操控回转装置1带动起重臂2绕空心轴13进行360°旋转,调节起重臂2在水平方向工作角度,带动吊钩旋转至物品上方,再利用卷扬机6缩放钢丝绳8,下放吊钩至物品吊装位置。In this embodiment, after the hoisting device climbs to the working position, the slewing device 1 is used to drive the boom 2 to rotate 360° around the hollow shaft 13, adjust the working angle of the boom 2 in the horizontal direction, and drive the hook to rotate to the top of the object , and then use the hoist 6 to scale the wire rope 8, and lower the hook to the hoisting position of the article.
本实施例中爬升筒体9底部设置有横向插杆用以固定,当起重物品时,可通过爬升筒体9在外架5上爬升和降落,并调节横向插杆、提拉钢丝绳8进行起重升降高度的变化。In this embodiment, the bottom of the climbing cylinder 9 is provided with a horizontal insertion rod for fixing. When lifting objects, the climbing cylinder 9 can be used to climb and land on the outer frame 5, and the horizontal insertion rod and the steel wire rope 8 can be adjusted for lifting. Heavy lifting height changes.
本实施例中,外架5的架体单元采用高强螺栓锚固,通过增减外架单元的段数,达到在竖直方向上满足起重不同的作业高度;外架单元上的架体四边中心处设置有爬升导轨4。In this embodiment, the frame unit of the outer frame 5 is anchored by high-strength bolts, and by increasing or decreasing the number of segments of the outer frame unit, it is possible to meet different lifting heights in the vertical direction; the center of the four sides of the frame body on the outer frame unit Climbing guide rail 4 is provided.
本实施例中,爬升导轨4为带有U形滑槽的钢轨,与爬升导轮3间采用滑动连接;除此之外,爬升导轨4也可采用工字型轨道,此时,配合的爬升导轮3的周向设有对应卡槽、并卡接在工字型轨道上,两者配合滑动连接;或者,爬升导轨4为齿条状导轨、爬升导轮3则对应设有轮齿,二者采用机械咬合方式相互啮合连接。In this embodiment, the climbing guide rail 4 is a steel rail with a U-shaped chute, which is slidingly connected with the climbing guide wheel 3; in addition, the climbing guide rail 4 can also use an I-shaped track. The circumference of the guide wheel 3 is provided with a corresponding card slot, and is clamped on the I-shaped track, and the two are slidably connected; or, the climbing guide rail 4 is a rack-shaped guide rail, and the climbing guide wheel 3 is correspondingly provided with gear teeth. They are connected with each other by mechanical interlocking.
显然,上述实施例仅是为清楚地说明本实用新型的突出特点所作的阐释,而并非是对本实用新型实施方式的限定;对于所属领域的技术人员而言,在上述说明的使用基础上仍可以做出其它不同形式的变化或变动,若未对吊装装置进行创造性改进,均属于本实用新型的保护范围。Apparently, the above-mentioned embodiments are only explanations for clearly illustrating the outstanding features of the present utility model, and are not intended to limit the implementation of the present utility model; for those skilled in the art, they can still Making other changes or changes in different forms, if no creative improvement is made to the hoisting device, all belong to the protection scope of the present utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111704048A (en) * | 2020-06-11 | 2020-09-25 | 中国人民解放军海军工程大学 | Airtight Inspection Cover Parking and Mounting Cart and Mobile Airtight Inspection Device |
| CN114809722A (en) * | 2022-06-28 | 2022-07-29 | 山西省安装集团股份有限公司 | Detachable steel structure bed-jig for construction |
| CN116135500A (en) * | 2021-11-17 | 2023-05-19 | 上海电气风电集团股份有限公司 | Equipment capable of manufacturing wind power tower barrel on site |
-
2018
- 2018-08-31 CN CN201821424240.4U patent/CN209411648U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111704048A (en) * | 2020-06-11 | 2020-09-25 | 中国人民解放军海军工程大学 | Airtight Inspection Cover Parking and Mounting Cart and Mobile Airtight Inspection Device |
| CN116135500A (en) * | 2021-11-17 | 2023-05-19 | 上海电气风电集团股份有限公司 | Equipment capable of manufacturing wind power tower barrel on site |
| CN114809722A (en) * | 2022-06-28 | 2022-07-29 | 山西省安装集团股份有限公司 | Detachable steel structure bed-jig for construction |
| CN114809722B (en) * | 2022-06-28 | 2022-11-08 | 山西省安装集团股份有限公司 | Detachable steel structure bed-jig for construction |
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