CN209406633U - A kind of refractory gunning equipment and production system producing whitewashing maize peel - Google Patents

A kind of refractory gunning equipment and production system producing whitewashing maize peel Download PDF

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Publication number
CN209406633U
CN209406633U CN201821927179.5U CN201821927179U CN209406633U CN 209406633 U CN209406633 U CN 209406633U CN 201821927179 U CN201821927179 U CN 201821927179U CN 209406633 U CN209406633 U CN 209406633U
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China
Prior art keywords
maize peel
auger
whitewashing
spray head
production
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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CN201821927179.5U
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Chinese (zh)
Inventor
赵玉斌
李法田
王新增
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Lu Zhou Biotechnology (shandong) Co Ltd
LUZHOU FOOD PRODUCT GROUP CORP Ltd SHANDONG PROV
Original Assignee
Lu Zhou Biotechnology (shandong) Co Ltd
LUZHOU FOOD PRODUCT GROUP CORP Ltd SHANDONG PROV
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Priority to CN201821927179.5U priority Critical patent/CN209406633U/en
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Abstract

The utility model relates to the production systems of a kind of refractory gunning equipment for producing whitewashing maize peel and maize peel of whitewashing, belong to food processing equipment technical field, the refractory gunning equipment includes dryer discharge port and auger, one end top of the auger is provided with tubaeform feed inlet, the feed end of the auger is provided with horizontal spray head, the whitewashing direction of the horizontal spray head is identical as the direction of motion of material in auger, the feed end lower part of the auger is provided with vertical spray head, the whitewashing direction of the vertical spray head is vertical with the direction of motion of material in auger, the mixed effect of maize peel and corn pulp can be effectively improved, and whole system production is coherent, production effect is high.

Description

A kind of refractory gunning equipment and production system producing whitewashing maize peel
Technical field
The utility model relates to a kind of refractory gunning equipments and production system for producing whitewashing maize peel, belong to food processing equipment Technical field.
Background technique
Currently, corn deep processing industry achieves tremendous development, the problem of bringing therewith is excess capacity, and enterprise profit is big Width decline promotes manufacturing enterprise that must carry out saving to tap the latent power increasing economic efficiency.Corn deep processing technology is all wet process jade at present Rice starch production technology, the advantage of this process is that cornstarch high income, by-product value is high.But the disadvantage of the technique is Corn pulp yield is big, difficult, is a problem for perplexing corn deep processing enterprise.There are two the main applications of corn pulp, and one Be fermentation industry be used as nitrogen source, second is that production whitewashing maize peel, at present production whitewashing maize peel be current corn pulp most Mainly also it is the largest purposes.Maize peel of whitewashing is sprayed on maize peel with the soak of corn, the list of some hydrolysis Sugar, utilization rate are higher than the maize peel that do not whitewash, and can partially substitute corn and protein raw materials, be raising chicken, duck, goose, pig, fish and The ideal feed of all kinds of draught animals.
The technique of production whitewashing maize peel is to install an auger in maize peel dryer exit, the maize peel after drying Into auger, auger, which is fed, installs corn spray nozzle for slurry above one end.When work, the maize peel and corn pulp after drying are in auger Feed end starts to mix, and with the continuous conveying of auger, maize peel and corn pulp complete mixing.The shortcomings that this production technology is The uniformity that corn pulp is mixed with maize peel is poor, product be easy it is agglomerating, drying be not thorough, cause unstable product quality, simultaneously Since corn pulp has very strong hygroscopicity and viscosity, corn pulp is caused to splash everywhere, it is easy to adhere in equipment and spray It is spread to outside equipment influence the health of Workplace, is also easy to that microbiological contamination phenomenon, the problem for causing product toxin exceeded occurs.
Utility model content
In view of the deficiencies of the prior art, the utility model provide it is a kind of produce whitewashing maize peel refractory gunning equipment and production system System effectively improves the mixed effect of maize peel and corn pulp, and whole system production is coherent, and production effect is high.
The utility model uses following technical scheme:
On the one hand, the utility model provide it is a kind of produce whitewashing maize peel refractory gunning equipment, including dryer discharge port and Auger, one end top of the auger are provided with tubaeform feed inlet, the feed end of the auger (i.e. auger close to it is tubaeform into One end of material mouth) it is provided with horizontal spray head, the whitewashing direction of the horizontal spray head is identical as the direction of motion of material in auger, institute The feed end lower part for stating auger is provided with vertical spray head, the direction of motion of material in the whitewashing direction of the vertical spray head and auger Vertically.
The utility model sprays a corn pulp vertically downward on the basis of existing whitewashing maize peel production equipment Head is changed to two spray heads, i.e., horizontal spray head and vertical spray head, and maize peel enters tubaeform charging from dryer discharge port when work Mouthful, maize peel enters auger in continuous columnar shape in tubaeform feed inlet, below the horizontal tubaeform feed inlet of spray head face, one Part corn pulp is sprayed by horizontal spray head to be mixed with maize peel, then enters the feed end of auger, another part corn together Slurry is ejected in auger bottom by vertical spray head and further mixes with maize peel, and then gradually mixing is equal in the transmission process of auger It is even.
The corn pulp that horizontal spray head and vertical spray head spray directly is contacted and is mixed with maize peel, and corn pulp will not splash, Prevent the health and microbiological contamination problem of splashing bring Workplace.
Preferably, a length of 5000~6000mm of auger, 300~350mm of diameter, 200~240mm of screw pitch, dryer go out The width of material mouth is 300mm, the upper diameter 400mm of tubaeform feed inlet, lower diameter 280mm, horizontal spray head and vertically spray The diameter of head is 20~40mm, and control valve can be DN40 stainless steel ball valve.
Preferably, the horizontal spray head and vertical spray head pass through the first shotcrete pipe respectively and the second shotcrete pipe is connected with pressure Refractory gunning equipment is provided with control valve on first shotcrete pipe and the second shotcrete pipe.It can be passed through according to practical condition Control valve adjusting corn slurry is mixed in a certain ratio with maize peel, guarantees stable product quality.
Preferably, the gunite device includes inlet pipe and booster jar interconnected, setting in the booster jar There is hydraulic device, the booster jar includes tank bottom and side wall, piston plate is provided on the side wall, the hydraulic device setting exists On the piston plate;
It is additionally provided with supercharging air pump on the piston plate, when needing to be pressurized, supercharging air pump works, the inlet pipe and pressurization Back-flow preventer is provided between tank, corn pulp adverse current when avoiding being pressurized.
When needing to whitewash, the valve of inlet pipe can be first closed, the hydraulic stem of hydraulic device extends downwardly, and lives by pushing Seben presses to booster jar, and starts supercharging air pump, gas-pressurized is filled into booster jar, to make the corn in booster jar In slurry the first shotcrete pipe of indentation or the second shotcrete pipe, is sprayed by horizontal spray head or vertical spray head and mixed with maize peel.
Preferably, upper limit position block and lower position block are symmetrically arranged on the side wall, the piston plate is located at the upper limit Between position block and lower position block, for limiting the scope of activities of piston plate.
Preferably, the back-flow preventer is dodge gate, and the dodge gate is located in booster jar and dodge gate size is greater than Inlet pipe size, the upper end of the dodge gate are articulated with booster jar and inlet pipe upper edge, and the lower end of the dodge gate is certainly By holding.When corn pulp enters booster jar from inlet pipe, dodge gate is washed open by corn pulp;When needing to whitewash, in pressurization pressure tank Increase under the collective effect of pot liquid reflux, dodge gate is closed, and the corn pulp in booster jar can be prevented to be back to inlet pipe.
In order to preferably realize anti-return act on, between dodge gate and piston plate can also a hinged connecting rod, pass through work Seben it is up and down, the activity of connecting rod can be driven, and then control the opening and closing of dodge gate.
On the other hand, the utility model also provides a kind of production system of maize peel of whitewashing, and whitewashes including above-mentioned production The refractory gunning equipment of maize peel, since structure is same as described above, details are not described herein again.
Preferably, the production system of the whitewashing maize peel further includes sequentially connected maize peel feed inlet, pulverizer, the One dryer, the auger, the second dryer, device for discharging, cooling device and weighing packing apparatus.This production system produced Cheng Liuchang, mixed whitewashing maize peel are dried again by the second dryer, are directly weighed and are packaged after cooling, this is practical new In type, pulverizer, the first dryer, the auger, the second dryer, device for discharging, cooling device and weighing packing apparatus can Flexibly to select existing equipment, the implementation of the utility model is not influenced.
Preferably, the dryer discharge outlet of first dryer is provided with electronic weighting equipment, the first shotcrete pipe and It is respectively arranged with first flow sensor and second flow sensor on second shotcrete pipe, it is the electronic weighting equipment, first-class Quantity sensor and second flow sensor are connected to a display screen.First flow sensor and second flow sensor can be distinguished The flow of the corn pulp of first shotcrete pipe and the second shotcrete pipe is monitored, and is shown on a display screen, electronic weighting equipment It for weighing the weight of maize peel, and shows on a display screen, the numerical value that user can show according to display screen, spirit as needed The mixed proportion of adjustment corn pulp and maize peel living, quantitatively controls mixed proportion, obtained properties of product are more stable.
The utility model has the following beneficial effects:
The refractory gunning equipment and production system of the production whitewashing maize peel of the utility model, set in the production of existing whitewashing maize peel On the basis of standby, a corn spray nozzle for slurry vertically downward is changed to two spray heads, i.e., horizontal spray head and vertical spray head, when work Maize peel enters tubaeform feed inlet from dryer discharge port, and maize peel is in the form of a column form in tubaeform feed inlet and enters auger, Below the horizontal tubaeform feed inlet of spray head face, what a part of corn pulp fell by the ejection of horizontal spray head and from tubaeform feed inlet Maize peel mixes, and then enters auger together, and another part corn pulp is sprayed by vertical spray head falls on auger bottom under Maize peel further mixes, and is gradually uniformly mixed in the transmission process of auger.
In entire mixed process, corn pulp is uniformly mixed with maize peel, ensure that stable product quality, is effectively prevented The splashing of corn pulp maintains the clean hygiene of production equipment and environment.It in process of production can be according to production requirement at any time The aperture of control valve on horizontal spray head and vertical spray head is adjusted, the size of corn pulp amount is controlled.The utility model corn pulp Refractory gunning equipment structure is simple and convenient to operate, and effect is obvious, significant effect.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the refractory gunning equipment of the production whitewashing maize peel of the utility model;
Fig. 2 is the structural schematic diagram of the gunite device of the utility model;
Fig. 3 is the structural schematic diagram of the production system of the whitewashing maize peel of the utility model;
Fig. 4 is the connection relationship diagram of display screen.
Specific embodiment:
In order to make the technical problems, technical solutions and advantages to be solved by the utility model clearer, below in conjunction with attached drawing And specific embodiment is described in detail, but is not limited only to this, and what the utility model did not elaborated, press this field routine skill Art.
Embodiment 1:
A kind of refractory gunning equipment producing whitewashing maize peel, as shown in Figure 1 to 4, including dryer discharge port 1 and auger 2, One end top of auger 2 is provided with tubaeform feed inlet 3, and the feed end of auger 2 is provided with horizontal spray head 4, the spray of horizontal spray head 4 Slurry direction is identical as the direction of motion of material in auger 2, and the feed end lower part of auger 2 is provided with vertical spray head 5, vertical spray head 5 Whitewashing direction it is vertical with the direction of motion of material in auger 2.
Embodiment 2:
A kind of refractory gunning equipment producing whitewashing maize peel, structure is as described in Example 1, the difference is that 4 He of horizontal spray head Vertical spray head 5 is connected with gunite device, the first shotcrete pipe 6 and second by the first shotcrete pipe 6 and the second shotcrete pipe 7 respectively Control valve 8 is provided on shotcrete pipe 7;
A length of 5000mm of auger 2, diameter 350mm, screw pitch 240mm, the width of dryer discharge port 1 are 300mm, loudspeaker The diameter of the upper diameter 400mm of shape feed inlet 3, lower diameter 280mm, horizontal spray head 4 and vertical spray head 5 is 20mm, is adjusted Valve 8 is DN40 stainless steel ball valve.
Embodiment 3:
A kind of refractory gunning equipment producing whitewashing maize peel, structure is as described in Example 2, the difference is that as shown in Fig. 2, Gunite device includes inlet pipe 9 and booster jar 10 interconnected, is provided with hydraulic device 11, booster jar in booster jar 10 10 include tank bottom and side wall, piston plate 12 is provided on side wall, hydraulic device 11 is arranged on piston plate 12;
Supercharging air pump 13 is additionally provided on piston plate 12, when needing to be pressurized, supercharging air pump 13 works, inlet pipe 9 and pressurization It is provided with back-flow preventer between tank 10, corn pulp adverse current when avoiding being pressurized.
When needing to whitewash, the valve of inlet pipe 9 can be first closed, the hydraulic stem of hydraulic device 11 extends downwardly, by pushing away Piston plate 12 presses to booster jar 10, and starts supercharging air pump 13, gas-pressurized is filled into booster jar 10, to make to increase Press the corn pulp in tank 10 to be pressed into the first shotcrete pipe 6 or the second shotcrete pipe 7, by horizontal spray head 4 or vertical spray head 5 spray with Maize peel mixing.
Embodiment 4:
A kind of refractory gunning equipment producing whitewashing maize peel, structure is as described in Example 3, the difference is that symmetrical on side wall It is provided with upper limit position block 14 and lower position block 15, piston plate 12 is between upper limit position block 14 and lower position block 15, for limiting The scope of activities of piston plate 12.
Embodiment 5:
A kind of refractory gunning equipment producing whitewashing maize peel, structure is as described in Example 3, the difference is that back-flow preventer For dodge gate 16, dodge gate 16 is located in booster jar 10 and 16 size of dodge gate is greater than 9 size of inlet pipe, the upper end of dodge gate 16 It is articulated with booster jar 10 and 9 upper edge of inlet pipe, the lower end of dodge gate 16 is free end.Corn pulp enters pressurization from inlet pipe When tank, dodge gate is washed open by corn pulp;When needing to whitewash, in the collective effect that pressurization pressure tank increases and pot liquid flows back Under, dodge gate is closed, and the corn pulp in booster jar can be prevented to be back to inlet pipe.
Embodiment 6:
A kind of production system for maize peel of whitewashing, the refractory gunning equipment including the production whitewashing maize peel in embodiment 5.
Embodiment 7:
A kind of production system for maize peel of whitewashing, structure is as described in Example 6, the difference is that as shown in figure 3, also wrapping Include sequentially connected maize peel feed inlet 17, pulverizer 18, the first dryer 19, auger 2, the second dryer 20, device for discharging 21, cooling device 22 and weighing packing apparatus 23.This production system production process is smooth, and mixed whitewashing maize peel passes through the Two dryers 20 are dried again, are directly weighed and are packaged after cooling.
Embodiment 8:
A kind of production system for maize peel of whitewashing, structure is as described in Example 7, the difference is that as shown in figure 4, first It is provided with electronic weighting equipment 24 at the dryer discharge port 1 of dryer 19, distinguishes on the first shotcrete pipe 6 and the second shotcrete pipe 7 It is provided with first flow sensor 25 and second flow sensor 26, electronic weighting equipment 24, first flow sensor 25 and Two flow sensors 26 are connected to a display screen 27.
The above is preferred embodiments of the present invention, it is noted that for the ordinary skill of the art For personnel, under the premise of not departing from principle described in the utility model, it can also make several improvements and retouch, these improvement It also should be regarded as the protection scope of the utility model with retouching.

Claims (8)

1. a kind of refractory gunning equipment for producing whitewashing maize peel, which is characterized in that including dryer discharge port and auger, the auger One end top be provided with tubaeform feed inlet, the feed end of the auger is provided with horizontal spray head, the spray of the horizontal spray head It is identical as the direction of motion of material in auger to starch direction, the feed end lower part of the auger is provided with vertical spray head, described vertical The whitewashing direction of spray head is vertical with the direction of motion of material in auger.
2. it is according to claim 1 production whitewashing maize peel refractory gunning equipment, which is characterized in that the horizontal spray head and hang down Direct-injection head passes through the first shotcrete pipe respectively and the second shotcrete pipe is connected with gunite device, first shotcrete pipe and the second spray Control valve is provided on slurry pipe.
3. the refractory gunning equipment of production whitewashing maize peel according to claim 2, which is characterized in that the gunite device Including inlet pipe interconnected and booster jar, be provided with hydraulic device in the booster jar, the booster jar include tank bottom and Side wall, piston plate is provided on the side wall, and the hydraulic device is arranged on the piston plate;
It is provided with supercharging air pump on the piston plate, is provided with back-flow preventer between the inlet pipe and booster jar.
4. the refractory gunning equipment of production whitewashing maize peel according to claim 3, which is characterized in that symmetrically set on the side wall It is equipped with upper limit position block and lower position block, the piston plate is between the upper limit position block and lower position block.
5. the refractory gunning equipment of production whitewashing maize peel according to claim 3, which is characterized in that the back-flow preventer is Dodge gate, the dodge gate is located in booster jar and dodge gate size is greater than inlet pipe size, and the upper end of the dodge gate is hinged In booster jar and inlet pipe upper edge, the lower end of the dodge gate is free end.
6. a kind of production system for maize peel of whitewashing, which is characterized in that including the production whitewashing maize peel described in claim 5 Refractory gunning equipment.
7. the production system of whitewashing maize peel according to claim 6, which is characterized in that the production of the whitewashing maize peel System further includes sequentially connected maize peel feed inlet, pulverizer, the first dryer, the auger, the second dryer, discharging dress Set, cooling device and weigh packing apparatus.
8. the production system of whitewashing maize peel according to claim 7, which is characterized in that the drying of first dryer Machine discharge outlet is provided with electronic weighting equipment, is respectively arranged with first flow sensor on the first shotcrete pipe and the second shotcrete pipe With second flow sensor, it is aobvious that the electronic weighting equipment, first flow sensor and second flow sensor are connected to one Display screen.
CN201821927179.5U 2018-11-22 2018-11-22 A kind of refractory gunning equipment and production system producing whitewashing maize peel Expired - Fee Related CN209406633U (en)

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CN201821927179.5U CN209406633U (en) 2018-11-22 2018-11-22 A kind of refractory gunning equipment and production system producing whitewashing maize peel

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Application Number Priority Date Filing Date Title
CN201821927179.5U CN209406633U (en) 2018-11-22 2018-11-22 A kind of refractory gunning equipment and production system producing whitewashing maize peel

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111543546A (en) * 2020-05-12 2020-08-18 京粮龙江生物工程有限公司 Whitewashing corn bran processingequipment
CN111974264A (en) * 2020-08-20 2020-11-24 万物生(苏州)环境科技有限公司 Pollute soil and administer and use normal position high pressure charge device
CN114433325A (en) * 2022-02-08 2022-05-06 京粮龙江生物工程有限公司 Anti-blocking type spraying corn bran automatic alkali washing device for corn starch processing

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111543546A (en) * 2020-05-12 2020-08-18 京粮龙江生物工程有限公司 Whitewashing corn bran processingequipment
CN111543546B (en) * 2020-05-12 2022-11-25 京粮龙江生物工程有限公司 Whitewashing corn bran processingequipment
CN111974264A (en) * 2020-08-20 2020-11-24 万物生(苏州)环境科技有限公司 Pollute soil and administer and use normal position high pressure charge device
CN114433325A (en) * 2022-02-08 2022-05-06 京粮龙江生物工程有限公司 Anti-blocking type spraying corn bran automatic alkali washing device for corn starch processing
CN114433325B (en) * 2022-02-08 2023-08-11 京粮龙江生物工程有限公司 Automatic alkali washing device of anti-blocking type guniting corn husks for corn starch processing

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20190920

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