CN209375264U - A kind of combined stator iron core - Google Patents
A kind of combined stator iron core Download PDFInfo
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- CN209375264U CN209375264U CN201920267192.0U CN201920267192U CN209375264U CN 209375264 U CN209375264 U CN 209375264U CN 201920267192 U CN201920267192 U CN 201920267192U CN 209375264 U CN209375264 U CN 209375264U
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Abstract
The utility model discloses a kind of combined stator iron cores, each stator unit teeth portion and the combination of yoke portion are integral, mounting framework and coiling, form independent iron core, it is connected to each other between stator unit by buckle structure, around the side N shapes such as compositions, the side the N shape controller such as inside installation forms assembling iron core.The utility model assembly is flexible, stock utilization is high, and easy to operate, craftsmanship is stronger, motor with the stator core, high reliablity, motor ultrathin and Miniaturization Design, improve power of motor density, reduce motor thickness, assembly technology is easy to operate, is conducive to carry out automated production, production efficiency is higher.
Description
Technical field
The invention belongs to technical field of motor manufacture, and in particular to a kind of combined stator iron core.
Background technique
Stator core is the important component for constituting motor magnetic flux circuit and fixed stator coils, by punching and various fasteners
It compresses and constitutes an entirety, it is desirable that magnetic property is good, loss is low, good rigidity, vibrates, and has good ventilation in structure arrangement
Effect, design accuracy requirement should be met by laminating back core internal diameter and grooved size.
Common motor stator core is formed using silicon steel plate stacking, to reduce eddy-current loss, the induction generated in iron core
Electric current, the circulation in the plane perpendicular to flow direction, makes iron core generate heat, in order to reduce eddy-current loss, the iron core of transformer
With silicon steel sheet stack insulated from each other at making to be vortexed in the circuit of thin-and-long, by lesser section, to increase on eddy current path
Resistance, the silicon in silicon steel increases the resistivity of material, also functions to the effect for reducing vortex.
According to the size of required stator core, silicon steel sheet is cut into elongated, then overlaps forming, it is thick to reduce vortex
Degree is thinner, and the slip of splicing is narrower, and effect is better, but greatly increases working hour, the effective cross-section of iron core is reduced, so using silicon
It is both advantageous and disadvantageous that steel disc makes stator core.
Summary of the invention
The present invention is of the existing technology in order to solve the problems, such as, proposes a kind of combined stator iron core, above-mentioned in order to realize
Purpose, the invention adopts the following technical scheme.
A kind of combined stator iron core, comprising: N number of stator unit and the equal side N shape controller;Each stator unit coiling line
Circle, forms independent iron core, is connected to each other between adjacent stator unit by buckle structure, and N number of stator unit head and the tail connect, ring
Around the side N shapes such as compositions, assembling iron core is formed;Equal N are when shape controller is embedded in equal Ns of N number of stator unit around composition in shape
Portion waits each edge of the side N shape controller to be bonded a stator unit, and N number of stator unit, which is fixed on, to be waited outside the shape controller of the side N.
Further, stator unit, comprising: teeth portion, yoke portion, skeleton and coil;Skeleton is bushed in outside teeth portion, coil around
Outside skeleton, teeth portion assigns into yoke portion, is connected to each other between stator unit by the buckle structure in yoke portion.
Optionally, the shape of teeth portion is π shape, and there are boss in two teeth ends, and the shape of boss is stairstepping or non-ladder
Shape;The shape in yoke portion is linear type, and there is protrusion in one end, and the other end has recess, and protrusion and recess form buckle structure, two yoke portions
It is connected to each other by buckle structure, the shape of protrusion and recess is trapezoidal or round or ellipse;There are two limit hole, teeth in yoke portion
The limit hole in the boss insertion yoke portion in portion.
Further, N number of stator unit and the equal side N shape controller form overall structure, integrally-built shape through injection molding
For cylinder.
Optionally, overall structure, comprising: N number of concave surface, end cap, bearing and shock absorbing ring;Concave surface is distributed in integrally-built column
Face, positioned at the junction of stator unit, end cap is connected to integrally-built one end, and bearing is connected to the center at the end, is not passed through
The equal side N shape controller, shock absorbing ring are connected to the integrally-built other end.
The number of above-mentioned N can be the even numbers such as 6,8,10 as needed.
Flexibly, stock utilization is high, and easy to operate, craftsmanship is stronger for present invention assembly, the motor with the stator core,
High reliablity, motor ultrathin and Miniaturization Design improve power of motor density, reduce motor thickness, assembly technology operation
Simplicity is conducive to carry out automated production, and production efficiency is higher.
Detailed description of the invention
Fig. 1 is teeth portion, and Fig. 2 is yoke portion, and Fig. 3 is the combination of teeth portion yoke portion, and Fig. 4 is stator unit connection, and Fig. 5 is mounting framework
And coiling, Fig. 6 are that hexagons controller, the Fig. 7 such as installation are injection moulded stator iron cores, Fig. 8 is combined stator iron core.
Marking in figure indicates: 1- crown, 2- boss, 3- limit hole, 4- protrusion, 5- recess, 6- skeleton, the hexagons control such as 7-
Device processed, the concave surface 8-, 9- slot, 10- end cap, 11- bearing, 12- shock absorbing ring.
Specific embodiment
Specific description is done to technical solution of the present invention below in conjunction with attached drawing.
A kind of combined stator iron core, as shown in fig. 6, being made of 6 stator units and equal hexagons controller, each stator
Unit is wound with coil, as shown in figure 5, forming independent iron core, is connected to each other between adjacent stator unit by buckle structure,
6 stator units connect from beginning to end, as shown in figure 4, forming assembling iron core around hexagons such as compositions, inside, which is inlayed, waits hexagons
Controller 7, as shown in fig. 6, each edge is bonded a stator unit, 6 stator units, which are fixed on, to be waited outside the shape controller of the side N.
Stator unit is made of teeth portion, yoke portion, skeleton 6 and coil as shown in Figure 5 and Figure 6, and the shape of teeth portion is π shape,
As shown in Figure 1, being made of crown 1 and teeth, there are boss 2 in two teeth ends, and the shape of boss 2 is stairstepping, the shape in yoke portion
Shape is linear type, as shown in Fig. 2, there is protrusion 4 in one end, the other end has a recess 5, the shape of protrusion and recess be it is trapezoidal, protrusion and
Recess forms buckle structure, as shown in figure 4, two yoke portions are connected to each other by buckle structure, there are two limit hole 3, teeth in yoke portion
The boss 2 in portion is inserted into the limit hole 3 in yoke portion, as shown in figure 3, forming the entirety of teeth portion and yoke portion, skeleton 6 is bushed in outside teeth portion
Portion, as shown in Figure 5 and Figure 6, coil are wound on outside skeleton.
6 stator units and equal hexagons controller 7 form overall structure through injection molding, as shown in fig. 7, integrally-built shape
Shape is cylinder, and integrally-built cylinder has 6 concave surfaces 8, for fixing this iron core, has slot 9 on concave surface, be distributed in stator list
The junction of member, overall structure has end cap 10, bearing 11 and shock absorbing ring 12, as shown in figure 8, integrally-built one end connection end cap
10, end cap 10 withholds groove 9, and the center at the end connects bearing 11, is not passed through and waits hexagons controller 7, integrally-built another
One end connects shock absorbing ring 12.
It is above-mentioned to be used as the embodiment of the present invention, it is not intended to limit the present invention, is made all within the spirits and principles of the present invention
Any modifications, equivalent replacements, and improvements etc., be all included in the scope of protection of the present invention.
Claims (11)
1. a kind of combined stator iron core characterized by comprising N number of stator unit and the equal side N shape controller;
Each stator unit coiling forms independent iron core, is connected to each other between adjacent stator unit by buckle structure,
N number of stator unit head and the tail connect, and around the side N shapes such as compositions, form assembling iron core;
Equal N inside shape, wait each edge of the side N shape controller when shape controller is embedded in equal Ns of N number of stator unit around composition
It is bonded a stator unit, N number of stator unit is fixed on outside the equal side N shape controller.
2. combined stator iron core according to claim 1, which is characterized in that the stator unit, comprising: teeth portion, yoke portion,
Skeleton and coil;
Skeleton is bushed in outside teeth portion, and coil is wound on outside skeleton, and teeth portion assigns into yoke portion, passes through yoke portion between stator unit
Buckle structure is connected to each other.
3. combined stator iron core according to claim 2, which is characterized in that the shape of the teeth portion is π shape, the yoke portion
Shape be linear type.
4. combined stator iron core according to claim 3, which is characterized in that two teeth ends of the teeth portion have convex
Platform, there are two limit hole, the limit holes in the boss insertion yoke portion of teeth portion in linear type yoke portion.
5. combined stator iron core according to claim 3, which is characterized in that there are protrusion, the other end in the one end in the yoke portion
There is recess, protrusion and recess form buckle structure, and two yoke portions are connected to each other by buckle structure.
6. combined stator iron core according to claim 4, which is characterized in that the shape of the boss is stairstepping or non-rank
It is trapezoidal.
7. combined stator iron core according to claim 5, which is characterized in that it is described protrusion and recess shape be it is trapezoidal or
Round or ellipse.
8. combined stator iron core according to any one of claims 1 to 7, which is characterized in that N number of stator unit and equal N
Side shape controller forms overall structure through injection molding, and integrally-built shape is cylinder.
9. combined stator iron core according to claim 8, which is characterized in that the overall structure, comprising: N number of concave surface, it is recessed
EDS maps are in integrally-built cylinder, positioned at the junction of stator unit.
10. combined stator iron core according to claim 9, which is characterized in that the overall structure, comprising: end cap, bearing
And shock absorbing ring;
End cap is connected to integrally-built one end, and bearing is connected to the center at the end, is not passed through the equal side N shape controller, shock absorbing ring
It is connected to the integrally-built other end.
11. combined stator iron core according to claim 10, which is characterized in that the number of the N is 6.
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CN201920267192.0U CN209375264U (en) | 2019-03-04 | 2019-03-04 | A kind of combined stator iron core |
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CN201920267192.0U CN209375264U (en) | 2019-03-04 | 2019-03-04 | A kind of combined stator iron core |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109888940A (en) * | 2019-03-04 | 2019-06-14 | 珠海凯邦电机制造有限公司 | A kind of combined stator iron core and production method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109888940A (en) * | 2019-03-04 | 2019-06-14 | 珠海凯邦电机制造有限公司 | A kind of combined stator iron core and production method |
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