CN209350173U - A kind of online replacing device for carrier roller of rubber conveyer - Google Patents
A kind of online replacing device for carrier roller of rubber conveyer Download PDFInfo
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- CN209350173U CN209350173U CN201821855199.6U CN201821855199U CN209350173U CN 209350173 U CN209350173 U CN 209350173U CN 201821855199 U CN201821855199 U CN 201821855199U CN 209350173 U CN209350173 U CN 209350173U
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- roller
- rubber conveyer
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- movable
- pedestal
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Abstract
The utility model discloses a kind of online replacing device for carrier roller of rubber conveyer, and electric up-down is partly installed on pedestal, and electric up-down part upper end is connected to movable roller station bottom；The device overall height that movable roller station, electric up-down part and pedestal are formed is less than adhesive tape in rubber conveyer at a distance from rack；Second roller in movable roller station is fixed carrying roller, it is fixed on bottom plate by two side stands, first and third carrying roller is axially mounted to second roller two sides, first and third carrying roller is rotatablely installed respectively in U-shaped mounting rack, two U-shaped mounting racks end adjacent with second roller is hinged with the first and second bracket respectively, the other end is respectively equipped with adjustment handle, and bottom is equipped with angle bracket, hinged with U-shaped mounting rack；The position that angle bracket corresponds to bottom plate is equipped with card slot.The utility model is by lifting operation rubber conveyer belt, without shutting down, allows operating belt and damage carrying roller to be detached from, guarantees the safety replaced online.
Description
Technical field
The present invention relates to a kind of on-bne repair device, specially a kind of online replacing device for carrier roller of rubber conveyer.
Background technique
Object in the every profession and trades such as electric appliance, machinery, tobacco, injection molding, post and telecommunications, printing, food is widely applied in rubber conveyer
The engineerings such as assembling, detection, debugging, packaging and transport, have conveying capacity strong, conveying distance is remote, can easily carry out sequencing
Control and automatic operation.
Trustship on rubber conveyer at present is easy loss product due to bearing weight in conveying, needs often to repair dimension
Shield, when belt idler is damaged, it is necessary to can be replaced after shutdown, directly result in conveying circuit stopping, giving production band
It loses, strong influence rubber conveyer is continuously run, and therefore, a large amount of scenes are not being shut down to guarantee continuous production
In the case of carrier roller replacing artificially is carried out to rubber conveyer, easily cause a large amount of safety accidents to occur.
Summary of the invention
Trustship is replaced when not shutting down for rubber conveyer in the prior art and easily causes safety accident generation etc.
Deficiency, the problem to be solved in the present invention is to provide a kind of without shutting down, the online carrier roller replacing dress of rubber conveyer easy to operate
It sets.
In order to solve the above technical problems, the technical solution adopted by the present invention is that:
A kind of online replacing device for carrier roller of rubber conveyer of the utility model, including movable roller station, electric up-down part
And pedestal, wherein electric up-down is partly installed on pedestal, and electric up-down part upper end is connected to movable roller station bottom；It is living
The device overall height that dynamic roller station, electric up-down part and pedestal are formed be less than adhesive tape and rack in rubber conveyer away from
From.
Movable roller station includes the first, second and third carrying roller, and wherein second roller is fixed carrying roller, is fixed by two side stands
On bottom plate, the first and third carrying roller is movable carrying roller, is axially mounted to second roller two sides, the first and third carrying roller is rotatablely installed respectively
In U-shaped mounting rack, two U-shaped mounting racks end adjacent with second roller is hinged with the first and second bracket respectively, the other end point
Handle She You not be adjusted, bottom is equipped with angle bracket, hinged with U-shaped mounting rack；Angle bracket is in vertical pose, corresponding bottom plate
Position be equipped with card slot.
Electric up-down part includes stretching screw, movable branching rod and driving device, and wherein movable branching rod is four, is formed
Prismatic structure, a pair of diagonal tie point are rotatablely connected with the two fixing points of stretching screw respectively, the diagonal contact difference of another pair
It is rotatablely connected with the first and second link block；Stretching screw one end is fixedly connected with the output shaft of driving device.
It also can be manually rotated ring with spare, be installed on the output shaft end of driving device.
Pedestal includes flexible lengthened plate and base body, wherein flexible lengthened plate is set in the both ends of base body, the bottom of with
Seat main body both ends are slidably connected.
Flexible lengthened plate is hollow structure, and hollow structure upper and lower surface corresponding position is equipped with mounting hole；It is right in base body
Mounting hole motion track position is answered to be equipped with fixing groove, the lengthened plate that stretches carries out mounting hole and fixing groove by bolt-through tight
Gu.
The invention has the following beneficial effects and advantage:
1. the present invention without shutting down, allows by lifting to operation rubber conveyer belt and operates skin
Band and damage carrying roller are detached from, and guarantee the safety replaced online.
2. the present invention uses adjustable frames, various width model rubber conveyers can be used, and carries, the side of movement
Just, it is conducive to site examining and repairing, and operates letter, provides new method for maintenance relevant enterprise production, filled up domestic blank.
Detailed description of the invention
Fig. 1 is the online replacing device for carrier roller structural schematic diagram of the utility model；
Fig. 2 is movable idler structure schematic diagram in the utility model；
Fig. 3 is electric up-down structural schematic diagram in the utility model；
Fig. 4 A is scalable pedestal main view in the utility model；
Fig. 4 B is the top view that Fig. 4 A is.
Wherein, 1 is movable roller station, and 101 be adjustment handle, and 102 be movable carrying roller, and 103 be carrying roller Active Interface, 104
It is bracket Active Interface for the fixed carrying roller in centre, 105,106 be angle bracket, and 107 be bracket card slot, and 108 be bottom plate；2 be electricity
Dynamic lifting part, 201 be stretching screw, and 202 be movable branching rod, and 203 be the first link block, and 204 be driving device, and 20401 are
Motor output gear axis, 20402 be the first reduction gearing, and 20403 be the second reduction gearing, and 20404 be third reduction gearing,
205 can be manually rotated ring to be spare, and 206 be stretching screw fixing end, and 207 be the second link block, and 208 be stretching screw movable end；
3 be scalable firm banking, and 301 be flexible lengthened plate, and 302 be base body, and 303 be extension bar fixing bolt, and 304 be pedestal
Fixing bolt, 305 be fixing groove.
Specific embodiment
The present invention is further elaborated with reference to the accompanying drawings of the specification.
As shown in Figure 1, a kind of online replacing device for carrier roller of rubber conveyer, including movable roller station 1, electric up-down part
2 and pedestal 3, wherein electric up-down part 2 is installed on pedestal 3, and 2 upper end of electric up-down part is connected to movable roller station 1
Bottom；The device overall height that movable roller station 1, electric up-down part 2 and pedestal 3 are formed is less than adhesive tape in rubber conveyer
At a distance from rack.
As shown in Fig. 2, movable roller station 1 includes first, second and third carrying roller 102a, 102b, 102c, wherein second roller
102b is fixed carrying roller, is fixed on bottom plate 108 by two side stands, and first and third carrying roller 102a, 102c is movable carrying roller, axis
To the two sides second roller 102b are installed on, first and third carrying roller 102a, 102c is rotatablely installed respectively in U-shaped mounting rack, two U
The shape mounting rack end adjacent with second roller 102b is hinged with the first and second bracket respectively, and the other end is respectively equipped with adjustment handle,
Bottom is equipped with angle bracket 106, hinged with U-shaped mounting rack；Angle bracket 106 is in vertical pose, the position of corresponding bottom plate 108
Equipped with card slot 107.
As shown in figure 3, electric up-down part 2 includes stretching screw, movable branching rod 202 and driving device 204, wherein living
Dynamic strut 202 is four, forms prismatic structure, and a pair of diagonal tie point is rotated with the two fixing points of stretching screw respectively to be connected
It connects, the diagonal contact of another pair is rotatablely connected with the first and second link block respectively；The output of stretching screw one end and driving device 204
Axis is fixedly connected.
As shown in Fig. 4 A~4B, pedestal 3 includes flexible lengthened plate 301 and base body 302, wherein flexible lengthened plate 301
The both ends of base body 302 are set in, are slidably connected with 302 both ends of base body.In the present embodiment, flexible lengthened plate 301 is
Hollow structure, hollow structure upper and lower surface corresponding position are equipped with mounting hole；Mounting hole motion track position is corresponded in base body 302
Fixing groove is installed, flexible lengthened plate 301 fastens mounting hole and fixing groove by bolt-through.
The utility model be solve the problems, such as the operating maintenance of existing rubber conveyer defect and it is practical exist when executing and
Deficiency combines using mechanically and electrically dynamic component, designs one kind when can operate online to various model rubber conveyers to carrying roller
The device for carrying out maintenance replacement, by 3 three parts group of movable roller station 1, electric up-down part 2 and length-adjustable pedestal
At device being integrally attached to the carrying roller side of rubber conveyer damage by pedestal 3, using to movable roller station 1 and electronic
Lifting part 2 operates, and operating conveyer belt is raised and is separated with damage roller station, to damage roller station without shutting down
It is overhauled.
The operating process of the utility model are as follows:
The movable roller station 1 of the utility model is in level angle first, then in the rubber conveyer support that need to be overhauled
It is horizontally through in the space between adhesive tape motor spindle, adhesive tape and rack beside roller group；
By telescopic pedestal 3, the width of pedestal 3 is adjusted by Awaiting Overhaul rubber conveyer width, and bolt 303 is placed
Between the fixing groove 305 of base body 301 and two mounting holes of flexible lengthened plate 301, it is fixed by bolt 303；
Base body 302 and the machine frame at two sides of rubber conveyer are attached with pedestal fixing bolt 304 again；
Angle adjustment is carried out to movable roller station 1, facilitates and adapts to the carrying roller angle that conveyer belt is lifted, pass through the first carrying roller
Adjustment handle 101 on 102a makes the first outer end carrying roller 102a tilt an angle upwards, and (the present embodiment is horizontal by 35
Degree), while being inserted in the card slot 107 of bottom plate 108 with the end of movable carrying roller angle bracket 106 and angle is fixed, similarly incline
Tiltedly, fixed second roller 102b forms movable roller station 1 and adapts to the carrying roller angle that conveyer belt is lifted, to reach instead of needing to examine
Repair the effect of roller station；
After movable 1 angle of roller station is fixed, start driving device 204, movable branching rod 202 is driven by stretching screw 201
The prismatic structure of formation carries out localized raised to conveyer belt, separates operating adhesive tape with roller station is damaged, so as to service personnel couple
Damage roller station is removed or is overhauled, and after maintenance, rubber conveyer is down to home position by opposite program, unclamps bottom
Seat 3 removes the present apparatus, and whole process is without shutting down, and rubber conveyer can run well and transferring raw material.
The lifting of the present apparatus is mainly realized that the DC micro-motor worn using driving device is driven by driving device 204
The output shaft of dynamic device 204 is sequentially connected with stretching screw 201, to realize the ascending, descending control of electric up-down part 2.It is first
It first passes through and DC micro-motor positive and negative rotation is controlled, realize the rotation of stretching screw 201, by the difference of direction of rotation,
The distance of the stretching screw movable end 208 and stretching screw fixing end 206 that connect movable branching rod 202 changes, and comes real
Existing device is raised and lowered, meanwhile, the case where being damaged when can not drive for prevention direct current generator, electric up-down part 2 is arranged
Have it is spare can be manually rotated ring 205, can be manually rotated to carry out manually being inserted into a cross bar when direct current generator fails to spare
In the jack of ring 205, ascending, descending adjusting is carried out to device manually.
Electric up-down part 2 is the core of the present apparatus, realizes the ascending, descending control of whole device, allows fortune to realize
Turn conveyer belt and the separation of roller station need to be overhauled, reaches and carry out roller station check man in the case where guaranteeing that conveyer runs well
Make.
Utility model device has good implementation result to each model rubber conveyer on-bne repair, conveys adhesive tape
Machine overhauling is safer and more reliable, construction safety, stabilization, carrying and conveniently moving, and easy to operate, without shutting down, in maintenance
Meanwhile rubber conveyer can run well and convey material, substantially increase the continuous operation time of equipment.
Claims (6)
1. a kind of online replacing device for carrier roller of rubber conveyer, it is characterised in that: including movable roller station, electric up-down part with
And pedestal, wherein electric up-down is partly installed on pedestal, and electric up-down part upper end is connected to movable roller station bottom；Activity
The device overall height that roller station, electric up-down part and pedestal are formed be less than adhesive tape and rack in rubber conveyer away from
From.
2. the online replacing device for carrier roller of rubber conveyer according to claim 1, it is characterised in that: movable roller station includes
First, second and third carrying roller, wherein second roller is fixed carrying roller, is fixed on bottom plate by two side stands, the first and third carrying roller is
Movable carrying roller is axially mounted to second roller two sides, and the first and third carrying roller is rotatablely installed respectively in U-shaped mounting rack, two U-shapeds
The mounting rack end adjacent with second roller is hinged with the first and second bracket respectively, and the other end is respectively equipped with adjustment handle, and bottom is set
Angled bracket, it is hinged with U-shaped mounting rack；For angle bracket in vertical pose, the position of corresponding bottom plate is equipped with card slot.
3. the online replacing device for carrier roller of rubber conveyer according to claim 1, it is characterised in that: electric up-down part packet
Stretching screw, movable branching rod and driving device are included, wherein movable branching rod is four, forms prismatic structure, a pair of diagonal connection
Point is rotatablely connected with the two fixing points of stretching screw respectively, and the diagonal contact of another pair is rotated with the first and second link block respectively to be connected
It connects；Stretching screw one end is fixedly connected with the output shaft of driving device.
4. the online replacing device for carrier roller of rubber conveyer according to claim 3, it is characterised in that: also have spare manual
Rotating ring is installed on the output shaft end of driving device.
5. the online replacing device for carrier roller of rubber conveyer according to claim 1, it is characterised in that: pedestal includes flexible adds
Long slab and base body are slidably connected wherein flexible lengthened plate is set in the both ends of base body with base body both ends.
6. the online replacing device for carrier roller of rubber conveyer according to claim 5, it is characterised in that: during flexible lengthened plate is
Hollow structure, hollow structure upper and lower surface corresponding position are equipped with mounting hole；Mounting hole motion track position is corresponded in base body to set
There is fixing groove, flexible lengthened plate fastens mounting hole and fixing groove by bolt-through.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821855199.6U CN209350173U (en) | 2018-11-12 | 2018-11-12 | A kind of online replacing device for carrier roller of rubber conveyer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821855199.6U CN209350173U (en) | 2018-11-12 | 2018-11-12 | A kind of online replacing device for carrier roller of rubber conveyer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209350173U true CN209350173U (en) | 2019-09-06 |
Family
ID=67783402
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821855199.6U Active CN209350173U (en) | 2018-11-12 | 2018-11-12 | A kind of online replacing device for carrier roller of rubber conveyer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209350173U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112975830A (en) * | 2021-04-16 | 2021-06-18 | 辽宁工程技术大学 | Carrier roller replacing vehicle of belt conveyor in working state |
| CN113084744A (en) * | 2021-04-16 | 2021-07-09 | 辽宁工程技术大学 | Dolly of belt conveyor bearing roller is changed to non-stop |
| CN113104495A (en) * | 2021-03-17 | 2021-07-13 | 科大重工集团(郎溪)有限公司 | Quick dismounting and replacing device capable of quickly dismounting and replacing roller of carrier roller set |
-
2018
- 2018-11-12 CN CN201821855199.6U patent/CN209350173U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113104495A (en) * | 2021-03-17 | 2021-07-13 | 科大重工集团(郎溪)有限公司 | Quick dismounting and replacing device capable of quickly dismounting and replacing roller of carrier roller set |
| CN112975830A (en) * | 2021-04-16 | 2021-06-18 | 辽宁工程技术大学 | Carrier roller replacing vehicle of belt conveyor in working state |
| CN113084744A (en) * | 2021-04-16 | 2021-07-09 | 辽宁工程技术大学 | Dolly of belt conveyor bearing roller is changed to non-stop |
| CN112975830B (en) * | 2021-04-16 | 2022-06-14 | 辽宁工程技术大学 | Carrier roller replacing vehicle of belt conveyor in working state |
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