CN209349542U - A Turning Fixture for a Planetary Carrier - Google Patents

A Turning Fixture for a Planetary Carrier Download PDF

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Publication number
CN209349542U
CN209349542U CN201822270057.XU CN201822270057U CN209349542U CN 209349542 U CN209349542 U CN 209349542U CN 201822270057 U CN201822270057 U CN 201822270057U CN 209349542 U CN209349542 U CN 209349542U
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fixture
base
planet carrier
utility
end surface
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方彪
黄华栋
袁亮
庄南洋
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Suzhou Vocational Institute of Industrial Technology
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Suzhou Vocational Institute of Industrial Technology
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Abstract

本实用新型属于夹具技术领域,具体公开一种用于行星架的车削夹具,包括夹具体,其包括圆形基座和与行星架的圆形端面配合用以定位的圆形内撑机构,内撑机构设于所述的基座上;和滑块,其通过紧固件设于基座的下端面上,以便直接装夹于三爪卡盘上,再将待加工的行星架装到该夹具上,此时,就可操控数控床车削行星架的外径和端面。本实用新型的夹具具有操作简单、工件定位精度高、安全系数高、加工效率高、产品质量稳定且成品率大大提高,适合在批量生产的优点。

The utility model belongs to the technical field of fixtures, and specifically discloses a turning fixture for a planetary frame, which includes a clamp body, which includes a circular base and a circular inner support mechanism that cooperates with the circular end surface of the planetary frame for positioning. The bracing mechanism is arranged on the base; and the slider is arranged on the lower end surface of the base through fasteners so as to be directly clamped on the three-jaw chuck, and then the planet carrier to be processed is installed on the At this time, the CNC lathe can be manipulated to turn the outer diameter and end face of the planet carrier. The fixture of the utility model has the advantages of simple operation, high workpiece positioning accuracy, high safety factor, high processing efficiency, stable product quality and greatly improved yield rate, and is suitable for mass production.

Description

一种用于行星架的车削夹具A Turning Fixture for a Planetary Carrier

技术领域technical field

本实用新型涉及一种夹具,特别涉及一种用于行星架的车削夹具。The utility model relates to a fixture, in particular to a turning fixture for a planet carrier.

背景技术Background technique

使用夹具夹紧工件是消除工件自由度的常用方法,最理性的夹紧当然是多点定位。但是对于实际的工件夹紧来说,仅靠几个点很难夹住工件,可能原因是夹紧点的接触面积过小,同时还存在使工件表面被夹伤变性的问题。因此,在实际工作中,夹紧工件还是应该接触面大一些为好。现有的方案是利用三抓卡盘内撑加工,然后用车床车削外径和端面,该方案存在操作复杂、工件定位精度低、安全系数低、加工效率低、产品质量稳定性差和废品率较高等问题。Clamping the workpiece with a fixture is a common method to eliminate the degree of freedom of the workpiece. The most rational clamping is of course multi-point positioning. However, for actual workpiece clamping, it is difficult to clamp the workpiece with only a few points. The possible reason is that the contact area of the clamping point is too small, and there is also the problem that the surface of the workpiece is pinched and denatured. Therefore, in actual work, it is better to clamp the workpiece with a larger contact surface. The existing solution is to use the three-grip chuck to process the inner support, and then use a lathe to turn the outer diameter and end face. This solution has complex operations, low workpiece positioning accuracy, low safety factor, low processing efficiency, poor product quality stability and high scrap rate. advanced questions.

根据面接触原理可知,行星架专用夹具可以和行星架完全贴合,这样就保证了工件完全定位。行星架是断续零件,平衡力差,若采用内撑夹具可以使零件和夹具充分接触,同轴度更好,导致跳动很小,而且内撑机构刚性要好,有足够的内撑力,力的作用点要尽量靠近加工表面,并撑在工件刚性较好的部位,以保证内撑可靠、内撑变形小。另外,内撑夹具的设计使得装配体的重心与旋转中心重合,对于整个夹具起到重量平衡的作用,进一步保证了夹具在加工过程中的动平衡要求。According to the principle of surface contact, the special fixture for the planetary carrier can be completely attached to the planetary carrier, thus ensuring the complete positioning of the workpiece. The planet carrier is an intermittent part with poor balance force. If the internal support fixture is used, the part and the fixture can be fully contacted, the coaxiality is better, and the runout is small, and the rigidity of the internal support mechanism is better, and there is sufficient internal support force. The action point of the workpiece should be as close as possible to the processing surface, and it should be supported on the part with better rigidity of the workpiece to ensure that the internal support is reliable and the deformation of the internal support is small. In addition, the design of the internal support fixture makes the center of gravity of the assembly coincide with the center of rotation, which plays a role in weight balance for the entire fixture, and further ensures the dynamic balance requirements of the fixture during processing.

发明内容Contents of the invention

为了解决上述问题,本实用新型据此提供了一种用于行星架的车削夹具,其设有与行星架端面配合用以定位的內撑机构。In order to solve the above problems, the utility model accordingly provides a turning fixture for a planet carrier, which is provided with an inner support mechanism that cooperates with the end surface of the planet carrier for positioning.

本实用新型的技术方案如下:The technical scheme of the utility model is as follows:

一种用于行星架的车削夹具,包括A turning fixture for a planet carrier, comprising

夹具体,其包括圆形基座和与行星架的圆形端面配合用以定位的圆形内撑机构,所述的内撑机构设于所述的基座上;The clamp body, which includes a circular base and a circular inner support mechanism that cooperates with the circular end surface of the planet carrier for positioning, and the inner support mechanism is arranged on the base;

和滑块,其通过紧固件设于所述的基座的下端面上,以装夹于三爪卡盘。And a slider, which is arranged on the lower end surface of the base through fasteners, so as to be clamped on the three-jaw chuck.

在本实用新型的一实施例,所述的滑块的形状为T型,在其两侧分别设有螺纹孔。In an embodiment of the present utility model, the shape of the slider is T-shaped, and threaded holes are respectively provided on both sides thereof.

在本实用新型的一实施例,所述的夹具体上设有与所述的滑块的螺纹孔相对应的通孔,所述的紧固件为螺钉,所述的螺钉穿过所述的通孔与所述的螺纹孔螺纹连接。In an embodiment of the present invention, the clamp body is provided with a through hole corresponding to the threaded hole of the slider, the fastener is a screw, and the screw passes through the The through hole is threadedly connected with the threaded hole.

在本实用新型的一实施例,所述的滑块的数量为三个,其以120°分设于所述的基座的下端面上。In an embodiment of the present utility model, the number of the sliders is three, which are arranged on the lower surface of the base at 120°.

在本实用新型的一实施例,所述的内撑机构的半径小于所述的基座的半径,且两圆心重合。In an embodiment of the present invention, the radius of the inner support mechanism is smaller than the radius of the base, and the centers of the two circles coincide.

在本实用新型的一实施例,所述的内撑机构为內撑圆柱,且其周向经倒角设置。In an embodiment of the present utility model, the inner support mechanism is an inner support cylinder, and its circumference is chamfered.

与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:

本实用新型的一种用于行星架的车削夹具具有操作简单、工件定位精度高、安全系数高、加工效率高、产品质量稳定且成品率大大提高,适合在批量生产的优点。具体优势如下:The utility model has the advantages of simple operation, high workpiece positioning accuracy, high safety factor, high processing efficiency, stable product quality and greatly improved yield, and is suitable for mass production. The specific advantages are as follows:

1、能稳定地保证工件的加工精度1. It can stably guarantee the processing accuracy of the workpiece

本实用新型的夹具装夹工件时,工件相对于刀具及机床的位置精度由夹具保证,不受工人技术水平的影响,使一批工件的加工精度趋于一致。When the fixture of the utility model clamps the workpiece, the position accuracy of the workpiece relative to the tool and the machine tool is guaranteed by the fixture, which is not affected by the technical level of the workers, so that the machining accuracy of a batch of workpieces tends to be consistent.

2、能减少辅助工时,提高劳动生产率2. It can reduce auxiliary working hours and improve labor productivity

本实用新型的夹具装夹工件方便、快速,工件不需要划线找正,可显著地减少辅助工时;工件在夹具中装夹后提高了工件的刚性,可加大切削用量;可使用多件、多工位装夹工件的夹具,并可采用高效夹紧机构,进一步提高劳动生产率。The fixture of the utility model clamps the workpiece conveniently and quickly, and the workpiece does not need to be aligned by marking, which can significantly reduce the auxiliary man-hours; after the workpiece is clamped in the fixture, the rigidity of the workpiece is improved, and the cutting amount can be increased; multiple pieces can be used , Multi-station fixtures for clamping workpieces, and high-efficiency clamping mechanisms can be used to further improve labor productivity.

3、保证加工精度3. Guarantee machining accuracy

本实用新型的夹具安装,可以准确地确定工件与机床、刀具之间的相互位置,工件的位置精度由夹具保证,不受工人技术水平的影响,其加工精度高而且稳定。The fixture installation of the utility model can accurately determine the mutual position between the workpiece, the machine tool and the cutting tool. The position accuracy of the workpiece is guaranteed by the fixture, which is not affected by the technical level of workers, and its machining accuracy is high and stable.

4、提高生产率、降低成本4. Improve productivity and reduce costs

本实用新型的夹具装夹工件,无需找正便能使工件迅速地定位和夹紧,显著地减少了辅助工时;用夹具装夹工件提高了工件的刚性,因此可加大切削用量;可以使用多件、多工位夹具装夹工件,并采用高效夹紧机构,这些因素均有利于提高劳动生产率。另外,采用夹具后,产品质量稳定,废品率下降,可以安排技术等级较低的工人,明显地降低了生产成本。The fixture clamping workpiece of the utility model can quickly locate and clamp the workpiece without alignment, which significantly reduces auxiliary man-hours; using the fixture to clamp the workpiece improves the rigidity of the workpiece, so the cutting amount can be increased; it can be used Multi-piece, multi-station fixtures clamp workpieces, and adopt efficient clamping mechanisms. These factors are conducive to improving labor productivity. In addition, after the use of fixtures, the product quality is stable, the scrap rate is reduced, and workers with lower technical levels can be arranged, which significantly reduces production costs.

5、扩大机床的工艺范围5. Expand the process range of machine tools

本实用新型的夹具可以改变原机床的用途和扩大机床的使用范围,实现一机多能。例如,在车床或摇臂钻床上安装镗模夹具后,就可以对箱体孔系进行镗削加工;通过专用夹具还可将车床改为拉床使用,以充分发挥通用机床的作用。The fixture of the utility model can change the purpose of the original machine tool and expand the application range of the machine tool, so as to realize one machine with multiple functions. For example, after the boring jig is installed on the lathe or radial drilling machine, the hole system of the box can be bored; the lathe can also be changed to a broaching machine through the special jig, so as to give full play to the role of the general-purpose machine tool.

6、减轻工人的劳动强度6. Reduce the labor intensity of workers

本实用新型的夹具方便、快速,当采用气动、液压等夹紧装置时,可减轻工人的劳动强度。The fixture of the utility model is convenient and quick, and when pneumatic, hydraulic and other clamping devices are used, the labor intensity of workers can be reduced.

当然,实施本实用新型的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present utility model does not necessarily need to achieve all the above-mentioned advantages at the same time.

附图说明Description of drawings

图1为本实用新型实施例的一种用于行星架的车削夹具的正视图;Fig. 1 is a front view of a turning fixture for a planet carrier according to an embodiment of the present invention;

图2为本实用新型实施例的一种用于行星架的车削夹具的俯视图;Fig. 2 is a top view of a turning fixture for a planet carrier according to an embodiment of the present invention;

图3为本实用新型实施例的一种用于行星架的车削夹具的仰视图;Fig. 3 is a bottom view of a turning fixture for a planet carrier according to an embodiment of the present invention;

图4为本实用新型实施例的一种用于行星架的车削夹具的立体图;Fig. 4 is a perspective view of a turning fixture for a planet carrier according to an embodiment of the present invention;

图5为本实用新型实施例的一种用于行星架的车削夹具的爆炸图;Fig. 5 is an exploded view of a turning fixture for a planet carrier according to an embodiment of the present invention;

图6为本实用新型实施例的一种用于行星架的车削夹具与行星架的装配图。Fig. 6 is an assembly diagram of a turning jig for a planetary carrier and a planetary carrier according to an embodiment of the present invention.

图中标记:1-夹具体、11-基座、12-内撑机构、13-通孔、2-滑块、3-紧固件、4-行星架。Marks in the figure: 1-clamp body, 11-base, 12-inner support mechanism, 13-through hole, 2-slider, 3-fastener, 4-planet carrier.

具体实施方式Detailed ways

为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图对本实用新型的具体实施方式做详细的说明。In order to make the above purpose, features and advantages of the present utility model more obvious and understandable, the specific implementation of the present utility model will be described in detail below in conjunction with the accompanying drawings.

在下面的描述中阐述了很多具体细节以便于充分理解本实用新型。但是本实用新型能够以很多不同于在此描述的其他方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似推广,因此本实用新型不受下面公开的具体实施的限制。In the following description, numerous specific details are set forth in order to provide a full understanding of the present invention. However, the utility model can be implemented in many other ways different from those described here, and those skilled in the art can do similar promotions without violating the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below .

参见图1~5,本实用新型一实施例的一种用于行星架的车削夹具,包括Referring to Figures 1 to 5, a turning fixture for a planet carrier according to an embodiment of the present invention includes

夹具体1,其包括圆形基座11和与行星架4的圆形端面配合用以定位的圆形内撑机构12,所述的内撑机构12设于所述的基座11上;Clamp body 1, which includes a circular base 11 and a circular inner support mechanism 12 that cooperates with the circular end surface of the planet carrier 4 for positioning, and the inner support mechanism 12 is arranged on the base 11;

和滑块2,其通过紧固件3设于所述的基座11的下端面上,以便直接装夹于三爪卡盘上。And the slider 2, which is arranged on the lower end surface of the base 11 through the fastener 3, so as to be directly clamped on the three-jaw chuck.

再将待加工的行星架4装到本实施例的夹具上,如图6所示,此时,就可操控数控床车削行星架4的外径和端面。Then install the planetary carrier 4 to be processed on the fixture of this embodiment, as shown in FIG. 6 , at this time, the outer diameter and end face of the planetary carrier 4 can be turned by the numerical control machine.

在本实用新型的另一实施例,为了实现该夹具可直接装夹于现有的三爪卡盘上,不对现有三爪卡盘再进行改造,以及很好的对滑块2进行爪力,其中所述的滑块2可选的形状为T型,爪力点位于T型块的两凹侧,并同时在其两侧分别设有螺纹孔(图中未标记),以通过紧固件3螺钉实现滑块2连接于基座11的下端面上。但本实用新型并不限制滑块2的形状,以及滑块2可选的连接设置。In another embodiment of the present utility model, in order to realize that the clamp can be directly clamped on the existing three-jaw chuck, without further modification of the existing three-jaw chuck, and to perform good claw force on the slider 2, The optional shape of the slider 2 is T-shaped, and the claw force points are located on the two concave sides of the T-shaped block. The screws realize that the slider 2 is connected to the lower end surface of the base 11 . But the utility model does not limit the shape of the slider 2 and the optional connection arrangement of the slider 2 .

为此,所述的夹具体1上设有与所述的滑块2的螺纹孔相对应的通孔13,所述的紧固件3为螺钉,所述的螺钉3穿过所述的通孔13与所述的螺纹孔螺纹连接。To this end, the clamp body 1 is provided with a through hole 13 corresponding to the threaded hole of the slider 2, the fastener 3 is a screw, and the screw 3 passes through the through hole 13. Hole 13 is threadedly connected with said threaded hole.

优选,所述的滑块2的数量为三个,其以120°分设于所述的基座11的下端面上。Preferably, the number of the sliders 2 is three, and they are arranged on the lower end surface of the base 11 at 120°.

优选,所述的内撑机构12的半径小于所述的基座11的半径,且两圆心重合,似台阶设置。Preferably, the radius of the inner supporting mechanism 12 is smaller than the radius of the base 11, and the centers of the two circles coincide, like steps.

进一步优选,所述的内撑机构12为內撑圆柱,且其周向经倒角设置,內撑圆柱的端面顶住行星架4的端面。Further preferably, the inner support mechanism 12 is an inner support cylinder, and its circumference is chamfered, and the end surface of the inner support cylinder bears against the end surface of the planet carrier 4 .

以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not exhaust all details, nor do they limit the utility model to the specific implementations described. Obviously, many modifications and variations can be made based on the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The invention is to be limited only by the claims and their full scope and equivalents.

Claims (6)

1.一种用于行星架的车削夹具,其特征在于,包括1. A turning fixture for a planet carrier, characterized in that, comprising 夹具体,其包括圆形基座和与行星架的圆形端面配合用以定位的圆形内撑机构,所述的内撑机构设于所述的基座上;The clamp body, which includes a circular base and a circular inner support mechanism that cooperates with the circular end surface of the planet carrier for positioning, and the inner support mechanism is arranged on the base; 和滑块,其通过紧固件设于所述的基座的下端面上,以装夹于三爪卡盘。And a slider, which is arranged on the lower end surface of the base through fasteners, so as to be clamped on the three-jaw chuck. 2.根据权利要求1所述的用于行星架的车削夹具,其特征在于,所述的滑块的形状为T型,在其两侧分别设有螺纹孔。2 . The turning fixture for the planet carrier according to claim 1 , wherein the shape of the slider is T-shaped, and threaded holes are respectively provided on both sides thereof. 3 . 3.根据权利要求2所述的用于行星架的车削夹具,其特征在于,所述的夹具体上设有与所述的滑块的螺纹孔相对应的通孔,所述的紧固件为螺钉,所述的螺钉穿过所述的通孔与所述的螺纹孔螺纹连接。3. The turning fixture for the planetary carrier according to claim 2, wherein the clamp body is provided with a through hole corresponding to the threaded hole of the slider, and the fastener It is a screw, and the screw passes through the through hole and is threadedly connected with the threaded hole. 4.根据权利要求1所述的用于行星架的车削夹具,其特征在于,所述的滑块的数量为三个,其以120°分设于所述的基座的下端面上。4 . The turning fixture for planetary carrier according to claim 1 , characterized in that, the number of said sliders is three, which are respectively arranged on the lower end surface of said base at 120°. 5.根据权利要求1所述的用于行星架的车削夹具,其特征在于,所述的内撑机构的半径小于所述的基座的半径,且两圆心重合。5 . The turning fixture for the planet carrier according to claim 1 , wherein the radius of the inner supporting mechanism is smaller than the radius of the base, and the centers of the two circles coincide. 6 . 6.根据权利要求1所述的用于行星架的车削夹具,其特征在于,所述的内撑机构为內撑圆柱,且其周向经倒角设置。6 . The turning fixture for the planetary carrier according to claim 1 , wherein the inner supporting mechanism is an inner supporting cylinder, and its circumferential direction is chamfered. 6 .
CN201822270057.XU 2018-12-29 2018-12-29 A Turning Fixture for a Planetary Carrier Expired - Fee Related CN209349542U (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109570542A (en) * 2018-12-29 2019-04-05 苏州工业职业技术学院 A kind of turning clamp for planet carrier

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109570542A (en) * 2018-12-29 2019-04-05 苏州工业职业技术学院 A kind of turning clamp for planet carrier

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