CN209337523U - A kind of segmented automation transmission flow production line - Google Patents
A kind of segmented automation transmission flow production line Download PDFInfo
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- CN209337523U CN209337523U CN201920039980.4U CN201920039980U CN209337523U CN 209337523 U CN209337523 U CN 209337523U CN 201920039980 U CN201920039980 U CN 201920039980U CN 209337523 U CN209337523 U CN 209337523U
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Abstract
The utility model discloses a kind of segmenteds to automate transmission flow production line, including the sub- product line group of multistage is at every cross-talk production line includes rack construction, preceding carrier, rear carrier, conveyer belt, motor, line tail sensor, PLC；The application cancels station board, and using the conveyer belt of anti-static effect, therefore this assembly line is particularly suitable for the assembling of electronic product；The application segmented is removable, after a certain section out of joint, it can be removed in 15 minutes, change spare section, this faulty section can shift other places onto and be safeguarded, four combined type universal caster wheels of every cross-talk production line setting make the transfer of every cross-talk production line and splicing more convenient；The application is expansible, according to factory scenario, it is desirable to and several sections, several sections are spelled, does not refer to that qualified installation person is spliced here, but user of service is voluntarily spliced, and does not need installation personnel or professional shows up, flat homogeneous section only needs assembled can complete for 15 minutes.
Description
Technical field
The utility model belongs to flow production line technical field, and in particular to a kind of segmented automation transmission Production line
Line.
Background technique
During electric utility cabinet body (power distribution cabinet) assembly, many enterprises use flow production line operation.These
Flow production line is divided into dynamic (automatic advance) and unpowered (will not advance automatically).
Traditional dynamic assembly line is coherent formula, and entire assembly line is an entirety, the disadvantage is that:
1, mobile inconvenient, if place is planned again, needing completely to break wire body can just be moved；
2, because entire assembly line is an entirety, it has not been convenient to the length of interim adjustment assembly line；
3, assembly line uses working plate, and noise is big, and working plate needs to recycle, and is easily lost；
4, high failure rate.
The reason of leading to these disadvantages be it is low in cost, production is simple, does not consider the complexity of production environment.
We has developed a kind of segmented automation transmission flow production line in order to solve problem above.
Summary of the invention
The purpose of this utility model is that solve the above-mentioned problems and provides a kind of segmented automation transmission flowing water
Production line.
The utility model achieves the above object through the following technical schemes:
A kind of segmented automation transmission flow production line, including the sub- product line group of multistage is at every cross-talk production line wraps
It includes:
Rack construction；Rack construction includes lower part rectangular frame structure and top L shape frame structure, L shape frame knot
The lower end of structure is connected to the top of rectangular frame structure on one side；
Preceding carrier, rear carrier, preceding carrier, rear carrier are separately mounted to the top two of rectangular frame structure
Side；
Conveyer belt；Conveyer belt is mounted between preceding carrier and rear carrier, is placed in the upper of rectangular frame structure
Portion；It is connected between two neighboring conveyer belt by chain drive, the direction of transfer of the conveyer belt on every cross-talk production line is identical；
Motor；Motor and conveyer belt are sequentially connected；
Line tail sensor；Line tail sensor is mounted on the end of the conveyer belt of the sub- production line at end, and passes for detecting
It send and takes cargo；
PLC；PLC is mounted in L shape frame structure, the control signal output of PLC and the control signal input of motor
Connection, the data signal output of line tail sensor and the data signal input of PLC connect.
Specifically, mounting plate is provided on preceding carrier and rear carrier, the both ends of antistatic brush are separately mounted to
On two mounting plates, the brush of antistatic brush acts on conveyer belt bottom surface, and conveyer belt is made of antistatic material.
Specifically, in the bottom four corners setting of the rectangular frame structure of every cross-talk production line, there are four combined types
Universal caster wheel.
Specifically, hanging plate, hook are provided in L shape frame structure, general utility tool hangs over hanging plate, on hook.
Specifically, the first wiring board is also equipped on preceding carrier；The second plug wire is also equipped in L shape frame structure
Plate.
The utility model has the beneficial effects that:
A kind of segmented automation transmission flow production line of the utility model:
1, cancel station board, traditional wire is because there is station board, it is necessary to which station board circulator is set, first is that artificial circulation, work
Position plate is heavier, manually recycles labor intensive, and need strong manpower；Second is that automatic cycle, increases assembly line cost, and recycle
Shi Shengyin is larger, and station board is easy to damage；Every section of this assembly line uses conveyer belt, and there is no station boards to recycle, and using effect ratio makes
With the improving productivity of station board 67% or more, 10 hours assembling 120PCS of original, existing 200PCS+).
2, anti-static effect, traditional conveyer belt are difficult to accomplish antistatic, but using conveyer belt can, first is that conveyer belt
Materials'use antistatic, second is that installing antistatic brush in bottom, so that conveyer belt is connect the earth at any time, therefore this assembly line is especially suitable
Close the assembling of electronic product.
3, segmented is removable, after a certain section out of joint, can be removed, be changed spare in 15 minutes
Section, this faulty section can shift other places onto and be safeguarded, four combined type universal caster wheels of every cross-talk production line setting allow
The transfer and splicing of every cross-talk production line are more convenient.
4, expansible, according to factory scenario, it is desirable to several sections, several sections are spelled, does not refer to that qualified installation person is spliced here, but
User of service is voluntarily spliced, and does not need installation personnel or professional shows up, and flat homogeneous section only needs can spell for 15 minutes
It installs into.
5, large-scale general hanging plate arranged at general utility tool hanging plate, assembly line top, 38 pitch-row pendants of mountable standard on the market,
After hanging up different hooks, various tools can be placed, these hooks are standard component, and also there are small-sized hanging plate, mountable screw in front
Box etc., small-sized hanging plate horizontal as needed can fill or erect dress.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of first section in the utility model；
Fig. 3 is the structural schematic diagram of endpiece in the utility model；
Fig. 4 is the bottom schematic view of conveyer belt in the utility model.
In figure: 1- rack construction；Carrier before 2-；3- conveyer belt；The first wiring board of 4-；5- motor；6- combined type is universal
Castor；The second wiring board of 7-；8-PLC；9- hook；10- line tail sensor；Carrier after 11-；12- mounting plate；13- antistatic
Brush.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing:
Embodiment 1, as shown in Figure 1-3,
A kind of segmented automation transmission flow production line, including the sub- product line group of multistage is at every cross-talk production line wraps
It includes:
Rack construction 1；Rack construction 1 includes lower part rectangular frame structure and top L shape frame structure, L shape frame
The lower end of structure is connected to the top of rectangular frame structure on one side；
Preceding carrier 2, rear carrier 11, preceding carrier 2, rear carrier 11 are separately mounted to rectangular frame structure
Top both sides；
Conveyer belt 3；Conveyer belt 3 is mounted between preceding carrier 2 and rear carrier 11, is placed in rectangular frame structure
Top；It is connected between two neighboring conveyer belt 3 by chain drive, the direction of transfer of the conveyer belt 3 on every cross-talk production line
It is identical；Conveyer belt 3 is divided to for antistatic and insulate two kinds, according to circumstances selects；
Motor 5；Motor 5 and conveyer belt 3 are sequentially connected；
Line tail sensor 10；Line tail sensor 10 is mounted on the end of the conveyer belt 3 of the sub- production line at end, and for examining
Survey cargo on conveyer belt 3；Line tail clogging detecting function, when line tail sensor 10 is blocked, pipeline stalling simultaneously reports an error；
PLC8；PLC8 is mounted in L shape frame structure, and the control signal output of PLC8 and the control signal of motor 5 are defeated
Enter end connection, the data signal output of line tail sensor 10 and the data signal input of PLC8 connect.
Embodiment 2, as shown in figure 3,
The present embodiment the difference from embodiment 1 is that: be provided with mounting plate on preceding carrier 2 and rear carrier 11
12, the both ends of antistatic brush 13 are separately mounted on two mounting plates 12, and the brush of antistatic brush 13 acts on 3 bottom of conveyer belt
Face, conveyer belt 3 are made of antistatic material.
Embodiment 3, as shown in Figures 2 and 3,
The present embodiment the difference from embodiment 1 is that: in the bottom four of the rectangular frame structure of every cross-talk production line
There are four combined type universal caster wheels 6 for a corner setting.Every section is equipped with 4 height-adjustable combined type universal caster wheels 6, when wheel
When ground, it is mobile that this section of assembly line can be push, and when footed glass lands, it can fix, and the conveniently adjusted horizontal or gradient.
Embodiment 4, as shown in Figure 1-3,
The present embodiment the difference from embodiment 1 is that: be provided in L shape frame structure hanging plate, hook 9, general utility tool
It hangs over hanging plate, link up on 9.
Embodiment 5, as shown in Figure 2,3,
The present embodiment the difference from embodiment 1 is that: the first wiring board 4 is also equipped on preceding carrier 2；L shape frame
The second wiring board 7 is also equipped in structure.
It further include encoder in the application, for determining the travel distance of assembly line；Frequency converter, control conveyer belt 3 open
Stop, speed, direction；PLC8 carries out logic control；Man-machine interface is also set up, for the parameters of assembly line operation are arranged.This
Application at runtime, can be run with periodic running or always, be arranged by man-machine interface；Being electrically connected between section and section makes
With pluggable connector, when installation, does not have to reroute, and assembly line is realized modularization；Whole line locking operation, improves production
Efficiency.It every time can perhaps one section i.e. every section can be used as 1 station or 2 stations use for half section of front.Here it is before
Automatic advance that time is up, does not need manual intervention, has buzzer to warn before advancing.
The basic principles and main features and advantage of the utility model have been shown and described above.The technical staff of the industry
It should be appreciated that the present utility model is not limited to the above embodiments, the above embodiments and description only describe this
The principle of utility model, on the premise of not departing from the spirit and scope of the utility model, the utility model also has various change
And improvement, these various changes and improvements fall within the scope of the claimed invention.The utility model requires protection scope
It is defined by appending claims and equivalents.
Claims (5)
1. a kind of segmented automation transmission flow production line, it is characterised in that: including the sub- product line group of multistage at every cross-talk is raw
Producing line includes:
Rack construction；Rack construction includes lower part rectangular frame structure and top L shape frame structure, L shape frame structure
Lower end is connected to the top of rectangular frame structure on one side；
Preceding carrier, rear carrier, preceding carrier, rear carrier are separately mounted to the top both sides of rectangular frame structure；
Conveyer belt；Conveyer belt is mounted between preceding carrier and rear carrier, is placed in the top of rectangular frame structure；Phase
It is connected between adjacent two conveyer belts by chain drive, the direction of transfer of the conveyer belt on every cross-talk production line is identical；
Motor；Motor and conveyer belt are sequentially connected；
Line tail sensor；Line tail sensor is mounted on the end of the conveyer belt of the sub- production line at end, and for detecting conveyer belt
Upper cargo；
PLC；PLC is mounted in L shape frame structure, and the control signal output of PLC and the control signal input of motor connect,
The data signal output of line tail sensor and the data signal input of PLC connect.
2. a kind of segmented automation transmission flow production line according to claim 1, it is characterised in that: in preceding carrier
With mounting plate is provided on rear carrier, the both ends of antistatic brush are separately mounted on two mounting plates, the brush of antistatic brush
Son acts on conveyer belt bottom surface, and conveyer belt is made of antistatic material.
3. a kind of segmented automation transmission flow production line according to claim 1, it is characterised in that: raw in every cross-talk
There are four combined type universal caster wheels for the bottom four corners setting of the rectangular frame structure of producing line.
4. a kind of segmented automation transmission flow production line according to claim 1, it is characterised in that: in L shape frame
Hanging plate, hook are provided in structure, general utility tool hangs over hanging plate, on hook.
5. a kind of segmented automation transmission flow production line according to claim 1, it is characterised in that: in preceding carrier
On be also equipped with the first wiring board；The second wiring board is also equipped in L shape frame structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920039980.4U CN209337523U (en) | 2019-01-10 | 2019-01-10 | A kind of segmented automation transmission flow production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920039980.4U CN209337523U (en) | 2019-01-10 | 2019-01-10 | A kind of segmented automation transmission flow production line |
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| Publication Number | Publication Date |
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| CN209337523U true CN209337523U (en) | 2019-09-03 |
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| CN201920039980.4U Active CN209337523U (en) | 2019-01-10 | 2019-01-10 | A kind of segmented automation transmission flow production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111620100A (en) * | 2020-05-21 | 2020-09-04 | 歌尔股份有限公司 | Control method for material transfer, pickup system and storage medium |
-
2019
- 2019-01-10 CN CN201920039980.4U patent/CN209337523U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111620100A (en) * | 2020-05-21 | 2020-09-04 | 歌尔股份有限公司 | Control method for material transfer, pickup system and storage medium |
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