CN209325000U - Power split planetary transmission structure of semi-direct drive wind power gearbox with offset gears on both sides - Google Patents

Power split planetary transmission structure of semi-direct drive wind power gearbox with offset gears on both sides Download PDF

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CN209325000U
CN209325000U CN201821928643.2U CN201821928643U CN209325000U CN 209325000 U CN209325000 U CN 209325000U CN 201821928643 U CN201821928643 U CN 201821928643U CN 209325000 U CN209325000 U CN 209325000U
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planetary gear
generator
stage
hub
gear train
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李霖
夏国锋
张皓
刘一雄
孟高强
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MingYang Smart Energy Group Co Ltd
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Abstract

The utility model discloses a semi-direct-drive wind-powered electricity generation gear box power split planetary transmission structure with offset gears on two sides, which comprises a hub side primary planetary gear train, a generator side secondary planetary gear train and a main bearing, wherein the main bearing is positioned between the hub side planetary gear and the generator side planetary gear, the inner ring of the main bearing is fixed, and the outer ring rotates and is connected with the hub side primary planetary gear and the hub into a whole by bolts; the gear box adopts a two-stage planetary differential power splitting structural form, input power is respectively input into respective planetary gear transmission from an inner gear ring of a hub side first-stage planetary gear train and a generator side second-stage planetary gear train, the input power ratio of the inner gear ring of the generator side second-stage planetary gear train and the generator side planetary gear train synthesize power, and the power is transmitted to the generator through a generator side second-stage sun gear. The utility model discloses change the position of former driving gear structure, adopt the power split form, for make full use of radial position space, can improve bearing capacity under same platform.

Description

齿轮两边偏置的半直驱风电齿轮箱功率分流行星传动结构Power split planetary transmission structure of semi-direct drive wind power gearbox with offset gears on both sides

技术领域technical field

本实用新型涉及风电齿轮箱传动的技术领域,尤其是指一种齿轮两边偏置的半直驱风电齿轮箱功率分流行星传动结构。The utility model relates to the technical field of wind power gear box transmission, in particular to a semi-direct drive wind power gear box power split planetary transmission structure with both sides of gears biased.

背景技术Background technique

如图1所示,为传统的风力发电机组紧凑型半直驱系统,共有两级行星传动装置,总数比约25左右,其中一级行星传动位于法兰主轴承的内圈内,法兰主轴承的内圈随轮毂旋转,外圈固定,外圈通过发电机外壳及弯头与塔筒连接。当法兰主轴承固定不变,在同一平台产品升级换代中,由于法兰主轴承内径的限制,制约了承载能力的提高。图中01为法兰主轴承、02为一级行星传动、03为二级行星传动、04为轮毂、05为发电机外壳、06为花键、07为输出太阳轮。As shown in Figure 1, it is a traditional compact semi-direct drive system for wind turbines. There are two stages of planetary transmission devices with a total ratio of about 25. The first stage of planetary transmission is located in the inner ring of the flange main bearing. The inner ring of the bearing rotates with the hub, the outer ring is fixed, and the outer ring is connected to the tower through the generator casing and elbow. When the flange main bearing is fixed, in the upgrading of products on the same platform, due to the limitation of the inner diameter of the flange main bearing, the improvement of the bearing capacity is restricted. In the figure, 01 is the flange main bearing, 02 is the primary planetary transmission, 03 is the secondary planetary transmission, 04 is the hub, 05 is the generator casing, 06 is the spline, and 07 is the output sun gear.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术的不足与缺点,提出了一种齿轮两边偏置的半直驱风电齿轮箱功率分流行星传动结构,改变原传动齿轮结构的位置,采用功率分流形式,充分利用径向位置空间,在同一平台下即可提高承载能力。The purpose of this utility model is to overcome the deficiencies and shortcomings of the prior art, and propose a semi-direct drive wind power gearbox power split planetary transmission structure with offset gears on both sides, change the position of the original transmission gear structure, and adopt the power splitting form, Make full use of the radial position space and increase the bearing capacity under the same platform.

为实现上述目的,本实用新型所提供的技术方案为:齿轮两边偏置的半直驱风电齿轮箱功率分流行星传动结构,包括设于齿轮箱轮毂侧的轮毂侧一级行星轮系、设于齿轮箱发电机侧的发电机侧二级行星轮系及采用单个双列法兰式主轴承结构的主轴承,所述主轴承置于齿轮箱中,并位于轮毂侧一级行星轮系的轮毂侧行星轮和发电机侧二级行星轮系的发电机侧行星轮之间,用于承受风轮传递过来的力和弯矩载荷,减少交变载荷对齿轮箱的冲击,其中,所述主轴承的内圈与发电机外壳固定在一起,其外圈旋转并与轮毂侧一级行星轮系的轮毂侧一级行星架和轮毂用螺栓连接为一体;齿轮箱采用两级行星差动功率分流结构形式,输入功率分别从轮毂侧一级行星轮系的内齿圈和发电机侧二级行星轮系的发电机侧二级行星架输入到各自的行星轮传动中,且二者输入功率比率不同,所述轮毂侧一级行星架与发电机侧二级行星架通过花键轴连接,所述轮毂侧一级行星轮系的轮毂侧一级太阳轮与发电机侧二级行星轮系的内齿圈连接,所述轮毂侧一级行星轮系的内齿圈转矩经过轮毂侧行星轮、轮毂侧一级太阳轮再传递到发电机侧二级行星轮系的内齿圈,与发电机侧行星轮将功率合成,最终通过发电机侧二级行星轮系的发电机侧二级太阳轮将功率传递给发电机。In order to achieve the above purpose, the technical solution provided by the utility model is: a semi-direct drive wind power gearbox with offset planetary transmission structure on both sides of the gear, including a hub-side primary planetary gear train on the hub side of the gearbox, The generator side secondary planetary gear train on the generator side of the gearbox and the main bearing adopting a single double-row flange main bearing structure, the main bearing is placed in the gearbox and located at the hub side of the primary planetary gear train Between the planetary wheel on the hub side and the planetary wheel on the generator side of the second-stage planetary gear train on the generator side, it is used to bear the force and bending moment load transmitted by the wind wheel and reduce the impact of alternating loads on the gearbox. The inner ring of the main bearing is fixed with the generator casing, and its outer ring rotates and is connected with the hub-side first-stage planetary carrier of the hub-side first-stage planetary gear train and the hub with bolts; the gearbox adopts two-stage planetary differential power In the split structure, the input power is input from the inner ring gear of the first-stage planetary gear train on the hub side and the second-stage planetary carrier on the generator side from the second-stage planetary gear train on the generator side respectively, and the input power of both is The ratios are different, the first-stage planetary carrier on the hub side is connected to the second-stage planetary carrier on the generator side through a spline shaft, the first-stage sun gear on the hub side of the first-stage planetary gear train on the hub side is connected to the second-stage planetary gear train on the generator side The inner ring gear connection of the first-stage planetary gear train on the hub side, the inner ring gear torque of the first-stage planetary gear train on the hub side passes through the planetary gears on the hub side, the first-stage sun gear on the hub side, and then is transmitted to the inner ring gear of the second-stage planetary gear train on the generator side. The generator side planetary gear synthesizes the power, and finally transmits the power to the generator through the generator side secondary sun gear of the generator side secondary planetary gear train.

进一步,所述轮毂侧行星轮和发电机侧行星轮均采用柔性销结构来均载,所述柔性销结构由柔性销轴和销套组成,所述柔性销轴与各自相应的行星架过盈配合,所述销套与柔性销轴过盈配合,并支撑各自相应的行星轴承和行星轮,当内齿圈和太阳轮的两个切向力施加于行星轮上时,来自行星架上的柔性销轴弯曲引起的角度绕度能够被反方向来自柔性销轴另一端的销套弯曲引起的角度绕度所抵消,使每个行星轮平行浮动,进而使载荷在每个行星轮之间平均分配。Further, both the hub-side planetary gear and the generator-side planetary gear adopt a flexible pin structure to share the load, and the flexible pin structure is composed of a flexible pin shaft and a pin sleeve, and the flexible pin shaft interferes with the corresponding planet carrier Cooperate, the pin sleeve is interference fit with the flexible pin shaft, and supports the corresponding planetary bearings and planetary gears. When the two tangential forces of the ring gear and the sun gear are applied to the planetary gears, the The angular curvature caused by the bending of the flexible pin shaft can be offset by the angular winding caused by the bending of the pin sleeve from the other end of the flexible pin shaft in the opposite direction, so that each planetary wheel floats in parallel, and then the load is averaged between each planetary wheel distribute.

本实用新型与现有技术相比,具有如下优点与有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:

1、采用单个双列法兰式主轴承结构,主轴承外圈旋转、内圈固定,风机结构更加紧凑。1. A single double-row flange main bearing structure is adopted. The outer ring of the main bearing rotates and the inner ring is fixed, making the structure of the fan more compact.

2、采用两级行星差动功率分流结构形式,齿轮偏置于主轴承两侧,两级行星传动齿轮的直径加大,同时采用功率分流,提高了承载能力。2. The two-stage planetary differential power split structure is adopted, the gears are offset on both sides of the main bearing, the diameter of the two-stage planetary transmission gear is enlarged, and the power split is adopted at the same time, which improves the carrying capacity.

3、两级行星齿轮均采用柔性销结构,使行星轮浮动均载,使多行星轮系的受载更加均匀,传动更加平稳,有效提高寿命。3. The two-stage planetary gear adopts a flexible pin structure, so that the planetary gear floats and loads evenly, so that the load of the multi-planetary gear system is more uniform, the transmission is more stable, and the service life is effectively improved.

4、充分利用齿轮箱径向位置空间,在同一平台下可有效提高功率及承载能力。4. Make full use of the radial position space of the gearbox, and effectively improve the power and carrying capacity under the same platform.

附图说明Description of drawings

图1为传统的半直驱风电齿轮箱传动结构示意图。Figure 1 is a schematic diagram of the transmission structure of a traditional semi-direct drive wind power gearbox.

图2为本实用新型的半直驱风电齿轮箱功率分流行星传动结构示意图。Fig. 2 is a schematic diagram of the power split planetary transmission structure of the semi-direct drive wind power gearbox of the present invention.

具体实施方式Detailed ways

下面结合具体实施例对本实用新型作进一步说明。Below in conjunction with specific embodiment the utility model is further described.

参见图2所示,本实施例所提供的齿轮两边偏置的半直驱风电齿轮箱功率分流行星传动结构,包括设于齿轮箱轮毂侧的轮毂侧一级行星轮系、设于齿轮箱发电机侧的发电机侧二级行星轮系及采用单个双列法兰式主轴承结构的主轴承1,所述主轴承1置于齿轮箱中,并位于轮毂侧一级行星轮系的轮毂侧行星轮2和发电机侧二级行星轮系的发电机侧行星轮3之间,用于承受风轮传递过来的力和弯矩等载荷,减少交变载荷对齿轮箱的冲击,其中,所述主轴承1的内圈与发电机外壳4固定在一起,其外圈旋转并与轮毂侧一级行星轮系的轮毂侧一级行星架5和轮毂6用螺栓连接为一体,这样大大利用了空间,提高了承载能力;齿轮箱采用两级行星差动功率分流结构形式,输入功率分别从轮毂侧一级行星轮系的内齿圈7和发电机侧二级行星轮系的发电机侧二级行星架8输入到各自的行星轮传动中,且二者输入功率比率不同,所述轮毂侧一级行星架5与发电机侧二级行星架8通过花键轴9连接,所述轮毂侧一级行星轮系的轮毂侧一级太阳轮10与发电机侧二级行星轮系的内齿圈11连接,所述轮毂侧一级行星轮系的内齿圈7转矩经过轮毂侧行星轮2、轮毂侧一级太阳轮10再传递到发电机侧二级行星轮系的内齿圈11,与发电机侧行星轮3将功率合成,最终通过发电机侧二级行星轮系的发电机侧二级太阳轮12将功率传递给发电机,这种结构使轮毂6的功率得以分流,同样的功率传递可使齿轮箱径向尺寸减小,齿轮箱的功率密度增大,安全可靠性提高。Referring to Fig. 2, the semi-direct-drive wind power gearbox power split planetary transmission structure provided by this embodiment includes a hub-side primary planetary gear train located on the hub side of the gearbox, and a planetary gear train located on the gearbox hub side. The second-stage planetary gear train on the generator side and the main bearing 1 with a single double-row flange-type main bearing structure. The main bearing 1 is placed in the gearbox and located on the hub of the first-stage planetary gear train on the hub side. Between the side planetary gear 2 and the generator side planetary gear 3 of the second-stage planetary gear train on the generator side, it is used to bear loads such as force and bending moment transmitted by the wind wheel, and reduce the impact of alternating loads on the gearbox. Among them, The inner ring of the main bearing 1 is fixed together with the generator housing 4, and its outer ring rotates and is connected with the first-stage planet carrier 5 on the hub side of the first-stage planetary gear train on the hub side and the hub 6 with bolts, thus greatly utilizing The space is increased and the carrying capacity is improved; the gearbox adopts a two-stage planetary differential power splitting structure, and the input power is respectively from the inner ring gear 7 of the first-stage planetary gear train on the hub side and the generator side of the second-stage planetary gear train on the generator side. The secondary planetary carrier 8 is input into the respective planetary gear transmissions, and the input power ratios of the two are different. The primary planetary carrier 5 on the hub side is connected to the secondary planetary carrier 8 on the generator side through a spline shaft 9. The hub The hub-side first-stage sun gear 10 of the side-stage planetary gear train is connected to the inner ring gear 11 of the generator-side second-stage planetary gear train, and the torque of the inner ring gear 7 of the hub-side first-stage planetary gear train passes through the hub-side planetary gear. Wheel 2 and the first-stage sun gear 10 on the hub side are then transmitted to the inner ring gear 11 of the second-stage planetary gear train on the generator side, and the power is synthesized with the planetary gear 3 on the generator side, and finally the power is generated by the second-stage planetary gear train on the generator side The secondary sun gear 12 on the machine side transmits power to the generator. This structure allows the power of the hub 6 to be divided. The same power transmission can reduce the radial size of the gearbox, increase the power density of the gearbox, and ensure safety and reliability. improve.

另外,所述轮毂侧行星轮2和发电机侧行星轮3均采用柔性销结构来均载,所述柔性销结构由柔性销轴13和销套14组成,所述柔性销轴13与各自相应的行星架过盈配合,所述销套14与柔性销轴13过盈配合,并支撑各自相应的行星轴承和行星轮,当内齿圈和太阳轮的两个切向力施加于行星轮上时,来自行星架上的柔性销轴弯曲引起的角度绕度能够被反方向来自柔性销轴另一端的销套弯曲引起的角度绕度所抵消,使每个行星轮平行浮动,进而使载荷在每个行星轮之间平均分配。In addition, both the hub-side planetary gear 2 and the generator-side planetary gear 3 adopt a flexible pin structure to share the load, and the flexible pin structure is composed of a flexible pin shaft 13 and a pin sleeve 14, and the flexible pin shaft 13 is corresponding to each The planet carrier interference fit, the pin sleeve 14 is interference fit with the flexible pin shaft 13, and supports the corresponding planetary bearings and planetary gears, when the two tangential forces of the ring gear and the sun gear are applied to the planetary gears When , the angular winding caused by the bending of the flexible pin shaft on the planet carrier can be offset by the angular winding caused by the bending of the pin bushing from the other end of the flexible pin shaft in the opposite direction, so that each planetary wheel floats in parallel, and then the load in Evenly distributed between each planetary wheel.

以上所述之实施例子只为本实用新型之较佳实施例,并非以此限制本实用新型的实施范围,故凡依本实用新型之形状、原理所作的变化,均应涵盖在本实用新型的保护范围内。The implementation examples described above are only preferred embodiments of the present utility model, and are not intended to limit the scope of implementation of the present utility model, so all changes made according to the shape and principle of the present utility model should be covered by the scope of the present utility model. within the scope of protection.

Claims (2)

1.齿轮两边偏置的半直驱风电齿轮箱功率分流行星传动结构,其特征在于:包括设于齿轮箱轮毂侧的轮毂侧一级行星轮系、设于齿轮箱发电机侧的发电机侧二级行星轮系及采用单个双列法兰式主轴承结构的主轴承,所述主轴承置于齿轮箱中,并位于轮毂侧一级行星轮系的轮毂侧行星轮和发电机侧二级行星轮系的发电机侧行星轮之间,用于承受风轮传递过来的力和弯矩载荷,减少交变载荷对齿轮箱的冲击,其中,所述主轴承的内圈与发电机外壳固定在一起,其外圈旋转并与轮毂侧一级行星轮系的轮毂侧一级行星架和轮毂用螺栓连接为一体;齿轮箱采用两级行星差动功率分流结构形式,输入功率分别从轮毂侧一级行星轮系的内齿圈和发电机侧二级行星轮系的发电机侧二级行星架输入到各自的行星轮传动中,且二者输入功率比率不同,所述轮毂侧一级行星架与发电机侧二级行星架通过花键轴连接,所述轮毂侧一级行星轮系的轮毂侧一级太阳轮与发电机侧二级行星轮系的内齿圈连接,所述轮毂侧一级行星轮系的内齿圈转矩经过轮毂侧行星轮、轮毂侧一级太阳轮再传递到发电机侧二级行星轮系的内齿圈,与发电机侧行星轮将功率合成,最终通过发电机侧二级行星轮系的发电机侧二级太阳轮将功率传递给发电机。1. The power split planetary transmission structure of the semi-direct drive wind power gearbox with offset gears on both sides, which is characterized in that it includes a first-stage planetary gear train on the hub side of the gearbox and a generator on the generator side of the gearbox. The second-stage planetary gear train on the hub side and the main bearing with a single double-row flange-type main bearing structure. Between the planetary wheels on the generator side of the stage planetary gear train, it is used to bear the force and bending moment load transmitted by the wind wheel, and reduce the impact of the alternating load on the gearbox, wherein the inner ring of the main bearing and the generator casing Fixed together, its outer ring rotates and is connected with the first-stage planetary carrier on the hub side of the first-stage planetary gear train on the hub side and the hub with bolts; the gearbox adopts a two-stage planetary differential power splitting structure, and the input power is respectively from the hub The inner ring gear of the first-stage planetary gear train on the side and the second-stage planet carrier on the generator side of the second-stage planetary gear train on the generator side are input into their respective planetary gear transmissions, and the input power ratios of the two are different. The first-stage planetary gear on the hub side The planetary carrier is connected to the second-stage planetary carrier on the generator side through a spline shaft, and the first-stage sun gear on the hub side of the first-stage planetary gear train on the hub side is connected to the inner ring gear of the second-stage planetary gear train on the generator side. The torque of the inner ring gear of the first-stage planetary gear train on the side is transmitted to the inner ring gear of the second-stage planetary gear train on the generator side through the planetary gear on the hub side and the first-stage sun gear on the hub side, and combines power with the planetary gear on the generator side. Finally, the power is transmitted to the generator through the generator-side secondary sun gear of the generator-side secondary planetary gear train. 2.根据权利要求1所述的齿轮两边偏置的半直驱风电齿轮箱功率分流行星传动结构,其特征在于:所述轮毂侧行星轮和发电机侧行星轮均采用柔性销结构来均载,所述柔性销结构由柔性销轴和销套组成,所述柔性销轴与各自相应的行星架过盈配合,所述销套与柔性销轴过盈配合,并支撑各自相应的行星轴承和行星轮,当内齿圈和太阳轮的两个切向力施加于行星轮上时,来自行星架上的柔性销轴弯曲引起的角度绕度能够被反方向来自柔性销轴另一端的销套弯曲引起的角度绕度所抵消,使每个行星轮平行浮动,进而使载荷在每个行星轮之间平均分配。2. The semi-direct-drive wind power gearbox power split planetary transmission structure with biased gears on both sides according to claim 1, characterized in that: both the hub-side planetary gear and the generator-side planetary gear adopt a flexible pin structure to balance The flexible pin structure is composed of flexible pin shafts and pin sleeves, the flexible pin shafts are interference fit with their corresponding planet carriers, and the pin sleeves are interference fit with the flexible pin shafts and support their corresponding planetary bearings And the planetary gear, when the two tangential forces of the ring gear and the sun gear are applied to the planetary gear, the angular rotation caused by the bending of the flexible pin shaft on the planet carrier can be reversed by the pin at the other end of the flexible pin shaft The angular rotation caused by the bending of the bushing cancels out, so that each planetary wheel floats in parallel, so that the load is evenly distributed between each planetary wheel.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113357320A (en) * 2021-05-28 2021-09-07 徐州徐工矿业机械有限公司 Hub reduction gear with two-stage planet carrier double-coupling structure
CN113357096A (en) * 2021-07-12 2021-09-07 廖安国 Ultra-compact power-split detachable wind power main transmission system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113357320A (en) * 2021-05-28 2021-09-07 徐州徐工矿业机械有限公司 Hub reduction gear with two-stage planet carrier double-coupling structure
CN113357320B (en) * 2021-05-28 2022-05-20 徐州徐工矿业机械有限公司 Hub reduction gear with two-stage planet carrier double-coupling structure
CN113357096A (en) * 2021-07-12 2021-09-07 廖安国 Ultra-compact power-split detachable wind power main transmission system

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