CN205036793U - A compact high-power wind power gearbox load sharing structure - Google Patents

A compact high-power wind power gearbox load sharing structure Download PDF

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Publication number
CN205036793U
CN205036793U CN201520745876.9U CN201520745876U CN205036793U CN 205036793 U CN205036793 U CN 205036793U CN 201520745876 U CN201520745876 U CN 201520745876U CN 205036793 U CN205036793 U CN 205036793U
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flexible pin
gearbox
planetary
row conical
main bearing
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CN201520745876.9U
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杨雄威
曹奇
白斌
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MingYang Smart Energy Group Co Ltd
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GUANGDONG MINGYANG WIND POWER INDUSTRY GROUP CO LTD
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Abstract

The utility model discloses a compact high-power wind power gear box load balancing structure, which comprises a flange type double-row conical main bearing and a flexible pin component, wherein the inner ring of the flange type double-row conical main bearing is connected with a planet carrier and a hub through bolts, and the outer ring of the flange type double-row conical main bearing is connected with a wind wheel locking flange and a box body through bolts; the number of the flexible pin assemblies is consistent with that of the planet wheels of the primary planetary gear mechanism, each planet wheel is uniformly loaded by one flexible pin assembly, each flexible pin assembly consists of a flexible pin shaft and a pin sleeve which are matched, one end of each flexible pin shaft is fixedly inserted into the planet carrier and is in interference fit with the planet carrier, the other end of each flexible pin shaft extends towards the direction of the generator of the wind generating set to form a cantilever type structure, and the pin sleeve is in interference fit with the flexible pin shaft and supports the planet wheels. The utility model discloses a plurality of planetary gear all carry in the gearbox, improve the gear and bear the weight of, make the equal effect of carrying of gear box better, and then effectively improve the life of gear box.

Description

一种紧凑型大功率风电齿轮箱均载结构A compact high-power wind power gearbox load sharing structure

技术领域technical field

本实用新型涉及风力发电机组齿轮箱均载的技术领域,尤其是指一种紧凑型大功率风电齿轮箱均载结构。The utility model relates to the technical field of wind power generating set gear box load sharing, in particular to a compact high-power wind power gear box load sharing structure.

背景技术Background technique

业内习知,传统型风力发电机组增速箱传动链中,使用长主轴和太阳轮浮动。此种方式虽然能改善齿轮箱的受载,但太阳轮浮动均载有限,且空间较大。本专利产品是针对大功率紧凑型传动链设计的均载结构,通过法兰式双列圆锥主轴承承受轮毂传递过来的径向力和弯矩,采用柔性销组件使行星轮浮动均载及太阳轮浮动均载相结合,提高多行星轮系的均载效果,可以有效提高齿轮箱的寿命。It is known in the industry that in the transmission chain of the traditional wind turbine gearbox, the long main shaft and the sun gear are used to float. Although this method can improve the load of the gearbox, the floating load sharing of the sun gear is limited and the space is relatively large. This patented product is a load-sharing structure designed for high-power compact transmission chains. The flange-type double-row conical main bearing bears the radial force and bending moment transmitted from the hub, and the flexible pin assembly is used to make the planetary wheel float and load evenly. The combination of wheel floating load equalization improves the load equalization effect of the multi-planetary gear train and can effectively increase the life of the gearbox.

发明内容Contents of the invention

本实用新型的目的在于克服现有技术的不足,提供一种紧凑型大功率风电齿轮箱均载结构,对齿轮箱中多个行星齿轮进行均载,改善齿轮受载,使齿轮箱均载效果更好,进而有效提高齿轮箱的使用寿命。The purpose of this utility model is to overcome the deficiencies of the prior art, to provide a compact high-power wind power gearbox load sharing structure, to carry out load sharing on multiple planetary gears in the gearbox, to improve the gear load, and to make the gear box load sharing effect Better, thereby effectively improving the service life of the gearbox.

为实现上述目的,本实用新型所提供的技术方案为:一种紧凑型大功率风电齿轮箱均载结构,包括有分别置于风力发电机组齿轮箱中的法兰式双列圆锥主轴承和柔性销组件,其中,所述齿轮箱中一级行星齿轮机构的行星架位于风力发电机组的轮毂和法兰式双列圆锥主轴承的内圈之间,该法兰式双列圆锥主轴承的内圈通过螺栓与行星架及轮毂连接,承受轮毂传递过来的径向力和弯矩,该法兰式双列圆锥主轴承的外圈位于齿轮箱的风轮锁定法兰和齿轮箱联接风力发电机组发电机部分的箱体之间,并通过螺栓与该风轮锁定法兰及箱体连接;所述柔性销组件的数量与一级行星齿轮机构的行星轮个数相一致,每个行星轮由一个柔性销组件来均载,每个柔性销组件均由配套的柔性销轴和销套组成,所述柔性销轴的一端固定插装在行星架上,与行星架过盈配合,其另一端朝风力发电机组的发电机方向延伸,形成为悬臂式结构,所述销套与柔性销轴过盈配合,并支撑行星轮,使每个行星轮平行浮动,负载更均匀。In order to achieve the above purpose, the technical solution provided by the utility model is: a compact high-power wind power gearbox load sharing structure, including flange-type double-row conical main bearings and flexible The pin assembly, wherein the planet carrier of the first-stage planetary gear mechanism in the gearbox is located between the hub of the wind power generating set and the inner ring of the flanged double-row conical main bearing, and the inner ring of the flanged double-row conical main bearing The outer ring of the flanged double-row conical main bearing is located on the wind wheel locking flange of the gearbox and the gearbox is connected to the wind turbine between the casings of the generator part, and are connected with the locking flange of the wind rotor and the casing through bolts; the number of the flexible pin assemblies is consistent with the number of planetary wheels of the first-stage planetary gear mechanism, and each planetary wheel is composed of A flexible pin assembly is used to equalize the load. Each flexible pin assembly is composed of a matching flexible pin shaft and a pin sleeve. One end of the flexible pin shaft is fixedly inserted on the planet carrier and is interference fit with the planet carrier. The other end of the flexible pin shaft Extending towards the direction of the generator of the wind power generating set, it forms a cantilever structure. The pin sleeve is in interference fit with the flexible pin shaft and supports the planetary wheels, so that each planetary wheel floats in parallel and the load is more uniform.

所述一级行星齿轮机构的太阳轮与太阳轮输出轴通过花键套连接传递功率,同时,该太阳轮输出轴直接与齿轮箱中二级行星齿轮机构的行星架连接,通过太阳轮的浮动来使行星轮均载。The sun gear of the first-stage planetary gear mechanism is connected to the output shaft of the sun gear to transmit power through a spline sleeve. To make the planetary gear evenly loaded.

本实用新型与现有技术相比,具有如下优点与有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:

1、本均载结构不采用长主轴,而是采用法兰式双列圆锥主轴承,通过法兰式双列圆锥主轴承承受轮毂传递过来的径向力和弯矩,结构紧凑。1. This load sharing structure does not use a long main shaft, but a flanged double-row conical main bearing, which bears the radial force and bending moment transmitted from the hub through the flanged double-row conical main bearing, and has a compact structure.

2、本均载结构采用柔性销组件使行星轮浮动和太阳轮浮动相结合均载,使多行星轮系的受载更加均匀,有效提高寿命。2. The load equalizing structure adopts flexible pin components to combine the floating of the planetary gear and the floating of the sun gear to equalize the load, so that the load of the multi-planetary gear system is more uniform, and the service life is effectively improved.

附图说明Description of drawings

图1为本实用新型所述紧凑型大功率风电齿轮箱均载结构的安装示意图。Fig. 1 is a schematic diagram of the installation of the load sharing structure of the compact high-power wind power gearbox of the present invention.

图2为图1的A-A剖视图。Fig. 2 is a sectional view along A-A of Fig. 1 .

具体实施方式detailed description

下面结合具体实施例对本实用新型作进一步说明。Below in conjunction with specific embodiment the utility model is further described.

如图1和图2所示,本实施例所述的紧凑型大功率风电齿轮箱均载结构,包括有分别置于风力发电机组齿轮箱中的法兰式双列圆锥主轴承和柔性销组件,其中,所述齿轮箱中一级行星齿轮机构的行星架1位于风力发电机组的轮毂2和法兰式双列圆锥主轴承的内圈301之间,该法兰式双列圆锥主轴承的内圈301通过螺栓与行星架1及轮毂2连接,承受轮毂2传递过来的径向力和弯矩,该法兰式双列圆锥主轴承的外圈302位于齿轮箱的风轮锁定法兰4和齿轮箱联接风力发电机组发电机部分的箱体5之间,并通过螺栓与该风轮锁定法兰4及箱体5连接;所述柔性销组件的数量与一级行星齿轮机构的行星轮6个数相一致,每个行星轮6由一个柔性销组件来均载,每个柔性销组件均由配套的柔性销轴701和销套702组成,所述柔性销轴701的一端固定插装在行星架1上,与行星架1过盈配合,其另一端朝风力发电机组的发电机方向延伸,形成为悬臂式结构,所述销套702与柔性销轴701过盈配合,并支撑行星轮6,当一级行星齿轮机构的齿圈8与太阳轮9的两个切向力施加于行星轮6上时,来自行星架1上的柔性销轴701的弯曲引起的角度绕度能够被反方向来自柔性销轴701另一端的销套702的弯曲引起的角度绕度所抵消,使每个行星轮6平行浮动,行星轮6负载更均匀。As shown in Figure 1 and Figure 2, the load sharing structure of the compact high-power wind power gearbox described in this embodiment includes flanged double-row conical main bearings and flexible pin assemblies respectively placed in the gearbox of the wind power generating set , wherein, the planet carrier 1 of the first-stage planetary gear mechanism in the gearbox is located between the hub 2 of the wind power generating set and the inner ring 301 of the flanged double-row conical main bearing, and the flanged double-row conical main bearing The inner ring 301 is connected with the planet carrier 1 and the hub 2 through bolts, and bears the radial force and bending moment transmitted from the hub 2. The outer ring 302 of the flanged double-row conical main bearing is located on the wind wheel locking flange 4 of the gearbox. It is connected with the gearbox between the casing 5 of the generator part of the wind power generating set, and is connected with the locking flange 4 of the wind wheel and the casing 5 through bolts; The 6 numbers are consistent, and each planetary wheel 6 is loaded equally by a flexible pin assembly, and each flexible pin assembly is composed of a matching flexible pin shaft 701 and a pin sleeve 702, and one end of the flexible pin shaft 701 is fixed and inserted On the planet carrier 1, it is interference fit with the planet carrier 1, and its other end extends toward the generator of the wind power generating set, forming a cantilever structure. The pin sleeve 702 is interference fit with the flexible pin shaft 701, and supports the planet wheel 6, when the two tangential forces of the ring gear 8 and the sun gear 9 of the first-stage planetary gear mechanism are applied to the planetary gear 6, the angular winding caused by the bending of the flexible pin shaft 701 on the planet carrier 1 can be The opposite direction comes from the bending of the pin bushing 702 at the other end of the flexible pin shaft 701 to offset the angle, so that each planetary wheel 6 floats in parallel, and the load on the planetary wheel 6 is more uniform.

此外,本实施例所述一级行星齿轮机构的太阳轮9与太阳轮输出轴10通过花键套11连接传递功率,同时,该太阳轮输出轴10直接与齿轮箱中二级行星齿轮机构的行星架连接,通过太阳轮的浮动来使行星轮6均载,以提高多行星轮系的均载效果。In addition, the sun gear 9 and the sun gear output shaft 10 of the first-stage planetary gear mechanism in this embodiment are connected to transmit power through the spline sleeve 11. At the same time, the sun gear output shaft 10 is directly connected to the second-stage planetary gear mechanism in the gearbox. The planet carrier is connected, and the planetary gear 6 is evenly loaded through the floating of the sun gear, so as to improve the load equalizing effect of the multi-planetary gear train.

综上所述,本产品是针对大功率紧凑型传动链设计的均载结构,结构紧凑可靠,通过法兰式双列圆锥主轴承承受轮毂传递过来的径向力和弯矩,采用柔性销组件使行星轮浮动均载及太阳轮浮动均载相结合,提高多行星轮系的均载效果,进而可以有效地提高齿轮箱的使用寿命,值得推广。To sum up, this product is a load-sharing structure designed for high-power compact transmission chains. It has a compact and reliable structure. The flanged double-row conical main bearing bears the radial force and bending moment transmitted from the hub, and uses a flexible pin assembly. Combining the floating load sharing of the planetary gear and the floating load sharing of the sun gear can improve the load sharing effect of the multi-planetary gear system, thereby effectively improving the service life of the gearbox, and it is worth popularizing.

以上所述之实施例子只为本实用新型之较佳实施例,并非以此限制本实用新型的实施范围,故凡依本实用新型之形状、原理所作的变化,均应涵盖在本实用新型的保护范围内。The implementation examples described above are only preferred embodiments of the present utility model, and are not intended to limit the scope of implementation of the present utility model, so all changes made according to the shape and principle of the present utility model should be covered by the scope of the present utility model. within the scope of protection.

Claims (2)

1.一种紧凑型大功率风电齿轮箱均载结构,其特征在于:包括有分别置于风力发电机组齿轮箱中的法兰式双列圆锥主轴承和柔性销组件,其中,所述齿轮箱中一级行星齿轮机构的行星架位于风力发电机组的轮毂和法兰式双列圆锥主轴承的内圈之间,该法兰式双列圆锥主轴承的内圈通过螺栓与行星架及轮毂连接,承受轮毂传递过来的径向力和弯矩,该法兰式双列圆锥主轴承的外圈位于齿轮箱的风轮锁定法兰和齿轮箱联接风力发电机组发电机部分的箱体之间,并通过螺栓与该风轮锁定法兰及箱体连接;所述柔性销组件的数量与一级行星齿轮机构的行星轮个数相一致,每个行星轮由一个柔性销组件来均载,每个柔性销组件均由配套的柔性销轴和销套组成,所述柔性销轴的一端固定插装在行星架上,与行星架过盈配合,其另一端朝风力发电机组的发电机方向延伸,形成为悬臂式结构,所述销套与柔性销轴过盈配合,并支撑行星轮,使每个行星轮平行浮动,负载更均匀。1. A compact high-power wind power gearbox load sharing structure, characterized in that: it includes flanged double-row conical main bearings and flexible pin assemblies that are respectively placed in the gearbox of the wind power generating set, wherein the gearbox The planetary carrier of the middle-stage planetary gear mechanism is located between the hub of the wind turbine and the inner ring of the flanged double-row conical main bearing, and the inner ring of the flanged double-row conical main bearing is connected to the planetary carrier and the hub through bolts , to withstand the radial force and bending moment transmitted from the hub, the outer ring of the flanged double-row conical main bearing is located between the wind wheel locking flange of the gearbox and the box body of the gearbox connected to the generator part of the wind turbine, It is connected with the locking flange of the wind wheel and the box through bolts; the number of flexible pin assemblies is consistent with the number of planetary wheels of the first-stage planetary gear mechanism, and each planetary wheel is equally loaded by a flexible pin assembly. Each flexible pin assembly is composed of a matching flexible pin shaft and a pin sleeve. One end of the flexible pin shaft is fixedly inserted on the planet carrier, and is interference fit with the planet carrier, and the other end extends toward the generator of the wind power generating set. , formed as a cantilever structure, the pin sleeve is in interference fit with the flexible pin shaft, and supports the planetary wheels, so that each planetary wheel floats in parallel, and the load is more uniform. 2.根据权利要求1所述的一种紧凑型大功率风电齿轮箱均载结构,其特征在于:所述一级行星齿轮机构的太阳轮与太阳轮输出轴通过花键套连接传递功率,同时,该太阳轮输出轴直接与齿轮箱中二级行星齿轮机构的行星架连接,通过太阳轮的浮动来使行星轮均载。2. A compact high-power wind power gearbox load sharing structure according to claim 1, characterized in that: the sun gear of the first-stage planetary gear mechanism and the output shaft of the sun gear are connected to transmit power through a spline sleeve, and at the same time , the output shaft of the sun gear is directly connected with the planetary carrier of the second-stage planetary gear mechanism in the gearbox, and the planetary gears are evenly loaded through the floating of the sun gear.
CN201520745876.9U 2015-09-24 2015-09-24 A compact high-power wind power gearbox load sharing structure Expired - Lifetime CN205036793U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108869642A (en) * 2018-07-17 2018-11-23 湖南南方宇航高精传动有限公司 A kind of novel compact wind-powered electricity generation main-gear box
CN109372969A (en) * 2018-10-24 2019-02-22 明阳智慧能源集团股份公司 A kind of wind turbine gearbox drive mechanism of ultra-compact half direct-drive type power dividing differential
CN110057561A (en) * 2019-04-22 2019-07-26 明阳智慧能源集团股份公司 A kind of multi-functional big load of wind turbine gearbox gear flexible pin shaft is test bed
CN110848336A (en) * 2019-12-02 2020-02-28 南京创力传动科技有限公司 Uniform load device with flexible pin shaft and planetary gear
CN110905974A (en) * 2019-11-25 2020-03-24 明阳智慧能源集团股份公司 A compact semi-direct drive wind turbine gearbox power split transmission structure
CN111608871A (en) * 2020-05-18 2020-09-01 明阳智慧能源集团股份公司 Flexible wind rotor locking device for typhoon-resistant wind turbine braking system
CN111608873A (en) * 2020-05-18 2020-09-01 明阳智慧能源集团股份公司 Flexible wind rotor locking structure for braking system of wind turbine resistant to typhoon
CN117329082A (en) * 2023-10-30 2024-01-02 运达能源科技集团股份有限公司 A transmission system coupling device and a fan

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108869642A (en) * 2018-07-17 2018-11-23 湖南南方宇航高精传动有限公司 A kind of novel compact wind-powered electricity generation main-gear box
CN109372969A (en) * 2018-10-24 2019-02-22 明阳智慧能源集团股份公司 A kind of wind turbine gearbox drive mechanism of ultra-compact half direct-drive type power dividing differential
CN110057561A (en) * 2019-04-22 2019-07-26 明阳智慧能源集团股份公司 A kind of multi-functional big load of wind turbine gearbox gear flexible pin shaft is test bed
CN110057561B (en) * 2019-04-22 2024-03-26 明阳智慧能源集团股份公司 Multifunctional large-load test bench for flexible pin shaft of gear of wind power gear box
CN110905974A (en) * 2019-11-25 2020-03-24 明阳智慧能源集团股份公司 A compact semi-direct drive wind turbine gearbox power split transmission structure
CN110848336A (en) * 2019-12-02 2020-02-28 南京创力传动科技有限公司 Uniform load device with flexible pin shaft and planetary gear
CN110848336B (en) * 2019-12-02 2024-01-02 南京创力传动科技有限公司 Take flexible round pin axle and planetary gear to evenly carry device
CN111608871A (en) * 2020-05-18 2020-09-01 明阳智慧能源集团股份公司 Flexible wind rotor locking device for typhoon-resistant wind turbine braking system
CN111608873A (en) * 2020-05-18 2020-09-01 明阳智慧能源集团股份公司 Flexible wind rotor locking structure for braking system of wind turbine resistant to typhoon
CN117329082A (en) * 2023-10-30 2024-01-02 运达能源科技集团股份有限公司 A transmission system coupling device and a fan

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