CN209319474U - Diecast parts are classified polishing system automatically - Google Patents
Diecast parts are classified polishing system automatically Download PDFInfo
- Publication number
- CN209319474U CN209319474U CN201920053566.9U CN201920053566U CN209319474U CN 209319474 U CN209319474 U CN 209319474U CN 201920053566 U CN201920053566 U CN 201920053566U CN 209319474 U CN209319474 U CN 209319474U
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- Prior art keywords
- polishing
- endless belt
- conveyer
- supply line
- polishing system
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Abstract
Classify automatically polishing system the utility model discloses diecast parts, high degree of automation, it overcomes worker in the prior art and needs to pick the problem that all kinds of parts cause workload huge manually, the working method of worker becomes only needing to control the switch of each linear drive apparatus from constantly picking classification manually, greatly reduces manpower consumption, reduces working strength, improves work efficiency.The bottom of elastomer is squeezed into the part in soft cover, elastomer applies reaction force to part, so that the sand paper layer of elastomer bottom is tightly attached to above part, by the continuous advance of part, to pass through the rough surface of sand paper layer and conveyer belt of polishing, it polishes jointly the upper and lower surface of part, realize the preliminary polishing in transmission process to part, after part comes out out of soft cover, worker need to only carry out smart sanding operation, it no longer needs to carry out rough grinding, to greatly reduce manpower consumption and the labor intensity of worker.
Description
Technical field
The utility model relates to machine field, and in particular to diecast parts are classified polishing system automatically.
Background technique
Die casting is a kind of part of compression casting, is incited somebody to action using the compression casting machinery die casting machine for installing casting die
It is heated to be the metals such as the copper, zinc, aluminum or aluminum alloy of liquid and pours into the feeding inlet of die casting machine and casts out mold through die casting machine die casting
Copper, zinc, aluminium part or the aluminum alloy part of the shape and size of limitation, such part are usually just called die casting.Due to
Metallic copper, zinc, aluminium and aluminium alloy have good mobility and plasticity, and casting processing is in the die casting machine for having pressure
Casting, therefore aluminium diecasting can make various more complex shapes, can also make higher precision and finish, thus very big
The casting surplus of the machining amount for reducing casting and metallic copper of degree, zinc, aluminum or aluminum alloy, not only saved electric power,
Labour cost is also greatly saved in metal material；And copper, zinc, aluminium and aluminium alloy have excellent thermal conductivity, lesser specific gravity and
High machinability；To which die casting is widely used in automobile manufacture, internal combustion engine production, motorcycle manufacture, motor manufacture, oil
Pump the various industries such as manufacture, gearing manufacture, precision instrument, landscaping, power construction, building decoration.In diecast parts
Process in, all kinds of parts generally pass through in transportation sort manually to carry out, and it is very big that manpower chooses workload.Also, it is pressing
In the process for casting part, need to polish to molding part, it is general in the prior art that polishing work is carried out by manpower
Industry, time-consuming and laborious, inefficiency.
Utility model content
Classify automatically polishing system the purpose of this utility model is to provide diecast parts, to solve in the prior art to each
The problem of manpower of class diecast parts picks classification, manpower polishing leads to serious manpower consumption, heavy workload, realizing reduces die casting
Manpower consumption while the automatic purpose tentatively polished in part classification transportational process.
The utility model is achieved through the following technical solutions:
Diecast parts are classified polishing system automatically, which is characterized in that including categorizing system and polishing system:
The categorizing system includes feed device, and the downstream of feed device connects end to end endless belt conveyer, institute
It states and mounting post is set in endless belt conveyer, the cross section of mounting post and endless belt conveyer are concentric；The outer rim of the endless belt conveyer
The circumferentially distributed classification supply line of N item is set, and the conveying direction of N item classification supply line is along the radial direction side of endless belt conveyer
To；The top surface of the mounting post is flushed with the upper surface of endless belt conveyer, and N number of linear drive apparatus is arranged in mounting post, N number of straight
The driving end of line driving device is respectively facing N item classification supply line, and the driving end of the linear drive apparatus, which is fixedly connected with, to push away
Plate, wherein N >=2；It further include the portal frame being erected on endless belt conveyer, the part being arranged on the portal frame straight down is known
Other device, identification upper surface of the direction towards endless belt conveyer of Parts Recognition device, part enter annular from feed device
After conveyer belt, the portal frame is first passed through, again successively by the position for supply line face of respectively classifying on endless belt conveyer；
Polishing system is respectively provided on every classification supply line, the polishing system includes shaggy polishing conveyer belt,
The both ends of polishing conveyer belt connect with upstream, the downstream of classification supply line respectively, and open at both ends is arranged on the polishing conveyer belt
Soft cover, be fixedly connected with elastomer in the soft cover, distance of the elastomer away from polishing conveyer belt upper surface is passed along polishing
The direction of transfer of band is sent to gradually rise, the bottom surface of the elastomer is bonded sand paper layer.
Pick classification for the manpower in the prior art to all kinds of diecast parts, manpower polishing cause manpower consumption it is serious,
The problem of heavy workload, classifies polishing system automatically the utility model proposes diecast parts, and molding diecast parts are filled from feeding
It sets and is delivered in this system, since the downstream of feed device connects end to end endless belt conveyer, part can enter
On endless belt conveyer.Mounting post is set in endless belt conveyer, and the cross section of mounting post and endless belt conveyer are concentric, so that zero
Part is rotated on endless belt conveyer around mounting post.After part enters on endless belt conveyer, pass through out of portal frame first, dragon
Parts Recognition device on door frame identifies the size or type of part, and part continues on endless belt conveyer movement later.Ring
The circumferentially distributed classification supply line of the outer rim setting N item of shape conveyer belt, the conveying direction of N item classification supply line are passed along annular
The radial direction of band is sent, therefore different classification supply lines there can be different transporting directions.Due to mounting post top surface with
The upper surface of endless belt conveyer flushes, therefore the linear drive apparatus of mounting post top surface can directly drive push plate towards each classification
The direction of supply line is mobile.When the utility model is used, diecast parts enter endless belt conveyer from feed device, around mounting post
It is rotated, is passed through out of portal frame first, the Parts Recognition device on portal frame identifies the size or type of part, later
Part continues on endless belt conveyer movement, after Parts Recognition device identifies the part, can be judged according to presupposed information
Which item classification supply line the part needs to enter on, and the signal recognized is transferred to each linear drive apparatus.Due to annular
The transmission speed of conveyer belt is known to artificial setting, therefore part is moved to corresponding classification from identified portal frame and transports
Time at defeated line is fixed and computable.When part is moved at corresponding classification supply line, corresponding linear drives
Part, is pushed on corresponding classification supply line by device starting by push plate.The utility model assorting process the degree of automation
High and working principle and structure are all extremely simple, remarkable in economical benefits, overcome worker in the prior art and need to pick manually
The problem that all kinds of parts cause workload huge, the working method of worker become only needing to control each straight line from constantly picking classification
The switch of driving device greatly reduces manpower consumption, reduces working strength, improves work efficiency.Every point
It is respectively provided with polishing system on class supply line, the polishing system includes shaggy polishing conveyer belt, and the two of conveyer belt of polishing
End connects with upstream, the downstream of classification supply line respectively, and the soft cover of open at both ends, the soft cover are arranged on the polishing conveyer belt
Inside it is fixedly connected with elastomer, distance of the elastomer away from polishing conveyer belt upper surface, along the direction of transfer of polishing conveyer belt
It gradually rises, the bottom surface of the elastomer is bonded sand paper layer.Which item classification supply line tube components do not enter, and require by one
A polishing system, first part be temporarily disengaged from classification supply line be moved to polishing conveyer belt on, along polishing conveyer belt move into
And enter in soft cover, the bottom of elastomer is squeezed into the part in soft cover, elastomer applies reaction force to part, to make
The sand paper layer for obtaining elastomer bottom is tightly attached to above part, by the continuous advance of part, to pass through sand paper layer and polishing biography
The rough surface of band is sent, is polished jointly the upper and lower surface of part, the preliminary polishing in realization transmission process to part, zero
After part comes out out of soft cover, worker need to only carry out smart sanding operation, no longer need to carry out rough grinding, to greatly reduce worker
Manpower consumption and labor intensity.
The endless belt conveyer is horizontal, and the feed device gradually tilts to annular transmission along feed direction from top to bottom
The top of band.So that diecast parts are along in feed device transmission process, there are also gravity booster actions, so that it is guaranteed that part can
Stable is transmitted on endless belt conveyer, avoids bite of the part between feed device and endless belt conveyer.The push plate is
Arc panel, the concave surface of push plate is towards corresponding classification supply line direction.A tool can be provided part by arc panel
Cambered coating space, so that more stable be quickly pushed to part on corresponding classification supply line.The straight line drives
Dynamic device is cylinder.Cylinder movement is rapid, convenient for being quickly pushed into it on classification supply line in the rotation process of part.
It further include the controller for being fixed on the mounting post top surface, the controller is for controlling each linear drive apparatus；
The output end of the Parts Recognition device is connected to the input terminal of controller.Controller is used to receive the identification of Parts Recognition device
Signal is simultaneously judged, then controls the movement of all linear drive apparatus.
The outer diameter of the mounting post is 5~10mm smaller than the internal diameter of endless belt conveyer.So that mounting post and endless belt conveyer it
Between have enough gaps, it is ensured that the two will not contact, and avoid unnecessary abrasion, improve the utility model use the longevity
Life.The distance between the classification supply line and the outer rim of endless belt conveyer are 3~5mm.3~5mm can be to avoid classification transport
Interfering between line and endless belt conveyer, while can ensure under the motive force of linear drive apparatus again, part can
It is pushed on classification supply line across so small gap.
The endless belt conveyer, classification supply line are feed belt；The outer surface of the polishing conveyer belt coats one layer
Sand paper.
The classification supply line of the polishing conveyer belt upstream end and the classification supply line of downstream are located at polishing transmission
Top, the lower section of band.Transhipment and continuous transmission are realized by gravity convenient for part.
The soft cover is made by rubber, and the elastomer is sponge, and the lower surface of the elastomer is wavy.Under
Soft cover is pressed to can further improve elastomer to the active force of part, to improve the frictional force just polished.
It further include the lifting device being connected with the soft cover, the lifting device is for driving soft cover to go up and down.To pass through
The lifting of soft cover is controlled, soft cover is adjusted to the press force of part, the polishing dynamics to part is adjusted with this.
The Parts Recognition device includes image acquiring device and picture recognition module.Pass through image acquiring device capture zero
Part image, and being identified by picture recognition module according to default, those skilled in the art can be with by the prior art
It realizes, this will not be repeated here.
The endless belt conveyer, classification supply line are feed belt.Feed belt structure is simple, it is only necessary to pass through synchronization
Band and the belt wheel to match can be realized, convenient for the control and adjustment to transmission speed.
The utility model compared with prior art, has the following advantages and benefits:
1, the utility model diecast parts are classified polishing system automatically, and high degree of automation overcomes work in the prior art
People needs to pick the problem that all kinds of parts cause workload huge manually, and the working method of worker by constantly picking classification manually
The switch for becoming only needing to control each linear drive apparatus greatly reduces manpower consumption, reduces working strength, improves
Working efficiency.
2, the utility model diecast parts are classified polishing system automatically, and the bottom of elastomer is squeezed into the part in soft cover
Portion, elastomer apply reaction force to part, so that the sand paper layer of elastomer bottom is tightly attached to above part, by part
Continuous advance, thus by sand paper layer and polish conveyer belt rough surface, polish jointly the upper and lower surface of part,
After realizing that the preliminary polishing in transmission process to part, part come out out of soft cover, worker need to only carry out smart sanding operation, be not necessarily to
Rough grinding is carried out again, to greatly reduce manpower consumption and the labor intensity of worker.
Detailed description of the invention
Attached drawing described herein is used to provide to further understand the utility model embodiment, constitutes the one of the application
Part does not constitute the restriction to the utility model embodiment.In the accompanying drawings:
Fig. 1 is the top view of the utility model specific embodiment；
Fig. 2 is the structural schematic diagram of categorizing system in the utility model specific embodiment；
Fig. 3 is the front view of portal frame in the utility model specific embodiment；
Fig. 4 is the cross-sectional view of polishing system in the utility model specific embodiment；
Fig. 5 is the structural schematic diagram of soft cover in the utility model specific embodiment.
Label and corresponding parts title in attached drawing:
1- feed device, 2- endless belt conveyer, 3- mounting post, 4- classification supply line, 5- linear drive apparatus, 6- push plate,
7- controller.
Specific embodiment
For the purpose of this utility model, technical solution and advantage is more clearly understood, below with reference to embodiment and attached drawing,
The utility model is described in further detail, and the exemplary embodiment and its explanation of the utility model are only used for explaining this
Utility model is not intended to limit the scope of the present invention.
Embodiment 1:
Diecast parts as shown in Figures 1 to 5 are classified polishing system, including categorizing system and polishing system automatically: described
Categorizing system includes feed device 1, and the downstream of feed device 1 connects end to end endless belt conveyer 2, the annular transmission
Mounting post 3 is set in band 2, and the cross section of mounting post 3 and endless belt conveyer 2 are concentric；N is arranged in the outer rim of the endless belt conveyer 2
The circumferentially distributed classification supply line 4 of item, the conveying direction of N item classification supply line 4 is along the radial direction of endless belt conveyer 2；
The top surface of the mounting post 3 is flushed with the upper surface of endless belt conveyer 2, and N number of linear drive apparatus 5 is arranged in mounting post, N number of straight
The driving end of line driving device 5 is respectively facing N item classification supply line 4, and the driving end of the linear drive apparatus 5 is fixedly connected with
Push plate 6, wherein N >=2；Further include the portal frame 8 being erected on endless belt conveyer 2, is arranged straight down on the portal frame 8
Parts Recognition device 9, the identification direction of Parts Recognition device 9 is towards the upper surface of endless belt conveyer 2, and part is from feed device 1
After upper entrance endless belt conveyer 2, the portal frame 8 is first passed through, again successively by respectively classifying supply line 4 just on endless belt conveyer 2
Pair position；Polishing system is respectively provided on every classification supply line 4, the polishing system includes shaggy polishing conveyer belt
10, the both ends for conveyer belt 10 of polishing connect with upstream, the downstream of classification supply line 4 respectively, are arranged on the polishing conveyer belt 10
The soft cover 11 of open at both ends, soft cover are fixedly connected with elastomer 12 in 11, the elastomer 12 is away from table on polishing conveyer belt 10
The distance in face gradually rises along the direction of transfer of polishing conveyer belt 10, and the bottom surface of the elastomer 12 is bonded sand paper layer 13.
Embodiment 2:
Diecast parts as shown in Figures 1 to 5 are classified polishing system automatically, and on the basis of embodiment 1, the annular passes
Send band 2 horizontal, the feed device 1 gradually tilts to the top of endless belt conveyer 2 along feed direction from top to bottom；It is described to push away
Plate 6 is arc panel, and the concave surface of push plate 6 is towards corresponding 4 direction of classification supply line；The linear drive apparatus 5 is cylinder.
It further include the controller 7 for being fixed on 3 top surface of mounting post, the controller 7 is described for controlling each linear drive apparatus 5
The output end of Parts Recognition device 9 is connected to the input terminal of controller 7.The outer diameter of the mounting post 3 is than in endless belt conveyer 2
Small 5~the 10mm of diameter；The distance between the classification supply line 4 and the outer rim of endless belt conveyer 2 are 3~5mm.The annular transmission
Band 2, classification supply line 4 are feed belt；The outer surface of the polishing conveyer belt 10 coats one layer of sand paper.The polishing transmission
Classification supply line 4 with 10 upstream ends and the classification supply line 4 of downstream are located at top, the lower section of polishing conveyer belt 10.
The soft cover 11 is made by rubber, and the elastomer 12 is sponge, and the lower surface of the elastomer 12 is wavy.Also wrap
The lifting device 14 being connected with the soft cover 11 is included, the lifting device 14 is for driving soft 11 lifting of cover.The Parts Recognition
Device 9 includes image acquiring device and picture recognition module.
Above-described specific embodiment, to the purpose of this utility model, technical scheme and beneficial effects carried out into
One step is described in detail, it should be understood that being not used to limit the foregoing is merely specific embodiment of the present utility model
Determine the protection scope of the utility model, within the spirit and principle of the utility model, any modification for being made equally is replaced
It changes, improve, should be included within the scope of protection of this utility model.
Claims (9)
- The polishing system 1. diecast parts are classified automatically, which is characterized in that including categorizing system and polishing system:The categorizing system includes feed device (1), and the downstream of feed device (1) connects end to end endless belt conveyer (2), mounting post (3) are set in the endless belt conveyer (2), the cross section of mounting post (3) and endless belt conveyer (2) are concentric；Institute State the circumferentially distributed classification supply line (4) of the outer rim setting N item of endless belt conveyer (2), the conveying of N item classification supply line (4) Direction is along the radial direction of endless belt conveyer (2)；The top surface of the mounting post (3) and the upper surface of endless belt conveyer (2) are neat It is flat, it is arranged in mounting post N number of linear drive apparatus (5), the driving end of N number of linear drive apparatus (5) is respectively facing N item classification fortune The driving end of defeated line (4), the linear drive apparatus (5) is fixedly connected with push plate (6), wherein N >=2；It further include being erected at ring Portal frame (8) on shape conveyer belt (2), Parts Recognition device (9) straight down is arranged on the portal frame (8), and part is known The identification direction of other device (9) is towards the upper surface of endless belt conveyer (2), and part is from feed device (1) into annular transmission After band (2), the portal frame (8) is first passed through, again successively by the position of classification supply line (4) face each on endless belt conveyer (2) It sets；Polishing system is respectively provided on every classification supply line (4), the polishing system includes shaggy polishing conveyer belt (10), the both ends of polishing conveyer belt (10) connect with upstream, the downstream of classification supply line (4) respectively, the polishing conveyer belt (10) the soft cover (11) of open at both ends is set on, is fixedly connected elastomer (12) in the soft cover (11), the elastomer (12) Away from polishing conveyer belt (10) upper surface distance, along polishing conveyer belt (10) direction of transfer gradually rise, the elastomer (12) bottom surface is bonded sand paper layer (13).
- The polishing system 2. diecast parts according to claim 1 are classified automatically, which is characterized in that the endless belt conveyer (2) horizontal, the feed device (1) gradually tilts to the top of endless belt conveyer (2) along feed direction from top to bottom；It is described Push plate (6) is arc panel, and the concave surface of push plate (6) is towards corresponding classification supply line (4) direction；The linear drive apparatus It (5) is cylinder.
- The polishing system 3. diecast parts according to claim 1 are classified automatically, which is characterized in that further include be fixed on it is described The controller (7) of mounting post (3) top surface, the controller (7) is for controlling each linear drive apparatus (5), the Parts Recognition The output end of device (9) is connected to the input terminal of controller (7).
- The polishing system 4. diecast parts according to claim 1 are classified automatically, which is characterized in that the mounting post (3) Outer diameter is 5~10mm smaller than the internal diameter of endless belt conveyer (2)；Between classification supply line (4) and the outer rim of endless belt conveyer (2) Distance be 3~5mm.
- The polishing system 5. diecast parts according to claim 1 are classified automatically, which is characterized in that the endless belt conveyer (2), classification supply line (4) is feed belt；The outer surface of polishing conveyer belt (10) coats one layer of sand paper.
- The polishing system 6. diecast parts according to claim 1 are classified automatically, which is characterized in that the polishing conveyer belt (10) the classification supply line (4) of upstream end and the classification supply line (4) of downstream be located at polishing conveyer belt (10) top, Lower section.
- The polishing system 7. diecast parts according to claim 1 are classified automatically, which is characterized in that the soft cover (11) is by rubber Glue is made, and the elastomer (12) is sponge, and the lower surface of the elastomer (12) is wavy.
- The polishing system 8. diecast parts according to claim 1 are classified automatically, which is characterized in that further include and the soft cover (11) connected lifting device (14), the lifting device (14) is for driving soft cover (11) to go up and down.
- The polishing system 9. diecast parts according to claim 1 are classified automatically, which is characterized in that the Parts Recognition device It (9) include image acquiring device and picture recognition module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920053566.9U CN209319474U (en) | 2019-01-11 | 2019-01-11 | Diecast parts are classified polishing system automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920053566.9U CN209319474U (en) | 2019-01-11 | 2019-01-11 | Diecast parts are classified polishing system automatically |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209319474U true CN209319474U (en) | 2019-08-30 |
Family
ID=67731205
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920053566.9U Expired - Fee Related CN209319474U (en) | 2019-01-11 | 2019-01-11 | Diecast parts are classified polishing system automatically |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209319474U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114734338A (en) * | 2022-04-07 | 2022-07-12 | 江阴市恒润传动科技有限公司 | Two-way motion type rapid operation spindle bearing polishing equipment |
-
2019
- 2019-01-11 CN CN201920053566.9U patent/CN209319474U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114734338A (en) * | 2022-04-07 | 2022-07-12 | 江阴市恒润传动科技有限公司 | Two-way motion type rapid operation spindle bearing polishing equipment |
| CN114734338B (en) * | 2022-04-07 | 2023-01-10 | 江阴市恒润传动科技有限公司 | Two-way motion type rapid operation spindle bearing polishing equipment |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190830 Termination date: 20200111 |
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| CF01 | Termination of patent right due to non-payment of annual fee |