CN209303890U - A kind of ultrasonic welding institution that welding precision is high - Google Patents
A kind of ultrasonic welding institution that welding precision is high Download PDFInfo
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- CN209303890U CN209303890U CN201822002230.8U CN201822002230U CN209303890U CN 209303890 U CN209303890 U CN 209303890U CN 201822002230 U CN201822002230 U CN 201822002230U CN 209303890 U CN209303890 U CN 209303890U
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Abstract
A kind of high ultrasonic welding institution of welding precision of the utility model, including aluminum profile rack, shield, Y-axis driving mechanism, X-axis and Z axis driving mechanism, touch operation screen, supersonic generator, emergency switch, manual start switch, sliding door, safe grating sensor, three color alarm lamps and castor or footed glass.The utility model not only realizes can be to various different heights, the workpiece of different length and different in width carries out welding processing, it, which is also achieved, to be adjusted X to manual movement, mobile adjusting three combines to adjust each welding position Y-direction manually for mobile adjusting and Z-direction manually, its machining accuracy is high, processing effect is good and high in machining efficiency, unified standard can be reached using the welding position of its product processed and the depth of weld, the yields of product is high, and its entire welding process is participated in without artificial, it realizes the labor intensity that can reduce worker and reduces the labour cost of enterprise, it is more convenient to use, fast, it is practical.
Description
Technical field
The utility model relates to a kind of ultrasonic welding institutions that welding precision is high.
Background technique
Each contact of traditional element is all that copper foil is put by manpower on welding position, then, man-hour manually hand-held
Ultrasonic welding machine welds it one by one, this production method causes the welding position of product and the depth of weld to be difficult to reach system
One standard, not only has that welding precision is poor, welding efficiency is low, scrappage is high and deficiency inconvenient to use, also results in
The large labor intensity of worker and the labor service Cheng Yaogao of enterprise, do not meet that enterprise is extensive, requirement of mass production.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of ultrasonic welding institution that welding precision is high, processing
Precision is high, processing effect is good, high in machining efficiency, can reach system using the welding position of its product processed and the depth of weld
One standard, the yields of product is high, and solving tradition is to put on welding post by copper foil using manpower and use people
Work hand-held ultrasound bonding machine welds workpiece one by one, and such mode of operation causes it with low precision, welding efficiency
Product low, that scrappage is high, the large labor intensity of worker, the labour cost of enterprise are high and welding comes out is difficult to reach unified standard
The problem of.The utility model is achieved through the following technical solutions:
A kind of ultrasonic welding institution that welding precision is high, including aluminum profile rack, the upper surface of aluminum profile rack are provided with
Shield is provided with Y-axis driving mechanism in shield, X-axis and Z axis driving mechanism is provided on rear side of Y-axis driving mechanism；Y-axis driving
Mechanism includes two Y-direction guide rails of bilateral symmetry distribution, Y-direction ball screw is provided between two Y-direction guide rails, in two Y-directions
Guide rail, which slides over, is provided with horizontal adjustment platform, and the upper surface of horizontal adjustment platform is provided with product positioning jig, Y-direction ball wire
The rear and front end of bar is respectively arranged with first bearing seat, sets below the first bearing seat of Y-direction ball screw rear end
It is equipped with Y-direction driving servo motor, the side of Y-direction driving servo motor is provided with the first synchronizing wheel, same with Y-direction driving servo motor
The side of the first bearing seat of side is also equipped with the first synchronizing wheel, and it is synchronous that two the first synchronizing wheels are connected with first
Band.
Preferably, the X-axis and Z axis driving mechanism include two X direction guiding rails of upper and lower parallelly distribute on, in two X to
It is provided with slide plate on front side of guide rail, basket hollow structure is set as in the middle part of slide plate, is provided with X to ball wire between two X direction guiding rails
Bar, X are respectively arranged with second bearing seat to the left and right ends of ball screw, and X is to being provided with X to drive below ball screw left end
Dynamic servo motor, is provided with the second synchronizing wheel to the second bearing seat of ball screw left end positioned at X, the X is watched to driving
The side for taking motor is also equipped with the second synchronizing wheel, and two the second synchronizing wheels are connected with the second synchronous belt；X is to ball screw
It is provided with ultrasonic transducer below middle part, Z-direction guide rail is provided on the right side of ultrasonic transducer, in being carried out on Z-direction guide rail
It sliding up and down and is provided with sliding block, the side of sliding block is provided with ultrasonic bonding head, and ultrasonic bonding head is mounted on the middle part of slide plate,
Ultrasonic bonding head can carry out transverse shifting by slide plate on two X direction guiding rails, and drive is provided with below ultrasonic transducer
Dynamic electric cylinder drives and is provided with Z-direction driving servo motor below electric cylinder.
Preferably, the surface of the product positioning jig is provided with fibre optical sensor.
Preferably, the upper surface of the X-axis and Z axis driving mechanism are provided with touch operation screen.
Preferably, the positive lower left corner of aluminum profile rack is provided with supersonic generator.
Preferably, emergency switch is provided on front side of aluminum profile rack top surface, the left and right sides point of emergency switch
Manual start switch is not provided with it.
Preferably, being provided with sliding door on the left of the shield, safety light is respectively arranged at left and right sides of shroud front
Gate sensor.
Preferably, the side of the shield top surface is provided with three color alarm lamps.
Preferably, four angles of aluminum profile rack bottom surface are provided with castor or footed glass separately below.
Preferably, being provided with controller or control system, Y-axis driving mechanism, X-axis and Z axis in the touch operation screen
Driving mechanism, supersonic generator, safe grating sensor, three color alarm lamps and fibre optical sensor respectively with controller or control
System carries out signal transmission.
A kind of high ultrasonic welding institution of welding precision of the utility model, including aluminum profile rack, shield, Y-axis are driven
Motivation structure, X-axis and Z axis driving mechanism, touch operation screen, supersonic generator, emergency switch, manual start switch, sliding door, peace
Full raster sensor, three color alarm lamps and castor or footed glass, Y-axis driving mechanism include Y-direction guide rail, Y-direction ball screw, horizontal tune
It is same to save platform, product positioning jig, Level tune column, first bearing seat, Y-direction driving servo motor, the first synchronizing wheel and first
Walk band.The workpiece to be processed of the utility model is firstly placed at the upper surface of product positioning jig, and then, operator can basis
The parameters for needing to run by touch operation screen come input control all parts of production and processing, are watched as input control is each
The parameters such as the parameter of motor operation and the welding position of input ultrasonic bonding head are taken, followed by operator presses to open manually
Dynamic switch, Y-direction drive servo motor starting operation, and Y-direction driving servo motor can drive Level tune flat by Y-direction ball screw
Platform is moved forward and backward in Y-direction guide rail, enables workpiece to be processed with product positioning jig under the drive of horizontal adjustment platform
Processing desired position can be accurately transplanted on or be transplanted on the underface of ultrasonic bonding head, ultrasonic bonding head is made to realize energy
The workpiece of different in width is processed；X can drive slide plate in X direction guiding rail by X to driving servo motor to ball screw
Front side carries out transverse shifting, so that ultrasonic bonding head is carried out transverse shifting with the movement of slide plate and carrys out workpiece to different length
It is processed；When Z-direction driving servo motor starting running, Z-direction driving servo motor can push sliding block to lead in Z-direction by screw rod
Elevating movement is carried out on rail, and ultrasonic bonding head is enable to carry out elevating movement with the movement of sliding block；When driving electric cylinder operation
When, driving electric cylinder can provide power for ultrasonic transducer, make ultrasonic bonding head energy under the drive of ultrasonic transducer
Lifting moving is subjected to the workpiece for the different height being placed on product positioning jig, which ensure that supersonic welding
The welding precision of connector, machining accuracy is high, processing effect is good, welding position and the depth of weld using its product processed
Unified standard can be reached, the yields of product is high, can also weld all kinds of metal terminals and energy in the case where replacing fixture
The metals such as harness are welded, and its welding process is participated in without artificial, realizes the labor intensity that can reduce worker
It is more convenient to use, quick with the labour cost for reducing enterprise, it is practical.
Detailed description of the invention
The utility model is described in detail by following preferred embodiments and attached drawing for ease of explanation,.
Fig. 1 is a kind of perspective view of the high ultrasonic welding institution of welding precision of the utility model.
Fig. 2 be Y-axis driving mechanism in a kind of high ultrasonic welding institution of welding precision of the utility model and X-axis and
The assembling stereogram of Z axis driving mechanism.
Fig. 3 is X-axis and Z axis driving mechanism in a kind of high ultrasonic welding institution of welding precision of the utility model
Structural schematic diagram.
Specific embodiment
The utility model is more fully retouched below with reference to relevant drawings for the ease of understanding the utility model,
It states.The better embodiment of the utility model is given in attached drawing.But the utility model can come in many different forms
It realizes, however it is not limited to embodiments described herein.On the contrary, the purpose of providing these embodiments is that making practical new to this
The disclosure of type understands more thorough and comprehensive.
Unless otherwise defined, all technical and scientific terms used herein are led with the technology for belonging to the utility model
The normally understood meaning of the technical staff in domain is identical.
In the present embodiment, referring to figs. 1 to shown in Fig. 3, a kind of high ultrasonic welding machine of welding precision of the utility model
Structure, including aluminum profile rack 1, the upper surface of aluminum profile rack 1 are provided with shield 2, Y-axis driving mechanism 3, Y-axis are provided in shield 2
The rear side of driving mechanism 3 is provided with X-axis and Z axis driving mechanism 4；Y-axis driving mechanism 3 includes two Y-directions of bilateral symmetry distribution
Guide rail 30 is provided with Y-direction ball screw 31 between two Y-direction guide rails 30, slides over the level of being provided in two Y-direction guide rails 30
Platform 32 is adjusted, the upper surface of horizontal adjustment platform 32 is provided with product positioning jig 33, the rear and front end point of Y-direction ball screw 31
It is not provided with first bearing seat 34, Y-direction drive is provided with below the first bearing seat 34 of 31 rear end of Y-direction ball screw
The side of dynamic servo motor 35, Y-direction driving servo motor 35 is provided with the first synchronizing wheel 36, same with Y-direction driving servo motor 35
The side of the first bearing seat 34 of side is also equipped with the first synchronizing wheel 36, and two the first synchronizing wheels 36 are connected with first
Synchronous belt 37.
In one embodiment, the X-axis and Z axis driving mechanism 4 include two X direction guiding rails of upper and lower parallelly distribute on
40, the front side of two X direction guiding rails 40 is provided with slide plate 41, the middle part of slide plate 41 is set as basket hollow structure, two X direction guiding rails 40
Between be provided with X to ball screw 42, X is respectively arranged with second bearing seat 43 to the left and right ends of ball screw 42, and X is to ball
X is provided with below 42 left end of screw rod to driving servo motor 44, positioned at X to the second bearing seat of 42 left end of ball screw
43 are provided with the second synchronizing wheel 45, and the X is also equipped with the second synchronizing wheel 45 to the side of driving servo motor 44, and two second
Synchronizing wheel 45 is connected with the second synchronous belt 46；X surpasses to ultrasonic transducer 47 is provided with below the middle part of ball screw 42
The right side of acoustic wave transducer 47 is provided with Z-direction guide rail 48, is provided with sliding block 49, sliding block in sliding up and down on Z-direction guide rail 48
49 side is provided with ultrasonic bonding head 5, and ultrasonic bonding head 5 is mounted on the middle part of slide plate 41, and ultrasonic bonding head 5 passes through
Slide plate 41 can carry out transverse shifting on two X direction guiding rails 40, and driving electric cylinder 6 is provided with below ultrasonic transducer 47,
Z-direction driving servo motor 7 is provided with below driving electric cylinder 6.
In one embodiment, the surface of the product positioning jig 33 is provided with fibre optical sensor (not shown).
In one embodiment, the upper surface of the X-axis and Z axis driving mechanism 4 are provided with touch operation screen 8.
In one embodiment, the positive lower left corner of the aluminum profile rack 1 is provided with supersonic generator 9.
In one embodiment, emergency switch 10, emergency switch 10 are provided on front side of 1 top surface of aluminum profile rack
The left and right sides be respectively arranged with manual start switch 11.
In one embodiment, the left side of the shield 2 is provided with sliding door 12, the positive left and right sides of shield 2 difference
It is provided with safe grating sensor 13.
In one embodiment, the side of 2 top surface of shield is provided with three color alarm lamps 14.
In one embodiment, four angles of 1 bottom surface of aluminum profile rack are provided with castor or footed glass separately below
15。
The operating process of the high ultrasonic welding institution of the welding precision are as follows: firstly, workpiece to be processed is placed on product
The upper surface of positioning fixture 33, then, operator can according to production and processing need it is each come input control by touch operation screen 8
The parameters of a component operation, the weldering of the parameter run such as each servo motor of input control and input ultrasonic bonding head 5
The parameters such as position are connect, followed by operator presses manual start switch 11, and Y-direction drives 35 starting operation of servo motor, Y-direction
Driving servo motor 35 can drive horizontal adjustment platform 32 to be moved forward and backward in Y-direction guide rail 30 by Y-direction ball screw 31,
Enable workpiece to be processed that can accurately be transplanted on Working position under the drive of horizontal adjustment platform 32 with product positioning jig 33
Or it is transplanted on the underface of ultrasonic bonding head 5, process the realization of ultrasonic bonding head 5 can to the workpiece of different in width；X
Slide plate 41 can be driven to carry out transverse shifting in the front side of X direction guiding rail 40 to ball screw 42 by X to driving servo motor 44, made
Ultrasonic bonding head 5 can carry out transverse shifting with the movement of slide plate 41, can be processed to the workpiece of different length with realizing；
When the Z-direction driving starting running of servo motor 7, Z-direction driving servo motor 7 can push sliding block 49 in Z-direction guide rail 48 by screw rod
Upper carry out elevating movement, enables ultrasonic bonding head 5 to carry out elevating movement with the movement of sliding block 49；When driving electric cylinder 6 is transported
When row, driving electric cylinder 6 can provide power for ultrasonic transducer 47, make ultrasonic bonding head 5 in ultrasonic transducer 47
Lower energy lifting moving is driven to be subjected to the workpiece for the different height being placed on product positioning jig 33, not only
Realize can to the workpiece of various different heights, different length and different in width carry out welding processing, also achieve can by X to
Movement is adjusted manually, mobile adjusting three combines to adjust each welding position Y-direction manually for mobile adjusting and Z-direction manually, is added
Work precision is high, processing effect is good and high in machining efficiency, can be reached using the welding position of its product processed and the depth of weld
To unified standard, the yields of product is high, can also be welded in the case where replace fixture all kinds of metal terminals with can be to line
The metals such as beam are welded, and its welding process is participated in without artificial, realizes the labor intensity and drop that can reduce worker
The labour cost of low enterprise, it is more convenient to use, quick, it is practical.
A kind of high ultrasonic welding institution of welding precision of the utility model, including aluminum profile rack, shield, Y-axis are driven
Motivation structure, X-axis and Z axis driving mechanism, touch operation screen, supersonic generator, emergency switch, manual start switch, sliding door, peace
Full raster sensor, three color alarm lamps and castor or footed glass, Y-axis driving mechanism include Y-direction guide rail, Y-direction ball screw, horizontal tune
It is same to save platform, product positioning jig, Level tune column, first bearing seat, Y-direction driving servo motor, the first synchronizing wheel and first
Walk band.It is to use X to driving servo motor, Y-direction driving respectively that the utility model, which carries out X to movement, Y-direction movement and Z-direction movement,
Servo motor and Z-direction driving servo motor drive, precision can reach 0.01mm, complete machine stable and reliable operation, no
But realizing can combine X to ensure ultrasonic bonding head to movement adjusting, the mobile adjusting of Y-direction and the mobile adjusting three of Z-direction
Welding precision, and realize its can flexible operating purpose, also achieving can be to various different heights, different length and difference
The workpiece of width carries out welding processing, versatile；It is passed further through optical fiber is provided on the surface of product positioning jig
Whether sensor, the upper surface of fibre optical sensor energy self-induction product positioning jig are placed with material, when fibre optical sensor senses production
When the upper surface of product positioning fixture is not provided with material, the signal that fibre optical sensor can be sensed automatically is sent to controller
Or PLC control system, it is stopped working by controller or PLC control system control complete machine, to realize the purpose of safety in production；It is also
By being provided with horizontal adjustment platform below product positioning jig, to realize the purpose for facilitating commissioning device, using more
Add it is convenient, fast, it is practical, it is high-efficient,
Welding processing can be carried out to the workpiece of various different heights, different length and different in width by not only realizing, also
Realize can by X to it is manual mobile adjust, Y-direction manually it is mobile adjust and Z-direction manually it is mobile adjust three combine it is each to adjust
Welding position.It can ensure that machining accuracy is high, processing effect is good and high in machining efficiency under the automatic driving of each axis of XYZ, use
The welding position of its product processed and the depth of weld can reach unified standard, and the yields of product is high, which solve
Tradition be using manpower by copper foil put it is on welding post and using man-hour manually hand-held ultrasonic welding machine to workpiece carry out by
A welding, such mode of operation causes it with low precision, welding efficiency is low, scrappage is high, the large labor intensity of worker, enterprise
The product that the labor service Cheng Yaogao of industry and welding come out is difficult to the problem of reaching unified standard.
Above-described embodiment, only the utility model a example, be not for limit the implementation of the utility model with
Interest field, it is all identical or equivalent as principle described in the utility model claims and basic structure, in the utility model
In protection scope.
Claims (9)
1. a kind of ultrasonic welding institution that welding precision is high, it is characterised in that: including aluminum profile rack, aluminum profile rack it is upper
Face is provided with shield, and Y-axis driving mechanism is provided in shield, X-axis and Z axis driving mechanism are provided on rear side of Y-axis driving mechanism；
Y-axis driving mechanism includes two Y-direction guide rails of bilateral symmetry distribution, is provided with Y-direction ball screw between two Y-direction guide rails, in
Two Y-direction guide rails, which slide over, is provided with horizontal adjustment platform, and the upper surface of horizontal adjustment platform is provided with product positioning jig, Y
It is respectively arranged with first bearing seat to the rear and front end of ball screw, the first bearing seat positioned at Y-direction ball screw rear end
Below be provided with Y-direction driving servo motor, Y-direction driving servo motor side be provided with the first synchronizing wheel, with Y-direction driving watch
The side for taking the ipsilateral first bearing seat of motor is also equipped with the first synchronizing wheel, and two the first synchronizing wheels are connected with
One synchronous belt.
2. a kind of high ultrasonic welding institution of welding precision according to claim 1, it is characterised in that: the X-axis and Z
Axis driving mechanism includes two X direction guiding rails of upper and lower parallelly distribute on, is provided with slide plate on front side of two X direction guiding rails, slide plate
Middle part is set as basket hollow structure, X is provided between two X direction guiding rails to ball screw, X distinguishes to the left and right ends of ball screw
It is provided with second bearing seat, X is located at X to a ball screw left side to X is provided with to driving servo motor below ball screw left end
The second bearing seat at end is provided with the second synchronizing wheel, and the X is also equipped with second to the side of driving servo motor and synchronizes
Wheel, two the second synchronizing wheels are connected with the second synchronous belt；X is provided with ultrasonic wave transducer to below in the middle part of ball screw
Device is provided with Z-direction guide rail on the right side of ultrasonic transducer, is provided with sliding block in sliding up and down on Z-direction guide rail, and the one of sliding block
Side is provided with ultrasonic bonding head, and ultrasonic bonding head is mounted on the middle part of slide plate, and ultrasonic bonding head can be two by slide plate
Transverse shifting is carried out on X direction guiding rail, driving electric cylinder is provided with below ultrasonic transducer, drives and is set below electric cylinder
It is equipped with Z-direction driving servo motor.
3. a kind of high ultrasonic welding institution of welding precision according to claim 1, it is characterised in that: the product is fixed
The surface of position fixture is provided with fibre optical sensor.
4. a kind of high ultrasonic welding institution of welding precision according to claim 1, it is characterised in that: the X-axis and Z
The upper surface of axis driving mechanism is provided with touch operation screen.
5. a kind of high ultrasonic welding institution of welding precision according to claim 1, it is characterised in that: the aluminum profile
The positive lower left corner of rack is provided with supersonic generator.
6. a kind of high ultrasonic welding institution of welding precision according to claim 1, it is characterised in that: the aluminum profile
It is provided with emergency switch on front side of rack top surface, is respectively arranged with manual start switch at left and right sides of emergency switch.
7. a kind of high ultrasonic welding institution of welding precision according to claim 1, it is characterised in that: the shield
Left side is provided with sliding door, and safe grating sensor is respectively arranged at left and right sides of shroud front.
8. a kind of high ultrasonic welding institution of welding precision according to claim 1, it is characterised in that: the shield top
The side in face is provided with three color alarm lamps.
9. a kind of high ultrasonic welding institution of welding precision according to claim 1, it is characterised in that: the aluminum profile
Four angles of rack bottom surface are provided with castor or footed glass separately below.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201822002230.8U CN209303890U (en) | 2018-11-30 | 2018-11-30 | A kind of ultrasonic welding institution that welding precision is high |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110548982A (en) * | 2019-09-12 | 2019-12-10 | 上海骄成机电设备有限公司 | Copper-aluminum tab welding equipment with salient points |
| CN110687314A (en) * | 2019-09-29 | 2020-01-14 | 瑞安市麦格电子科技有限公司 | Differential wheel speed sensor signal excitation system |
| CN111360387A (en) * | 2020-03-23 | 2020-07-03 | 重庆工商大学 | Ultrasonic high-precision and high-efficiency welding equipment |
| CN112894115A (en) * | 2020-12-28 | 2021-06-04 | 上海骄成机电设备有限公司 | Ultrasonic welding device |
| CN113172180A (en) * | 2021-04-14 | 2021-07-27 | 深圳市泰达智能装备有限公司 | Coarse aluminum wire bonding machine |
| CN117139783A (en) * | 2023-11-01 | 2023-12-01 | 内蒙古鄂尔多斯联合化工有限公司 | Methanomium pump case welding equipment |
| CN117583813A (en) * | 2024-01-19 | 2024-02-23 | 辽宁拓邦鸿基半导体材料股份有限公司 | Welding device for horizontal boat end piece assembly and processing method thereof |
-
2018
- 2018-11-30 CN CN201822002230.8U patent/CN209303890U/en active Active
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110548982A (en) * | 2019-09-12 | 2019-12-10 | 上海骄成机电设备有限公司 | Copper-aluminum tab welding equipment with salient points |
| CN110687314A (en) * | 2019-09-29 | 2020-01-14 | 瑞安市麦格电子科技有限公司 | Differential wheel speed sensor signal excitation system |
| CN111360387A (en) * | 2020-03-23 | 2020-07-03 | 重庆工商大学 | Ultrasonic high-precision and high-efficiency welding equipment |
| CN111360387B (en) * | 2020-03-23 | 2021-10-08 | 重庆工商大学 | Ultrasonic high-precision and high-efficiency welding equipment |
| CN112894115A (en) * | 2020-12-28 | 2021-06-04 | 上海骄成机电设备有限公司 | Ultrasonic welding device |
| CN113172180A (en) * | 2021-04-14 | 2021-07-27 | 深圳市泰达智能装备有限公司 | Coarse aluminum wire bonding machine |
| CN117139783A (en) * | 2023-11-01 | 2023-12-01 | 内蒙古鄂尔多斯联合化工有限公司 | Methanomium pump case welding equipment |
| CN117583813A (en) * | 2024-01-19 | 2024-02-23 | 辽宁拓邦鸿基半导体材料股份有限公司 | Welding device for horizontal boat end piece assembly and processing method thereof |
| CN117583813B (en) * | 2024-01-19 | 2024-03-22 | 辽宁拓邦鸿基半导体材料股份有限公司 | Welding device for horizontal boat end piece assembly and processing method thereof |
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