CN209292844U - It is layered hot milling equipment and the complete unit of the compound in-situ heat regeneration of hot wind and microwave - Google Patents

It is layered hot milling equipment and the complete unit of the compound in-situ heat regeneration of hot wind and microwave Download PDF

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Publication number
CN209292844U
CN209292844U CN201821598209.2U CN201821598209U CN209292844U CN 209292844 U CN209292844 U CN 209292844U CN 201821598209 U CN201821598209 U CN 201821598209U CN 209292844 U CN209292844 U CN 209292844U
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China
Prior art keywords
milling
heating
hot
microwave
heater
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CN201821598209.2U
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Chinese (zh)
Inventor
任化杰
张江勇
张陈
郑健龙
焦生杰
李家春
陆平
燕铎
成九瑞
理俊杰
李骁斐
樊丽丽
张青国
解睿
丁艳
顾海荣
武浩浩
郭荣东
张青梅
吴振毅
郭柏甫
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Study Of Jiangsu Road Engineering Technology And Equipment Co Ltd
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Study Of Jiangsu Road Engineering Technology And Equipment Co Ltd
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Priority to CN201821598209.2U priority Critical patent/CN209292844U/en
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Abstract

The utility model discloses a kind of hot milling equipment of layering and the complete units of the compound in-situ heat regeneration of hot wind and microwave, including Hot-blast Heating machine, preposition milling heater, postposition milling heater, microwave tunnel heater, feeding machine, remixer and remixing regenerating device;Using the heating of sheet pavement in-situ heat stratification of wind, it is layered hot milling, layering conveying heating process, semiclosed low-temperature construction is realized, reduces energy consumption, improve construction efficiency;Using the heating of novel modularized hot wind Variable power and microwave composite heating technology, realize the lossless uniform high-efficiency heating of bituminous pavement, bitumen properties are restored, smokeless environment-friendly, heat penetration are moderate, interlayer temperature gradient is small, hot milling is destroyed without gradation, each link asphalt material temperature is up to standard, and construction quality is high;Dumper and multi-functional feeding machine combination are taken in the addition of virgin material, realize multiple degrees of freedom, multi-faceted feed, and feed is precisely continuous, asphalt material temperature drop is small.

Description

It is layered hot milling equipment and the complete unit of the compound in-situ heat regeneration of hot wind and microwave
Technical field
The utility model belongs to road maintenance equipment technical field, and in particular to a kind of hot milling equipment of layering and hot wind are micro- The complete unit of the compound in-situ heat regeneration of wave.
Background technique
The huge maintenance work amount of Trunk highway highway especially highway, the maintenance project quality of high standard and super large Maintenance work environment under traffic conditions promotes us to seek a kind of new maintenance method --- in-situ heat regeneration, is a kind of Using dedicated On-site heat recycling equipment, bituminous pavement is heated, milling, then mix it is certain newly gather materials, new pitch, Regenerative agent etc. such as is mixed and stirred, is paved, being rolled at the processes, disposable to realize to the old asphalt pavement within the scope of the certain depth of surface again Raw technology.
Existing hot reproducer on the spot is primarily present following several respects defect both at home and abroad at present:
(1) road surface is burned, vegetation deterioration, environmental pollution.Road-surface heating machine mostly uses combustion oil/gas open firing, combustion gas red Outside line heating or extensive style high-power diesel Cycling hot-blast heating mode, bituminous pavement heating temperature are not easy to accurately control, Yi Zao At the aging of bituminous pavement, coking, the pavement performance decline on road surface after regeneration;The construction high warm flue gas in periphery easily leads to greening Band, trees it is burned, and with a large amount of toxic blue smoke, pollute environment;
(2) depth disease cannot be handled, construction technology bad adaptability.Hot reproducer on the spot takes one currently on the market Secondary property heat penetration is confined to 30mm~40mm depth more, causes to regenerate finite thickness, deep layer disease cannot be handled well, work Condition bad adaptability;And from construction technology, it is only able to achieve filling remixing regeneration technology at present and remixing overlays technique, can not Realize upper layer and middle surface layer in-situ heat regeneration simultaneously, and remixing overlay technique remixing process do not add it is a certain proportion of New asphalt, and pave to form regeneration zone by remixing after suitable regenerative agent is added, then overlayed on regeneration zone Certain thickness completely new asphalt, and real meaning bilayer is not implemented and paves.
(3) interlayer temperature gradient is big, aggregate destructible when milling, and it is low to form reworked material temperature, influences reproduction quality.According to system Meter, the asphalt material temperature of bituminous pavement top 10mm~20mm thickness is excessively high (up to 240 DEG C), but the drip at the 30mm~50mm of lower part Cobalt blue pigment temperature but only has 70 DEG C~80 DEG C, and interlayer temperature gradient is big, and heating is uneven;And since near-bottom temperature is relatively low, easily cause Destruction (grey material occur) phenomenon of grading of aggregates in milling process asphalt material forms only 120 DEG C or so of reworked material integrated temperature, Direct paving material is relatively low, influences reproduction quality;Take infrared heating or Hot-blast Heating to the secondary temperature raising of reworked material, heating temperature Degree should not be controlled accurately, easily caused the secondary aging of reworked material, influenced reproduction quality.
(4) high temperature road-surface heating and hot milling link flue gas, dust leakage amount are big, pollute environment.In the market again with regard to underground heat Life group lacks the recovery processing measure of high temperature road-surface heating and hot milling link flue gas, dust, and discharge is not up to standard, is unable to satisfy National related environmentally friendly provisions of laws and regulations.
(5) virgin material addition is difficult, and thermal loss is big.Remixing regenerating device frequent intermittent operation, influences reproduction quality.It is new at present The addition of asphalt mostly uses transhipment dumper to complete, and can hold together the material of 200mm~300mm thickness after road-surface heating milling Heap, before transporting dumper filling, more road-surface heating machines and heating milling machine need to move forward 20m~30m, then transport self-unloading For vehicle again across thick material heap, the charging in material heap of riding causes remixing regenerating device frequently to stop into the hopper of remixing regenerating device Only operation, thick material heap is driven out to after charging, and then more heaters and heating milling machine retreat playback, is resumed operation, The defects of there are filling difficulty, interval time length, heat losses for this filling process greatly, regeneration flatness is bad.
Utility model content
In view of the above-mentioned problems, the utility model proposes a kind of hot milling equipment of layering and the compound in-situ heat regenerations of hot wind and microwave Complete unit using the heating of sheet pavement in-situ heat stratification of wind, is layered hot milling, layering conveying heating process, realizes half envelope Low-temperature construction is closed, energy consumption is reduced, improves construction efficiency;Simultaneously using novel modularized hot wind Variable power heating with 2.45GHz frequency microwave composite heating technology realizes the lossless uniform high-efficiency heating of asphalt material, has restored bitumen properties, nothing Cigarette environmental protection, heat penetration is moderate, interlayer temperature gradient is small, hot milling is destroyed without gradation, each link asphalt material temperature is up to standard, applies Working medium amount is high;Dumper and multi-functional feeding machine combination are taken in the addition of virgin material, realize multiple degrees of freedom, multi-faceted feed, Feed is precisely continuous, asphalt material temperature drop is small;Unique remixing regenerating device is using double screeds, double levelling designs, it can be achieved that a kind of Completely new filling remixing overlays regeneration technology, and takes into account upper layer, middle surface layer filling remixing regeneration technology simultaneously, realizes really The bilayer of meaning paves, and improves the reproduction quality of bituminous pavement.
It realizes above-mentioned technical purpose, reaches above-mentioned technical effect, the utility model is achieved through the following technical solutions:
In a first aspect, the utility model provides a kind of hot milling equipment of layering, comprising: be sequentially arranged Hot-blast Heating machine, Preposition milling heater, postposition milling heater;
The Hot-blast Heating machine is heated for old asphalt pavement;
The preposition milling heater includes preposition milling heater body, the front of the preposition milling heater body Equipped with preposition milling equipment, the preposition milling equipment rear is arranged in sequence that the first inclination scraper plate mentions material unit and first level is scraped Plate conveying heating unit;Heating member is equipped with below the first level scraper plate conveying heating unit;
The postposition milling heater includes postposition milling heater body, the front of the postposition milling heater body Material unit is mentioned equipped with the second inclination scraper plate, the rear that the second inclination scraper plate mentions material unit is equipped with the second grader leveling blade conveying and adds Hot cell, the second grader leveling blade conveying heating unit lower section are equipped with heating member;Postposition milling heater body tail portion Equipped with postposition milling equipment.
Second aspect, the utility model provide a kind of compound hot reproducer on the spot of hot wind and microwave, comprising:
The hot milling equipment of layering described in first aspect;
Microwave tunnel heater, the postposition milling that the microwave tunnel heater is set in the hot milling equipment of layering add Heat engine rear, for being heated to the material for being layered hot milling equipment output comprising:
Microwave tunnel heater body;
Third inclination scraper plate mentions material device, and the third inclination scraper plate mentions material device and is set to microwave heating machine body forefront Lower section;
The horizontal conveying unit of tunnel type, the horizontal conveying unit of tunnel type includes closed cavity, distributing device, microwave heating Unit and conveying component, the top of the confined space are equipped with entrance, and bottom is equipped with outlet;The distributing device is set to described closed The inlet of top of space, and it is located at the top of the conveying module inlet;The microwave heating unit is set to confined space Top, and it is located at the top of the conveying component;The outlet end of the conveying component is located at the confined space outlet at bottom Top.
Preferably, the horizontal conveying unit of the tunnel type further includes the first suppressor and the second suppressor, first suppression Device processed and the second suppressor are separately positioned at the entrance and exit of the confined space, for preventing microwave from leaking.
Preferably, the preposition milling heater body is equipped with the first heated bitumen spray unit, the first regenerative agent sprays Unit and the first off-gas recovery processing unit;The first heated bitumen spray unit and the first regenerative agent spray unit are respectively used to It sprays on heated bitumen and regenerative agent to the upper layer of old asphalt pavement;The first off-gas recovery processing unit is close to the preposition milling Dig device, the flue gas generated during milling for recycling preposition milling heater;
The postposition milling heater body is equipped with the second heated bitumen spray unit, the second regenerative agent spray unit and the Two off-gas recovery processing units;The second heated bitumen spray unit and the second regenerative agent spray unit are respectively used to spray hot drip On green and regenerative agent to the middle layer of old asphalt pavement;The second off-gas recovery processing unit is filled close to the postposition milling It sets, the flue gas generated during milling for recycling postposition milling heater.
Preferably, the compound hot reproducer on the spot of the hot wind and microwave further includes feeding machine;The feeding machine includes feed Machine body, the front of the feeding machine body are equipped with the first hopper, are equipped with conveying at first hopper outlet and mention material device, use In realizing conveying and mention material, the conveying mentions on material device one end far from the first hopper equipped with pivoting support assembly, and described time Turn to be hinged with revolution on support assembly and mention material device, the revolution mentions material device and is connected by amplitude oil cylinder with driver's cabin;
Under the action of pivoting support assembly, it is real with the centre of gyration of pivoting support assembly around it that the revolution mentions material device Now each 90 ° of the rotation in left and right;
Under the action of amplitude oil cylinder, the revolution mentions material device and realizes with respect to the tie point of itself and pivoting support assembly Lower 0~35 ° of luffing is adjusted.
Preferably, the compound hot reproducer on the spot of the hot wind and microwave further includes remixer, and the front of the remixer is set There is the second hopper, the bottom of second hopper is equipped with scraper plate conveying metering device, the end of the scraper plate conveying metering device Material device is mentioned equipped with the 4th inclination scraper plate, the 4th inclination scraper plate, which mentions, is equipped with the first thermal connection between two bridge of lower part of material device Heating pad wall, remixer body end top are equipped with the first blender.
Preferably, the compound hot reproducer on the spot of the hot wind and microwave further includes remixing regenerating device;The remixing regenerating device Positioned at the dead astern of feeding machine or the rear ramp in adjacent left and right lane comprising remixing regenerating device body, the remixing regeneration Machine front part of a body is equipped with the second blender, and the left and right sides of second blender is equipped with second be oppositely arranged and is thermally connected heating The rear of wall, the second blender is equipped with several groups microwave heating wall, and the first cloth is arranged in sequence in the rear end of remixing regenerating device body The second cloth spiral and the second screed is also arranged in sequence at the rear of first screed in spiral and the first screed, multiple It mixes and is equipped with horizontal feeding device between the left and right supporting beam of regenerating device body, the horizontal feeding device, which extends forward, to be connected with Hopper is crossed, extends back and is connected with material guide groove, the conveying of the horizontal feeding device between the transition hopper and the second blender Bottom plate, which is equipped with, automatically turns on Dump gate.
The third aspect, the utility model provide a kind of filling remixing regeneration of compound hot reproducer on the spot of hot wind and microwave Method, comprising:
Step S11 heats old asphalt pavement using Hot-blast Heating machine;Old asphalt pavement heat penetration is setting First depth bounds value, old asphalt pavement surface layer maximum temperature are less than or equal to the first temperature threshold of setting, Bituminous concrete surface road Temperature in face at the first depth bounds value is more than or equal to the second temperature threshold value of setting;
Step S12, using preposition milling heater to heated old asphalt pavement sprinkling regenerative agent and heated bitumen, then Using preposition milling equipment hot milling is carried out to the old asphalt pavement in the first depth bounds, forms regeneration material heap, it is described The temperature for regenerating material heap is more than or equal to third set temperature threshold value, mentions material unit through the first inclination scraper plate and mentions material to the first water Flat scraper plate conveying heating unit conveys backward and heating and thermal insulation, completes the heating milling and plane operation on first layer road surface;Then before using The heating member below milling heater body is set to continue to heat the following old asphalt pavement of the first depth bounds;
Step S13 mentions material device using the second inclination scraper plate in postposition milling heater and mentions material to the second grader leveling blade Conveying heating unit continues the regeneration material heap that will be formed by first layer road surface and conveys simultaneously heating and thermal insulation backward;Using postposition milling Heating member below heater body continues to heat the following old asphalt pavement of the first depth bounds, controls the surface layer highest temperature Degree is less than or equal to the first temperature threshold of setting, and the temperature in road surface at the second depth bounds is more than or equal to setting Second temperature threshold value;To the second layer road surface spraying regenerative agent and heated bitumen of second depth bounds, filled using postposition milling It sets and hot milling is carried out in the second depth bounds to old asphalt pavement, form regeneration material heap, while the second grader leveling blade conveying adds The reworked material that first layer road surface is formed is delivered in the regeneration material heap by hot cell, forms regeneration material heap mixture, the regeneration The integrated temperature of material heap mixture is more than or equal to setting third temperature threshold;
Step S14, using in microwave tunnel heater third inclination scraper plate mention material device mention material it is defeated to tunnel type level Material device conveys backward, issues microwave using microwave heating unit and carries out reheating, heating to the regeneration material heap mixture Regeneration material heap mixture integrated temperature afterwards is more than or equal to the 4th temperature threshold;
Step S15 adds new pitch mixture to the regeneration material heap mixture of microwave tunnel heater using feeding machine, or Person adds new pitch mixture to the transition hopper of the remixing regenerating device, and the open and close control by remixing regenerating device Dump gate is new Asphalt enters second blender;Regeneration material heap mixture and new pitch mixture are completed using remixing regenerating device It sufficiently mixes uniformly and is formed and mix and stir material heap, when the temperature for mixing and stirring material heap is less than five temperature threshold of setting, utilize Second microwave heating wall issue microwave the material heap of mixing and stirring is carried out mending warm heating, mixed and stirred after heating material heap mean temperature be less than or Person is greater than the 5th temperature threshold, is equipped with second be oppositely arranged using the left and right sides of second blender and is thermally connected heating pad wall The hot adhesion of bituminous pavement after milling is heated, heating temperature is more than or equal to the 6th temperature threshold, one when paving Grade cloth spiral and level-one leveling screed lift, by second level cloth spiral and secondary base pave screed complete cloth, booth Precompressed is spread, most obtains reclaimed bituminous pavement through grinding compacting afterwards;
Or new pitch mixture is directly added to the second hopper of remixer using dumper, it measures and fills through scraper plate conveying It sets the metering for completing new pitch mixture and is delivered in regeneration material heap, the 4th inclination scraper plate mentions material unit for reworked material and new drip Green mixture is continuously conveyed to the first blender of overhead, sufficiently mixes and is formed uniformly material heap, and first is thermally connected heating pad wall to milling The hot adhesion heating of bituminous pavement, temperature are not less than the 6th temperature threshold afterwards, complete cloth using independent paver, pave, most By grinding compacting, reclaimed bituminous pavement is obtained.
Fourth aspect, the filling remixing that the utility model provides a kind of compound hot reproducer on the spot of hot wind and microwave overlay Regeneration method, it is characterised in that: include:
Step S21, the step S21 is identical as step S11;
Step S22, the step S22 is identical as step S12;
Step S23, the step S23 is identical as step S13;
Step S24, the step S24 is identical as step S14;
Step S25 completes regeneration material heap and the remixing in the lateral lane in regeneration lane and left and right using feeding machine traveling The addition of new pitch mixture in regenerating device in transition hopper, wherein continuously straight to the regeneration material heap held together after milling at one Connecing addition new pitch mixture, continuously transition hopper into remixing regenerating device adds new pitch mixture at another place, then by Horizontal feeding device control new pitch mixture transports backward;
Step S26 is completed at the same time remixing regeneration using remixing regenerating device and surface overlays, and remixing regeneration refers to that feeding machine is defeated The regeneration material heap held together after new pitch mixture to milling is sent, mixing and stirring for the two is completed by the second blender of remixing regenerating device Material heap is mixed and stirred in even and formation, when the temperature for mixing and stirring material heap is less than four temperature threshold of setting, utilizes microwave heating wall It issues microwave to heat the temperature of benefit again for mixing and stirring material heap held together after remixing, the second of two sides is thermally connected heating pad wall to dripping after milling The hot adhesion on green road surface heats, and mixes and stirs material heap and paves via level-one cloth spiral and level-one leveling screed and forms remixing after precompressed Regeneration zone, it is that feeding machine conveys new pitch mixture and controls new pitch to transition hopper, then by horizontal feeding device that surface, which overlays, Mixture transports landing on remixing regeneration zone backward, by second level cloth spiral and secondary base pave screed cloth, It paves and forms the thin wearing course of completely new pitch of " heat is to heat " after precompressed, most obtain reclaimed bituminous pavement through grinding compacting afterwards.
5th aspect, upper, the middle surface layer that the utility model provides a kind of compound hot reproducer on the spot of hot wind and microwave are same When filling remixing regeneration method, comprising: the filling remixing of the filling remixing transfer step of upper layer and middle surface layer regeneration and above The regeneration step that paves of layer;
The filling remixing transfer step of the upper layer includes:
Step S31, the step S31 is identical as step S11;
Step S32, the step S32 is identical as step S12;
Step S33, the step S33 is identical as step S13;
Step S34, the step S34 is identical as step S14;
Step S35 directly adds new pitch mixture to the second hopper of remixer using dumper, through scraper plate conveying meter Amount device is completed the metering of new pitch mixture and is delivered in regeneration material heap, the 4th inclination scraper plate mention material device by reworked material and New pitch mixture is continuously conveyed to the first blender of overhead, and reworked material falls directly into the hopper of multi-functional feeding machine, passes through confession The functions such as revolution, luffing, the conveying of material machine complete transfer of the upper layer reworked material to dumper;
The filling remixing regeneration of the middle surface layer and the regeneration step that paves of upper layer include:
Step S36, the step S36 is identical as step S11;
Step S37, the step S37 is identical as step S12;
Step S38, the step S38 is identical as step S13;
Step S39, the step S39 is identical as step S14;
Step S310, is completed at the same time the regeneration of middle surface layer remixing using remixing regenerating device and upper layer paves regeneration, middle surface layer Remixing regeneration refers to the regeneration material heap held together after feeding machine conveying new pitch mixture to milling, is stirred by the second of remixing regenerating device It mixes device and completes surface layer regeneration material heap in the uniform mixing and formation of the two, when the temperature of the middle surface layer regeneration material heap is less than setting Four threshold values when, using microwave heating wall issue microwave centering surface layer regeneration material heap carry out again mend temperature heating, two sides second It is thermally connected heating pad wall to heat the hot adhesion of bituminous pavement after milling, middle surface layer reworked material is whole via level-one cloth spiral and level-one Flat screed, which paves, forms completely new middle surface layer after precompressed, and the upper layer regeneration that paves refers to feeding machine conveying upper layer reworked material extremely Transition hopper, then landing is conveyed to middle surface layer by horizontal feeding device backward, it is spread out by second level cloth spiral and secondary base The completely new upper layer that " heat is to heat " is formed after the cloth for spreading screed, the precompressed that paves, most obtains regeneration asphalt through grinding compacting afterwards Road surface.
Compared with prior art, the utility model has the following beneficial effects:
1) Hot-blast Heating machine uses novel modularized Variable power Hot-blast Heating technology, passes through the modularization of several heaters It is precisely controlled the air entering and returning temperature of hot wind, bituminous pavement surface layer maximum temperature is no more than 180 DEG C, in road surface at 20mm~30mm Temperature is not less than 110 DEG C, solves conventional fuel oil/gas open firing, gas-fired infrared heating or extensive style high-power diesel heat Wind heats the problem that easily burned bituminous pavement causes environmental pollution and pavement performance to decline, while passing through modular heating wall surrounding Waste heat circulation recycling, effectively reduce equipment periphery heat leakage, avoid construction the high warm flue gas in periphery easily lead to greening Band, trees it is burned;
2) preposition milling heater and postposition milling heater are using the heating of sheet pavement in-situ heat stratification of wind, layering heat milling The construction technology that plane, layering are conveyed and heated, solves hot reproducer on the spot currently on the market and takes one-time heating pitch Road surface, interlayer temperature gradient is big, and the asphalt material temperature of top 10mm~20mm thickness is excessively high (up to 240 DEG C), and depth is confined to more 30mm~40mm is deep, and deep layer disease cannot be handled well, and bottom asphalt material temperature but only has 70 DEG C~80 DEG C, easily causes milling Destruction (grey material occur) phenomenon of grading of aggregates in plane process asphalt material forms only 120 DEG C or so of reworked material integrated temperature, directly It connects that paving material is relatively low, influences the problem of reproduction quality, realize semiclosed low-temperature construction, reduce energy consumption, improve construction Efficiency;In addition, high temperature road-surface heating and hot milling link introduce off-gas recovery processing unit, exhaust gas dust is effectively inhibited Discharge meets the related environmentally friendly provisions of laws and regulations of country.
3) microwave tunnel heater uses tunnel type micro wave heating technique, with 2.45GHz frequency microwave to layering milling Reworked material afterwards carries out secondary temperature raising, realizes the lossless uniform high-efficiency heating of asphalt material, it is ensured that and each link asphalt material temperature is up to standard, And restored bitumen properties, smokeless environment-friendly.It overcomes hot reproducer on the spot in the market and uses infrared heating or hot wind Heating temperature should not be controlled accurately, easily caused the secondary aging of reworked material, influenced the defect of reproduction quality;
4) dumper+multi-functional feeding machine filling combination introducing is, it can be achieved that any within the scope of feeding device revolution, luffing The multiple degrees of freedom in region, multi-faceted feed, feed is accurate, the loss of asphalt material temperature drop is small, solves existing virgin material addition difficulty, heat Amount loss is big, and filling process remixing regenerating device frequent intermittent operation, construction flatness is bad, the problem of reproduction quality difference;
5) remixing regenerating device uses 2.45GHz frequency microwave+modularization Hot-blast Heating mode, holds together after realizing remixing respectively The pitch material heap selectivity risen heats the hot adhesion heating of bituminous pavement after temperature raising and milling again, heats smokeless environment-friendly, really Protect that each link asphalt material temperature is up to standard, and using double screeds, double levelling designs, it can be achieved that a kind of completely new filling remixing adds Regeneration technology is spread, and takes into account upper layer, middle surface layer while filling remixing regeneration technology, the bilayer for realizing real meaning paves, Improve the reproduction quality of bituminous pavement.
Detailed description of the invention
Fig. 1 is filling remixing Regeneration Construction Technique (regeneration lane filling) schematic diagram of the utility model;
Fig. 2 is filling remixing Regeneration Construction Technique (lateral lane filling) schematic diagram of the utility model;
Fig. 3 is that the filling remixing Regeneration Construction Technique of the utility model (independently paves) schematic diagram;
Fig. 4 is that the filling remixing of the utility model overlays Regeneration Construction Technique (regeneration lane and lateral lane while filling) Schematic diagram;
Fig. 5 is the upper surface of the utility model layer, middle surface layer filling remixing Regeneration Construction Technique schematic diagram simultaneously;
Fig. 6 is Hot-blast Heating machine structural plan;
Fig. 7 is preposition milling heater structural plan;
Fig. 8 is postposition milling heater structural plan;
Fig. 9 is microwave tunnel heater structural plan;
Figure 10 is dumper+multi-functional feeding machine filling combination structural plan;
Figure 11 is the luffing job state schematic diagram of multi-functional feeding machine;
Figure 12 is the revolution job state schematic diagram of multi-functional feeding machine;
Figure 13 is remixer structural plan;
Figure 14 is remixing regenerating device structural plan.
In figure:
1, Hot-blast Heating machine, 1-1, the first Hot-blast Heating wall, 1-2, front and back heating pad wall turn over a liter frame, and 1-3, intermediate heating pad wall mention Frame is risen, 2, preposition milling heater, 2-1, preposition milling equipment, 2-2, the first inclination scraper plate mention material device, 2-3, first level Scraper plate conveying heating device, 2-4, the second Hot-blast Heating wall, 2-5, the first heated bitumen case, 2-6, the first regenerative agent case, 2-7, One off-gas recovery processing unit, 3, postposition milling heater, 3-1, postposition milling equipment, 3-2, the second inclination scraper plate mention material dress It sets, 3-3, the second grader leveling blade conveying heating device, 3-4, third Hot-blast Heating wall, 3-5, the second off-gas recovery processing unit, 3-6, the second heated bitumen case, 3-7, the second regenerative agent case, 4, microwave tunnel heater, 4-1, third inclination scraper plate mention material device, The horizontal feeding device of 4-2, tunnel type, 4-3, distributing device, 4-4, the first suppressor, 4-5, microwave heating unit, 4-6, the second suppression Device processed, 4-7, microwave variable-frequency power sources, 4-8, microwave radiator, 4-9, insulation board, 5, dumper+multi-functional feeding machine filling group It closes, 5-1, feeding machine, 5-1-1, the first hopper, 5-1-2, conveying mention material device, 5-1-3, pivoting support assembly, 5-1-4, revolution Material device is mentioned, 5-1-5, driver's cabin, 5-1-6, amplitude oil cylinder, 5-2, dumper, 6, remixer, 6-2,6-1, the second hopper are scraped Plate conveying metering device, 6-3, the 4th inclination scraper plate mention material device, and 6-4, first are thermally connected heating pad wall, 6-5, the first blender, 7, remixing regenerating device, 7-1, the second blender, 7-2, second are thermally connected heating pad wall, 7-3, microwave heating wall, 7-4, level-one cloth Spiral, 7-5, level-one flatten screed, 7-6, second level cloth spiral, and 7-7, secondary base pave screed, 7-8, horizontal conveying Device, 7-9, transition hopper, 7-10, material guide groove, 7-11, Dump gate, 8, paver, α, multi-functional feeding machine luffing filling angle Degree, β, multi-functional feeding machine turn round filling angle.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, with reference to embodiments, to this Utility model is further elaborated.It should be appreciated that specific embodiment described herein is only used to explain that this is practical It is novel, it is not used to limit the utility model.
The application principle of the utility model is explained in detail with reference to the accompanying drawing.
Embodiment 1
The utility model embodiment provides a kind of hot milling equipment of layering, comprising: is sequentially arranged Hot-blast Heating machine 1, preceding Set milling heater 2, postposition milling heater 3;
In order to overcome conventional fuel oil/gas open firing, gas-fired infrared heating or extensive style high-power diesel Hot-blast Heating Easy burned bituminous pavement causes environmental pollution and pavement performance to decline, and it is green effectively to avoid the construction high warm flue gas in periphery from easily leading to Change the burned problem of band, trees, the present embodiment uses novel modularized Variable power Hot-blast Heating technology, heats by several The modularization of machine is precisely controlled the air entering and returning temperature of hot wind, and bituminous pavement surface layer maximum temperature is no more than 180 DEG C, 20mm in road surface Temperature at~30mm is not less than 110 DEG C, and heating process smokeless environment-friendly, the thermal efficiency are high, while passing through modular heating wall surrounding Waste heat circulation recycling, effectively reduce equipment periphery heat leakage.The specific structure of Hot-blast Heating machine in the present embodiment Detailed further below.
As shown in Figures 1 to 6, the Hot-blast Heating machine 1 in the utility model embodiment is located at On-site heat recycling equipment most Front end is heated for old asphalt pavement, including Hot-blast Heating machine body and include at least 3 group of first Hot-blast Heating wall 1- 1, each first Hot-blast Heating wall 1-1 is located at the front, centre and rear of Hot-blast Heating machine body, passes through 2 groups of front and back heating Wall turns over heating pad wall hoisting frame 1-3 among liter frame 1-2 and 1 group and is connected with body.Not to Hot-blast Heating machine 1 in the utility model Particular number is defined, and the Hot-blast Heating machine 1 can use CN108086123A, a kind of entitled modularization of utility model The modularization subregion heated air circulation type asphalt pavement heater being previously mentioned in subregion heated air circulation type asphalt pavement heater;It is described The first Hot-blast Heating wall using Publication No. CN108487020A, a kind of entitled Cycling hot-blast heating dress of utility model The heating wall construction being previously mentioned in the Chinese utility model patent application set;The front and back heating pad wall turns over liter frame using open Number be CN108560389A, the China of a kind of entitled heating pad wall job execution mechanism of utility model and its asphalt pavement heater The heating pad wall job execution mechanism being previously mentioned in utility application.
One-time heating bituminous pavement is taken in order to solve On-site heat recycling equipment in the market, interlayer temperature gradient is big, on The asphalt material temperature of portion 10mm~20mm thickness is excessively high (up to 240 DEG C), and depth is confined to 30mm~40mm depth more, and deep layer disease obtains Less than good processing, bottom asphalt material temperature but only has 70 DEG C~80 DEG C, easily causes grading of aggregates in milling process asphalt material Destruction (grey material occur) phenomenon, formed only 120 DEG C or so of reworked material integrated temperature, direct paving material is relatively low, influence again The problem of raw quality, preposition milling heater and postposition milling heater are using the heating of sheet pavement in-situ heat stratification of wind, layering The construction technology that hot milling, layering are conveyed and heated, realizes semiclosed low-temperature construction, reduces energy consumption, improves construction effect Rate;In addition, high temperature road-surface heating and hot milling link introduce off-gas recovery processing unit, the row of exhaust gas dust is effectively inhibited It puts, meets the related environmentally friendly provisions of laws and regulations of country.Its specific structure is detailed further below.
As shown in fig. 7, the preposition milling heater 2 includes preposition milling heater body, the preposition milling heating The lower section of machine front part of a body is equipped with preposition milling equipment 2-1, for carrying out hot milling to old asphalt pavement, in the prior art Device;The rear portion preposition milling equipment 2-1 has been sequentially arranged the first inclination scraper plate and has mentioned material device 2-2 and first level scraper plate 2 group of second heat is at least set between two bridges below conveying heating device 2-3, the first level scraper plate conveying heating device 2-3 Wind heating pad wall 2-4, the front end of preposition milling heater body upper are equipped with the first heated bitumen case 2-5 symmetrically arranged on the left and the right and the One regenerative agent case 2-6, the first off-gas recovery processing unit 2-7 is arranged in the preposition milling heater body upper centre;It is described The second Hot-blast Heating wall using Publication No. CN108487020A, a kind of entitled Cycling hot-blast heating dress of utility model The heating wall construction being previously mentioned in the Chinese utility model patent application set.
As shown in figure 8, postposition milling heater 3 includes postposition milling heater body, the postposition milling heater machine It is equipped with milling equipment 3-1 below body tail portion, the second inclination scraper plate is equipped with below postposition milling heater body forefront and mentions material dress 3-2 is set, the second inclination scraper plate, which mentions, expects the second grader leveling blade conveying heating device of the rear portion device 3-2 setting 3-3, described second 2 groups of third Hot-blast Heating wall 3-4, the postposition milling are at least set between front-rear axle below grader leveling blade conveying heating device 3-3 The top least significant end for being located at the rear portion the third Hot-blast Heating wall 3-4 on heater body is dug equipped with the second off-gas recovery processing dress Set 3-5, the front of the second off-gas recovery processing unit 3-5 is equipped with the second heated bitumen case 3-6 symmetrically arranged on the left and the right and the Two regenerative agent case 3-7;For the third Hot-blast Heating wall using Publication No. CN108487020A, utility model is entitled A kind of heating wall construction being previously mentioned in the Chinese utility model patent application of heat wind circulation heating equipment.
Embodiment 2
Conceived based on utility model same as Example 1, it is multiple that the utility model embodiment provides a kind of hot wind and microwave Close hot reproducer on the spot, can not only realize the hot milling of layering, additionally it is possible to overcome in the market hot reproducer on the spot using red The defects of outside line heating or Hot-blast Heating temperature should not be controlled accurately, easily caused the secondary aging of reworked material, influenced reproduction quality, will Microwave tunnel heater uses tunnel type micro wave heating technique, with 2.45GHz frequency microwave to the reworked material after layering milling Secondary temperature raising is carried out, realizes the lossless uniform high-efficiency heating of bituminous pavement, it is ensured that each link asphalt material temperature is up to standard, and restores Bitumen properties, smokeless environment-friendly.
The compound hot reproducer on the spot of hot wind and microwave includes:
The hot milling equipment of layering described in embodiment 1;
Microwave tunnel heater, the postposition milling that the microwave tunnel heater is set in the hot milling equipment of layering add Heat engine rear, for being heated to the material for being layered hot milling equipment output, as shown in figure 9, the microwave tunnel heater 4 is wrapped It includes:
Microwave tunnel heater body, the lower section of the microwave tunnel heater body forefront are equipped with third and tilt scraper plate Material device 4-1 is mentioned, the third inclination scraper plate mentions the lower section that material device 4-1 is set to microwave heating machine body forefront, for real Now mention material;The rear that the third inclination scraper plate mentions material device 4-1 is equipped with the horizontal feeding device 4-2 of tunnel type, the tunnel type Horizontal feeding device 4-2 includes closed cavity, distributing device 4-3, several groups microwave heating unit 4-5 and conveying component, described close The top for closing space is equipped with entrance, and bottom is equipped with outlet;The distributing device 4-3 is set to the entrance at the top of the confined space Place, and it is located at the top of the conveying module inlet, it is used for left and right uniform distributing;The microwave heating unit 4-5 is set to closed The top in space, positioned at the top of the conveying component;The outlet end of the conveying component is located at the confined space bottom and goes out The top of mouth.
Top sets gradually distributing device 4-3, I 4-4 of suppressor, several groups microwave heating unit 4-5 and inhibition from front to back II 4-6 of device, microwave tunnel heater body top left and right sides setting several groups microwave variable-frequency power sources 4-7 and several groups are micro- Wave dispersion thermal 4-8, microwave tunnel heater body lower section also set up several groups insulation board 4-9.
Further, microwave leaks in order to prevent, i.e., microwave heating unit is under load, the horizontal feeding device of tunnel type It further include that the first suppressor 4-4 and the second suppressor 4-6, the first suppressor 4-4 and the second suppressor 4-6 are separately positioned on At the entrance and exit of the confined space.The first suppressor 4-4 and the second suppressor 4-6 can select reactive to leak energy Suppressor, suppressor inside filling miberal powder, cement, sand, aluminum profile etc., the microwave energy to leak for absorbing inlet and outlet both ends, The microwave energy that microwave heating unit generates is limited in tunnel type closed cavity.The microwave heating unit include magnetron and Radiating guide, magnetron are used to emit the microwave energy of 2.45GHz frequency, and radiating guide is used for the transmission of microwave energy, which adds The structure of hot cell is the prior art.
Further, in order to which the addition for solving existing new pitch mixture need to be across having held together 200mm~300mm thickness after milling Material heap, there are security risks, furthermore when filling road-surface heating machine and heating milling machine need to move forward 20m~30m, because of span The big problem of milling material heat loss caused by big, and the hopper to feed in material heap to remixing regenerating device of riding necessarily cause Remixing regenerating device frequently stops operation, and influences the flatness to pave, the problem of the bad control of reproduction quality, and the utility model also mentions A kind of dumper+multi-functional feeding machine filling combination 5 is gone out comprising feeding machine 5-1 and dumper 5-2;Conveying dress can be achieved Put back into turn, within the scope of luffing arbitrary region multiple degrees of freedom, multi-faceted feed, feed precisely, asphalt material temperature drop lose small, remixing The continuous uninterrupted high-efficient homework of regenerating device.Its specific structure is shown in detailed further below.
As shown in Figure 10 to 12, the feeding machine 5 be located at remixing regenerating device 7 front or adjacent left and right lane it is oblique Front, including feed body 5-1, the front of the feed body 5-1 are equipped with the first hopper 5-1-1, and conveying mentions material device 5-1-2 Positioned at the bottom of the first hopper 5-1-1, for realizing material is mentioned after first conveying, conveying proposes the fixed revolution in end of material device 5-1-2 Support assembly 5-1-3, revolution mention material device 5-1-4 and pivoting support assembly 5-1-3 be hinged and pass through amplitude oil cylinder 5-1-6 and Driver's cabin 5-1-5 is connected, and under the action of pivoting support assembly 5-1-3, revolution mentions material device 5-1-4 around itself and pivoting support The centre of gyration of assembly 5-1-3 realizes each 90 ° of the rotation in left and right, and under the action of amplitude oil cylinder 5-1-6, revolution mentions material device 5- 1-4 realizes that 0~35 ° up and down of luffing is adjusted with respect to the tie point of itself and pivoting support assembly 5-1-3.
In order to promote the construction technology adaptability of hot reproducer on the spot, overcome in the market unit be only able to achieve filling remixing Regeneration technology and remixing overlay technique, cannot achieve upper layer and middle surface layer in-situ heat regeneration simultaneously, and remixing overlays technique Remixing process do not add a certain proportion of new asphalt, and pave by remixing after suitable regenerative agent is added Regeneration zone is formed, certain thickness completely new asphalt is then overlayed on regeneration zone, and real meaning bilayer booth is not implemented Paving, the problem of construction quality difference, the utility model embodiment propose to use 2.45GHz frequency microwave+modularization Hot-blast Heating side Formula realizes the hot adhesion that the pitch material heap selectivity held together after remixing heats bituminous pavement after temperature raising and milling again respectively Smokeless environment-friendly is heated in heating, it is ensured that each link asphalt material temperature is up to standard, and using double screeds, double levelling designs, it can be achieved that A kind of completely new filling remixing overlay regeneration technology, and upper layer, middle surface layer filling remixing regeneration technology simultaneously are taken into account, it realizes The bilayer of real meaning paves, and improves the reproduction quality of bituminous pavement.Therefore, in the utility model embodiment, the heat The compound hot reproducer on the spot of wind microwave further includes remixer 6 or remixing regenerating device 7, the remixer 6 and remixing regenerating device 7 Specific structure is shown in as detailed below.
As shown in figure 13, the bottom setting that the second hopper 6-1, the second hopper 6-1 is arranged in the forefront of the remixer 6 is scraped The end of plate conveying metering device 6-2, scraper plate conveying metering device 6-2 mention for the 4th inclination scraper plate of setting expects device 6-3, the 4th Inclination scraper plate proposes setting first between the lower part front-rear axle of material device 6-3 and is thermally connected heating pad wall 6-4, remixer body upper extremity First blender 6-5 is set.
As shown in figure 14, the second blender 7-1, the second blender 7-1 is arranged in the lower section forefront of the remixing regenerating device 7 The left and right sides be equipped with second and be thermally connected heating pad wall 7-2, the second blender 7-1 is below equipped with several groups microwave between two crawler belts Heating pad wall 7-3, remixing regenerating device body lower section rear end is equipped with level-one cloth spiral 7-4 and level-one flattens screed 7-5, in level-one The rear of leveling screed 7-5 is additionally provided with second level cloth spiral 7-6 and secondary base paves screed 7-7, body or so support Front end being set between beam, horizontal feeding device 7-8 is set, horizontal feeding device 7-8, which extends forward, is connected with transition hopper 7-9, It extends back and is connected with material guide groove 7-10, the conveying of horizontal feeding device 7-8 between transition hopper 7-9 and the second blender 7-1 Bottom plate is equipped with the Dump gate 7-11 automatically turned on;First described in the present embodiment
In summary: using the utility model embodiment propose the hot wind and microwave using construction in layer it is compound with regard to underground heat again When generation set unit is constructed, it can carry out including filling remixing regeneration technology, filling remixing overlay regeneration technology and upper, middle face Layer while three kinds of techniques of filling remixing regeneration technology.
Embodiment 3
Conceived based on utility model same as Example 2, the utility model embodiment provides a kind of filling remixing again Generation method, referring to shown in Fig. 1 to Fig. 3, the filling remixing regeneration technology the following steps are included:
Step S11 heats old asphalt pavement using several Hot-blast Heating machines 1, old asphalt pavement heat penetration For 20mm~30mm, old asphalt pavement surface layer maximum temperature is no more than 180 DEG C, and the temperature in road surface at 20mm~30mm is not less than 110℃;
Step S12 precisely sprays regenerative agent and heated bitumen on the preceding road surface of hot milling using preposition milling heater 2, then Preposition milling equipment 2-1 carries out hot milling to old asphalt pavement 20mm~30mm, and milling process introduces the processing of the first off-gas recovery Device 2-7 carries out off-gas recovery processing, forms a trapezoidal ridge shape after milling and regenerates material heap, material heap temperature is not less than 140 DEG C, warp First inclination scraper plate, which mentions material device 2-2 and mentions, expects to first level scraper plate conveying heating device 2-3 to convey simultaneously heating and thermal insulation backward, from And complete the heating milling and plane operation on the road surface first layer 20mm~30mm;Then using the second Hot-blast Heating wall 2-4 below body Continue to heat 20mm~30mm or less bituminous pavement;
Step S13 mentions material device 3-2 using the preposition second inclination scraper plate of postposition milling heater 3 and mentions material to the second water Flat scraper plate conveying heating device 3-3 continues backward to convey the reworked material that the road surface first layer 20mm~30mm is formed and heats guarantor Temperature;Continue to heat 20mm~30mm or less bituminous pavement using the third Hot-blast Heating wall 3-4 below body, control table Layer maximum temperature is no more than 180 DEG C, and the temperature in road surface at 40mm~60mm is not less than 110 DEG C;On the preceding road of the hot milling of the second layer Regenerative agent and heated bitumen are precisely sprayed in face, and postposition milling equipment 3-1 carries out hot milling, milling to old asphalt pavement 40mm~60mm Process introduces the second off-gas recovery processing unit 3-5 and carries out off-gas recovery processing, and a trapezoidal ridge shape reworked material is formed after milling Heap, while the reworked material that the road surface first layer 20mm~30mm is formed is delivered to again by the second grader leveling blade conveying heating device 3-3 On raw material heap, forms regeneration material heap integrated temperature and be not less than 140 DEG C;
Step S14 mentions material device 4-1 using the preposition third inclination scraper plate of microwave tunnel heater 4 and mentions material to tunnel type Horizontal feeding device 4-2 is conveyed backward, is issued 2.45GHz microwave using microwave heating unit 4-5 and is carried out secondary add to reworked material Heat, regenerates material heap integrated temperature and is not less than 150 DEG C by 10 DEG C~15 DEG C of temperature raising after heating;
Step S15, it is lateral in regeneration lane or left and right using a set of dumper+5 traveling of multi-functional feeding machine filling combination New pitch mixture is continuously directly added to the regeneration material heap held together after milling in lane, or continuously to remixing regenerating device 7 Transition hopper 7-9 add new pitch mixture, new pitch mixture is accurately controlled by the opening and closing of Dump gate 7-11 and enters the Two blender 7-1;
Step S16 completes sufficiently mixing uniformly and forming one for reworked material and new pitch mixture using remixing regenerating device 7 The trapezoidal ridge shape of item mixes and stirs material heap, forms material heap temperature and is generally not less than 150 DEG C, and may optionally utilize microwave heating wall 7-3 It issues 2.45GHz microwave to heat the temperature of benefit again for mixing and stirring material heap held together after remixing, material heap mean temperature is mixed and stirred after heating not Lower than 160 DEG C, two sides second are thermally connected heating pad wall 7-2 and heat to the hot adhesion of bituminous pavement after milling, and temperature is not less than 120 DEG C (the former road surface formed after milling twice carries out being heated to 120 degree before paving, may insure again when paving in this way Raw material and the bond strength on former road surface increase), level-one cloth spiral 7-4 and level-one leveling screed 7-5 lift when paving, by two Grade cloth spiral 7-6 and secondary base pave screed 7-7 complete cloth, pave precompressed, most regenerated afterwards through grinding compacting Bituminous pavement;
It is directly mixed to the second hopper 6-1 of remixer 6 addition new pitch that dumper can also be used in alternative steps S15 and S16 Material is closed, complete the metering of new pitch mixture through scraper plate conveying metering device 6-2 and is delivered in regeneration material heap, the 4th inclination is scraped Plate mentions material device 6-3 and reworked material and new pitch mixture is continuously conveyed to overhead the first blender 6-5, sufficiently mixes uniform shape It is not less than 150 DEG C at material heap temperature, first, which is thermally connected heating pad wall 6-4, heats the hot adhesion of bituminous pavement after milling, and temperature is not Lower than 120 DEG C, cloth is completed using independent paver 8, is paved, most obtains reclaimed bituminous pavement through grinding compacting afterwards.
Embodiment 4
The utility model embodiment provides a kind of filling remixing overlay regeneration technology, filling shown in Figure 4, described Remixing overlay regeneration technology the following steps are included:
Step S21, heats old asphalt pavement using several Hot-blast Heating machines 1, and bituminous pavement heat penetration is 20mm~30mm, old asphalt pavement surface layer maximum temperature are no more than 180 DEG C, and the temperature in road surface at 20mm~30mm is not less than 110℃;
Step S22 precisely sprays regenerative agent and heated bitumen on the preceding road surface of hot milling using preposition milling heater 2, then Preposition milling equipment 2-1 carries out hot milling to old asphalt pavement 20mm~30mm, and milling process introduces the processing of the first off-gas recovery Device 2-7 carries out off-gas recovery processing, forms a trapezoidal ridge shape after milling and regenerates material heap, material heap temperature is not less than 140 DEG C, warp First inclination scraper plate, which mentions material device 2-2 and mentions, expects to first level scraper plate conveying heating device 2-3 to convey simultaneously heating and thermal insulation backward, from And complete the heating milling and plane operation on the road surface first layer 20mm~30mm;Then using the second Hot-blast Heating wall 2-4 below body Continue to heat 20mm~30mm or less bituminous pavement;
Step S23 mentions material device 3-2 using the preposition second inclination scraper plate of postposition milling heater 3 and mentions material to the second water Flat scraper plate conveying heating device 3-3 continues backward to convey the reworked material that the road surface first layer 20mm~30mm is formed and heats guarantor Temperature;Continue to heat 20mm~30mm or less bituminous pavement using the third Hot-blast Heating wall 3-4 below body, control table Layer maximum temperature is no more than 180 DEG C, and the temperature in road surface at 40mm~60mm is not less than 110 DEG C;On the preceding road of the hot milling of the second layer Regenerative agent and heated bitumen are precisely sprayed in face, and postposition milling equipment 3-1 carries out hot milling, milling to old asphalt pavement 40mm~60mm Process introduces the second off-gas recovery processing unit 3-5 and carries out off-gas recovery processing, and a trapezoidal ridge shape reworked material is formed after milling Heap, while the reworked material that the road surface first layer 20mm~30mm is formed is delivered to again by the second grader leveling blade conveying heating device 3-3 On raw material heap, forms regeneration material heap integrated temperature and be not less than 140 DEG C;
Step S24 mentions material device 4-1 using the preposition third inclination scraper plate of microwave tunnel heater 4 and mentions material to tunnel type Horizontal feeding device 4-2 is conveyed backward, is issued 2.45GHz microwave using microwave heating unit 4-5 and is carried out secondary add to reworked material Heat, regenerates material heap integrated temperature and is not less than 150 DEG C by 10 DEG C~15 DEG C of temperature raising after heating;
Step S25, using several set dumpers+5 traveling of multi-functional feeding machine filling combination in regeneration lane and left and right sides The addition of the new pitch mixture at two positions is completed to lane, wherein continuously straight to the regeneration material heap held together after milling at one Addition new pitch mixture is connect, another place continuously adds new pitch mixture to the transition hopper 7-9 of remixing regenerating device 7, then New pitch mixture is accurately controlled by the horizontal feeding device 7-8 in feeding machine to transport backward;That is: as shown in figure 4, remixing overlays Technique is combined using two sets of feed, and the regeneration material heap addition certain proportion that lateral lane feeding machine is directly formed to former road surface is new Material, regeneration lane feeding machine add virgin material to hopper, are delivered to the second ironing backward by the horizontal feeding device of feed hopper bottom Plate paves, and the gradation of two kinds of virgin materials is different, the former is remixing larger particles virgin material, and the latter is that surface abrasion layer fine grained is new Material;
Step S26, using remixing regenerating device 7 be completed at the same time remixing regeneration and surface overlay, remixing regeneration refer to dumper+ The regeneration material heap held together after multi-functional 5 conveying new pitch mixture to milling of feeding machine filling combination, by remixing regenerating device 7 second Blender 7-1 completes one trapezoidal ridge shape of the uniform mixing of the two and formation and mixes and stirs material heap, forms material heap temperature and is generally not less than 150 DEG C, and may optionally utilize microwave heating wall 7-3 sending 2.45GHz microwave and mix and stir material heap again to what is held together after remixing Secondary benefit temperature heating mixes and stirs material heap mean temperature not less than 160 DEG C, after two sides second are thermally connected heating pad wall 7-2 to milling after heating The hot adhesion of bituminous pavement heats, and temperature is not less than 120 DEG C, mixes and stirs material heap and presses via level-one cloth spiral 7-4 and level-one leveling Plate 7-5 paves and forms remixing regeneration zone after precompressed, and surface, which overlays, refers to dumper+5 conveying of multi-functional feeding machine filling combination New pitch mixture is to transition hopper 7-9, then accurately controls new pitch mixture by horizontal feeding device 7-8 and transport landing backward To remixing regeneration zone, the shape after second level cloth spiral 7-6 and secondary base pave the cloth of screed 7-7, the precompressed that paves At the thin wearing course of completely new pitch of " heat is to heat ", reclaimed bituminous pavement most is obtained through grinding compacting afterwards.
Embodiment 5
The utility model embodiment provides on a kind of, filling remixing regeneration technology includes adding for upper layer to middle surface layer simultaneously Expect remixing transfer+middle surface layer filling remixing regeneration+upper layer regeneration method that paves, it is shown in Figure 5, specific as follows:
The filling remixing transfer step of upper layer:
Step S31, heats old asphalt pavement using several Hot-blast Heating machines 1, and bituminous pavement heat penetration is 20mm~30mm, old asphalt pavement surface layer maximum temperature are no more than 180 DEG C, and the temperature in road surface at 20mm~30mm is not less than 110℃;
Step S32 precisely sprays regenerative agent and heated bitumen on the preceding road surface of hot milling using preposition milling heater 2, then Preposition milling equipment 2-1 carries out hot milling to old asphalt pavement 20mm~30mm, and milling process introduces the processing of the first off-gas recovery Device 2-7 carries out off-gas recovery processing, forms a trapezoidal ridge shape after milling and regenerates material heap, material heap temperature is not less than 140 DEG C, warp First inclination scraper plate, which mentions material device 2-2 and mentions, expects to first level scraper plate conveying heating device 2-3 to convey simultaneously heating and thermal insulation backward, from And complete the heating milling and plane operation on the road surface first layer 20mm~30mm;Then using the second Hot-blast Heating wall 2-4 below body Continue to heat 20mm~30mm or less bituminous pavement;
Step S33 mentions material device 3-2 using the preposition second inclination scraper plate of postposition milling heater 3 and mentions material to the second water Flat scraper plate conveying heating device 3-3 continues backward to convey the reworked material that the road surface first layer 20mm~30mm is formed and heats guarantor Temperature;Continue to heat 20mm~30mm or less bituminous pavement using the third Hot-blast Heating wall 3-4 below body, control table Layer maximum temperature is no more than 180 DEG C, and the temperature in road surface at 40mm~60mm is not less than 110 DEG C;On the preceding road of the hot milling of the second layer Regenerative agent and heated bitumen are precisely sprayed in face, and postposition milling equipment 3-1 carries out hot milling, milling to old asphalt pavement 40mm~60mm Process introduces the second off-gas recovery processing unit 3-5 and carries out off-gas recovery processing, and a trapezoidal ridge shape reworked material is formed after milling Heap, while the reworked material that the road surface first layer 20mm~30mm is formed is delivered to again by the second grader leveling blade conveying heating device 3-3 On raw material heap, forms regeneration material heap integrated temperature and be not less than 140 DEG C;
Step S34 mentions material device 4-1 using the preposition third inclination scraper plate of microwave tunnel heater 4 and mentions material to tunnel type Horizontal feeding device 4-2 is conveyed backward, is issued 2.45GHz microwave using microwave heating unit 4-5 and is carried out secondary add to reworked material Heat, regenerates material heap integrated temperature and is not less than 150 DEG C by 10 DEG C~15 DEG C of temperature raising after heating;
Step S35 directly adds new pitch mixture to II 6-1 of hopper of remixer 6 using dumper, through scraper plate conveying Metering device 6-2 completes the metering of new pitch mixture and is delivered in regeneration material heap, and the 4th inclination scraper plate mentions material device 6-3 will Reworked material and new pitch mixture are continuously conveyed to overhead the first blender 6-5, sufficiently mix that be formed uniformly material heap temperature not low In 150 DEG C, reworked material falls directly into the hopper of multi-functional feeding machine 5-1, by the revolution of multi-functional feeding machine 5-1, luffing, defeated The functions such as send to complete transfer of the upper layer reworked material to dumper;
The regeneration step that paves of filling the remixing regeneration and upper layer of middle surface layer:
Step S36, heats old asphalt pavement using several Hot-blast Heating machines 1, and bituminous pavement heat penetration is 20mm~30mm, old asphalt pavement surface layer maximum temperature are no more than 180 DEG C, and the temperature in road surface at 20mm~30mm is not less than 110℃;
Step S37 precisely sprays regenerative agent and heated bitumen on the preceding road surface of hot milling using preposition milling heater 2, then Preposition milling equipment 2-1 carries out hot milling to old asphalt pavement 20mm~30mm, and milling process introduces the processing of the first off-gas recovery Device 2-7 carries out off-gas recovery processing, forms a trapezoidal ridge shape after milling and regenerates material heap, material heap temperature is not less than 140 DEG C, warp First inclination scraper plate, which mentions material device 2-2 and mentions, expects to first level scraper plate conveying heating device 2-3 to convey simultaneously heating and thermal insulation backward, from And complete the heating milling and plane operation on the road surface first layer 20mm~30mm;Then using the second Hot-blast Heating wall 2-4 below body Continue to heat 20mm~30mm or less bituminous pavement;
Step S38 mentions material device 3-2 using the preposition second inclination scraper plate of postposition milling heater 3 and mentions material to the second water Flat scraper plate conveying heating device 3-3 continues backward to convey the reworked material that the road surface first layer 20mm~30mm is formed and heats guarantor Temperature;Continue to heat 20mm~30mm or less bituminous pavement using the third Hot-blast Heating wall 3-4 below body, control table Layer maximum temperature is no more than 180 DEG C, and the temperature in road surface at 40mm~60mm is not less than 110 DEG C;On the preceding road of the hot milling of the second layer Regenerative agent and heated bitumen are precisely sprayed in face, and postposition milling equipment 3-1 carries out hot milling, milling to old asphalt pavement 40mm~60mm Process introduces the second off-gas recovery processing unit 3-5 and carries out off-gas recovery processing, and a trapezoidal ridge shape reworked material is formed after milling Heap, while the reworked material that the road surface first layer 20mm~30mm is formed is delivered to again by the second grader leveling blade conveying heating device 3-3 On raw material heap, forms regeneration material heap integrated temperature and be not less than 140 DEG C;
Step S39 mentions material device 4-1 using the preposition third inclination scraper plate of microwave tunnel heater 4 and mentions material to tunnel type Horizontal feeding device 4-2 is conveyed backward, is issued 2.45GHz microwave using microwave heating unit 4-5 and is carried out secondary add to reworked material Heat, regenerates material heap integrated temperature and is not less than 150 DEG C by 10 DEG C~15 DEG C of temperature raising after heating;
Step S310, is completed at the same time the regeneration of middle surface layer remixing using remixing regenerating device 7 and upper layer paves regeneration, middle surface layer Remixing regeneration refers to the reworked material held together after 5 conveying new pitch mixture to milling of dumper+multi-functional feeding machine filling combination Heap completes surface layer in the uniform mixing and formation of the two by 7 second blender 7-1 of remixing regenerating device and regenerates material heap temperature generally not Lower than 150 DEG C, and it may optionally utilize microwave heating wall 7-3 and issue the progress of 2.45GHz microwave centering surface layer regeneration material heap again Secondary benefit temperature heating mixes and stirs material heap mean temperature not less than 160 DEG C, after two sides second are thermally connected heating pad wall 7-2 to milling after heating The hot adhesion of bituminous pavement heats, and temperature is not less than 120 DEG C, and middle surface layer reworked material is whole via level-one cloth spiral 7-4 and level-one Flat screed 7-5, which paves, forms completely new middle surface layer after precompressed, and the upper layer regeneration that paves refers to that dumper+multi-functional feeding machine adds 5 conveying upper layer reworked materials of material combination are to transition hopper 7-9, then conveys and slid to middle surface layer backward by horizontal feeding device 7-8 On, " heat is to heat " is formed after second level cloth spiral 7-6 and secondary base pave the cloth of screed 7-7, the precompressed that paves Completely new upper layer most obtains reclaimed bituminous pavement through grinding compacting afterwards.
A kind of complete unit of the compound in-situ heat regeneration of hot wind and microwave using construction in layer provided by the utility model and its Construction method using the heating of sheet pavement in-situ heat stratification of wind, is layered hot milling, layering conveying heating process, realizes half envelope Low-temperature construction is closed, energy consumption is reduced, improves construction efficiency;Using novel modularized hot wind Variable power heating+2.45GHz frequency Microwave composite heating technology realizes the lossless uniform high-efficiency heating of bituminous pavement, has restored bitumen properties, smokeless environment-friendly adds Hot depth is moderate, interlayer temperature gradient is small, hot milling is destroyed without gradation, each link asphalt material temperature is up to standard, and construction quality is high; Dumper+multi-functional feeding machine combination is taken in the addition of virgin material, realizes that multiple degrees of freedom, multi-faceted feed, feed precisely connect It is continuous, asphalt material temperature drop is small;Unique remixing regenerating device is using double screeds, double levelling designs, it can be achieved that a kind of completely new filling Remixing overlays regeneration technology, and takes into account upper layer, middle surface layer filling remixing regeneration technology simultaneously, realizes the bilayer of real meaning It paves, improves the reproduction quality of bituminous pavement.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above.Current row The technical staff of industry is described in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments Only illustrate the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model, the utility model is also It will have various changes and improvements, these various changes and improvements fall within the scope of the claimed invention.The utility model Claimed range is defined by the appending claims and its equivalent thereof.

Claims (7)

1. a kind of hot milling equipment of layering characterized by comprising be sequentially arranged Hot-blast Heating machine, preposition milling heater, after Set milling heater;
The Hot-blast Heating machine is heated for old asphalt pavement;
The preposition milling heater includes preposition milling heater body, and the front of the preposition milling heater body is equipped with Preposition milling equipment, the preposition milling equipment rear are arranged in sequence that the first inclination scraper plate mentions material unit and first level scraper plate is defeated Expect heating unit;Heating member is equipped with below the first level scraper plate conveying heating unit;
The postposition milling heater includes postposition milling heater body, and the front of the postposition milling heater body is equipped with Second inclination scraper plate mentions material unit, and it is single that the rear that the second inclination scraper plate mentions material unit is equipped with the heating of the second grader leveling blade conveying Member, the second grader leveling blade conveying heating unit lower section are equipped with heating member;Postposition milling heater body tail portion is equipped with Postposition milling equipment.
2. a kind of complete unit of compound in-situ heat regeneration of hot wind and microwave characterized by comprising
The hot milling equipment of layering described in claim 1;
Microwave tunnel heater, the microwave tunnel heater are set to the postposition milling heater in the hot milling equipment of layering Rear, for being heated to the material for being layered hot milling equipment output comprising:
Microwave tunnel heater body;
Third inclination scraper plate mentions material device, and the third inclination scraper plate mentions material device and is set under microwave heating machine body forefront Side;
The horizontal conveying unit of tunnel type, the horizontal conveying unit of tunnel type includes closed cavity, distributing device, microwave heating unit With conveying component, the top of the closed cavity is equipped with entrance, and bottom is equipped with outlet;The distributing device is set to the closed cavity The inlet at top, and it is located at the top of the conveying module inlet;The microwave heating unit is set to the top of closed cavity, And it is located at the top of the conveying component;The outlet end of the conveying component is located at the top of the closed cavity outlet at bottom.
3. the complete unit of the compound in-situ heat regeneration of hot wind and microwave according to claim 2, it is characterised in that: the tunnel type Horizontal conveying unit further includes the first suppressor and the second suppressor, and first suppressor and the second suppressor are separately positioned on At the entrance and exit of the closed cavity, for preventing microwave from leaking.
4. the complete unit of the compound in-situ heat regeneration of hot wind and microwave according to claim 3, it is characterised in that: the preposition milling It digs heater body and is equipped with the first heated bitumen spray unit, the first regenerative agent spray unit and the first off-gas recovery processing dress It sets;The first heated bitumen spray unit and the first regenerative agent spray unit are respectively used to sprinkling heated bitumen and regenerative agent to old drip On the upper layer on green road surface;The first off-gas recovery processing unit is close to the preposition milling equipment, for recycling preposition milling The flue gas that heater generates during milling;
The postposition milling heater body is equipped with the second heated bitumen spray unit, the second regenerative agent spray unit and the second cigarette Gas recycling and processing device;The second heated bitumen spray unit and the second regenerative agent spray unit be respectively used to sprinkling heated bitumen and On regenerative agent to the middle layer of old asphalt pavement;The second off-gas recovery processing unit is used close to the postposition milling equipment In the flue gas that recycling postposition milling heater generates during milling.
5. the complete unit of the compound in-situ heat regeneration of hot wind and microwave according to claim 3 or 4, it is characterised in that: the heat The complete unit of the compound in-situ heat regeneration of wind microwave further includes feeding machine;The feeding machine includes feeding machine body, the feeding machine The front of body is equipped with the first hopper, is equipped with conveying at first hopper outlet and mentions material device, for realizing conveying and mentions material, The conveying mentions one end far from the first hopper on material device and is equipped with pivoting support assembly, is hinged on the pivoting support assembly Revolution mentions material device, and the revolution mentions material device and is connected by amplitude oil cylinder with driver's cabin;
Under the action of pivoting support assembly, the revolution mentions material device and realizes a left side around the centre of gyration of itself and pivoting support assembly Right each 90 ° of rotation;
Under the action of amplitude oil cylinder, the revolution mentions material device with respect to above and below the realization of the tie point of itself and pivoting support assembly 0 ~35 ° of luffing is adjusted.
6. a kind of complete unit of the compound in-situ heat regeneration of hot wind and microwave according to claim 5, it is characterised in that: the heat The complete unit of the compound in-situ heat regeneration of wind microwave further includes remixer, and the front of the remixer is equipped with the second hopper, and described the The bottom of two hoppers is equipped with scraper plate conveying metering device, and the end of the scraper plate conveying metering device is equipped with the 4th inclination scraper plate and mentions Expect device, the 4th inclination scraper plate, which mentions, is equipped with the first thermal connection heating pad wall, the remixer between two bridge of lower part of material device The first blender is equipped with above body end.
7. a kind of complete unit of the compound in-situ heat regeneration of hot wind and microwave according to claim 5, it is characterised in that: the heat The complete unit of the compound in-situ heat regeneration of wind microwave further includes remixing regenerating device;The remixing regenerating device is located at the dead astern of feeding machine Or the rear ramp in adjacent left and right lane comprising remixing regenerating device body, the remixing regenerating device front part of a body are equipped with second Blender, the left and right sides of second blender are equipped with second be oppositely arranged and are thermally connected heating pad wall, after the second blender Side is equipped with several groups microwave heating wall, and the first cloth spiral and the first screed is arranged in sequence in the rear end of remixing regenerating device body, The second cloth spiral and the second screed, the left and right of remixing regenerating device body is also arranged in sequence at the rear of first screed Horizontal feeding device is equipped between supporting beam, the horizontal feeding device, which extends forward, is connected with transition hopper, the company of extending back It is connected to material guide groove, the conveying bottom plate of the horizontal feeding device between the transition hopper and the second blender, which is equipped with, to be automatically turned on Dump gate.
CN201821598209.2U 2018-09-29 2018-09-29 It is layered hot milling equipment and the complete unit of the compound in-situ heat regeneration of hot wind and microwave Withdrawn - After Issue CN209292844U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109183583A (en) * 2018-09-29 2019-01-11 江苏集萃道路工程技术与装备研究所有限公司 It is layered hot milling equipment, the complete unit of the compound in-situ heat regeneration of hot wind and microwave and its construction in layer method
CN111676791A (en) * 2020-05-27 2020-09-18 江苏集萃道路工程技术与装备研究所有限公司 Intelligent in-situ microwave heating machine and construction method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109183583A (en) * 2018-09-29 2019-01-11 江苏集萃道路工程技术与装备研究所有限公司 It is layered hot milling equipment, the complete unit of the compound in-situ heat regeneration of hot wind and microwave and its construction in layer method
CN109183583B (en) * 2018-09-29 2020-07-21 江苏集萃道路工程技术与装备研究所有限公司 Layered hot milling equipment, hot air microwave composite in-situ heat regeneration complete set unit and layered construction method thereof
CN111676791A (en) * 2020-05-27 2020-09-18 江苏集萃道路工程技术与装备研究所有限公司 Intelligent in-situ microwave heating machine and construction method thereof

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