CN209287063U - An Accurately Weighing Liquid Medicament Blending and Filling Equipment - Google Patents

An Accurately Weighing Liquid Medicament Blending and Filling Equipment Download PDF

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CN209287063U
CN209287063U CN201821934727.7U CN201821934727U CN209287063U CN 209287063 U CN209287063 U CN 209287063U CN 201821934727 U CN201821934727 U CN 201821934727U CN 209287063 U CN209287063 U CN 209287063U
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solenoid valve
liquid
way
way solenoid
pipeline
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陈清化
郑晓辉
陈清安
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Shenzhen Dingbang Automation Equipment Co ltd
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Shenzhen Dingbang Automation Equipment Co ltd
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Abstract

本实用新型公开了一种精确称量式液体药剂勾兑及灌注设备,包括稀释剂管道、多个药剂管道、容器、水泵、出液管道、电磁阀分流基座、称重计量仪及PLC控制系统,电磁阀分流基座上安装有多个二通电磁阀和三通电磁阀,PLC控制系统与水泵、二通电磁阀和三通电磁阀连接,电磁阀分流基座分别连接稀释剂管道、药剂管道、容器、水泵和出液管道,通过二通电磁阀和三通电磁阀控制电磁阀分流基座上连接的管道的通断,称重计量仪设置在容器外的底部测量容器内液体质量的变化。本实用新型用称重式计量方式实时测量液体的质量,提供对液体的量检测精度,并且系统地将电磁阀集中安装在具有分流管路的电磁阀基座上,节省空间,提高了气密性,进一步提高设备配比精度。

The utility model discloses an accurate weighing type liquid medicine blending and pouring equipment, which comprises a diluent pipeline, a plurality of medicine pipelines, a container, a water pump, a liquid outlet pipeline, an electromagnetic valve diversion base, a weighing meter and a PLC control system , There are multiple two-way solenoid valves and three-way solenoid valves installed on the solenoid valve diversion base. The PLC control system is connected with the water pump, two-way solenoid valve and three-way solenoid valve. Pipes, containers, water pumps and liquid outlet pipes, through the two-way solenoid valve and three-way solenoid valve to control the on-off of the pipe connected to the solenoid valve diversion base, the weighing meter is set at the bottom outside the container to measure the quality of the liquid in the container Variety. The utility model measures the quality of the liquid in real time with a weighing type metering method, provides detection accuracy for the amount of the liquid, and systematically installs the solenoid valve on the solenoid valve base with a shunt pipeline, saving space and improving airtightness To further improve the accuracy of equipment ratio.

Description

一种精确称量式液体药剂勾兑及灌注设备An Accurately Weighing Liquid Medicament Blending and Filling Equipment

技术领域technical field

本实用新型涉及农业及林业植保设备技术领域,尤其是一种精确称量式液体药剂勾兑及灌注设备。The utility model relates to the technical field of agricultural and forestry plant protection equipment, in particular to an accurate weighing liquid medicine blending and pouring equipment.

背景技术Background technique

我国农村常住人口组成以老幼妇残为主,无人机植保发展迅速。配药及为无人机灌注药液目前主要由人工完成:依比例勾兑、搅拌及灌注。人工作业勾兑存在多种药剂及水人工作业勾兑配比精度低、自动化程度低以及人身安全等问题。为了解决上述问题,本公司研发并申请了实用新型专利(申请号CN201720861424.6)全自动液体药剂勾兑及灌注设备,其技术方案解决了人工作业勾兑存在的问题,但是还存在以下问题:1、用流量计测量液体的计量方式精度不够,造成药剂浪费的现象;2、现有的液体管道过于复杂,设置的电磁阀位置较为分散,不利于设备小型化,并且繁多的管路接口严重影响气密性,进而影响对液体利用的精度和效率。The permanent population in my country's rural areas is dominated by old, young, women and disabled people, and drone plant protection is developing rapidly. Dispensing medicine and pouring medicinal liquid into the drone is currently mainly done manually: blending, stirring and pouring according to the proportion. Manual blending has problems such as low precision, low degree of automation, and personal safety in the blending of various chemicals and water. In order to solve the above problems, our company has developed and applied for a utility model patent (application number CN201720861424.6) for fully automatic liquid medicine blending and filling equipment. The technical solution solves the problems of manual blending, but there are still the following problems: 1 1. The measurement method of measuring liquid with a flowmeter is not accurate enough, resulting in the phenomenon of waste of medicine; 2. The existing liquid pipeline is too complicated, and the position of the electromagnetic valve is scattered, which is not conducive to the miniaturization of the equipment, and the numerous pipeline interfaces seriously affect Airtightness, which in turn affects the accuracy and efficiency of liquid utilization.

实用新型内容Utility model content

针对上述缺陷,本实用新型解决的技术问题在于提供一种精确称量式液体药剂勾兑及灌注设备,通过用称重式计量方式替代了现有的流量计实时测量液体的质量,提供对液体的量检测精度,并且系统地将电磁阀集中安装在具有分流管路的电磁阀基座上,节省了空间,提高了气密性,进一步提高设备配比精度。In view of the above-mentioned defects, the technical problem solved by the utility model is to provide an accurate weighing type liquid medicine blending and pouring equipment, by replacing the existing flow meter with a weighing type metering method to measure the quality of the liquid in real time, and providing a precise measurement of the liquid. The measurement accuracy is improved, and the solenoid valves are systematically installed on the solenoid valve base with a shunt pipeline, which saves space, improves air tightness, and further improves the equipment ratio accuracy.

为解决上述技术问题,本实用新型的技术方案为:一种精确称量式液体药剂勾兑及灌注设备,包括稀释剂管道、多个药剂管道、容器、水泵、出液管道、电磁阀分流基座、称重计量仪及PLC控制系统,所述电磁阀分流基座上安装有多个二通电磁阀和三通电磁阀,所述PLC控制系统与所述水泵、所述二通电磁阀和所述三通电磁阀连接,所述电磁阀分流基座分别连接所述稀释剂管道、药剂管道、容器、水泵和出液管道,通过所述二通电磁阀和所述三通电磁阀控制所述电磁阀分流基座上连接的管道的通断,所述称重计量仪设置在所述容器外的底部测量容器内液体质量的变化。In order to solve the above technical problems, the technical solution of the present utility model is: an accurate weighing liquid medicine blending and filling equipment, including diluent pipeline, multiple medicine pipelines, container, water pump, liquid outlet pipeline, electromagnetic valve diversion base , a weighing meter and a PLC control system, a plurality of two-way solenoid valves and three-way solenoid valves are installed on the solenoid valve diversion base, the PLC control system is connected with the water pump, the two-way solenoid valve and the The three-way solenoid valve is connected, and the solenoid valve diversion base is respectively connected to the diluent pipeline, the drug pipeline, the container, the water pump and the liquid outlet pipeline, and the two-way solenoid valve and the three-way solenoid valve are used to control the The electromagnetic valve divides the on-off of the pipeline connected on the base, and the weighing meter is arranged at the bottom outside the container to measure the change of the liquid quality in the container.

进一步地,所述电磁阀分流基座上设有多个二通电磁阀连通孔、多个管道入口、至少一个三通电磁阀连通孔、至少一个第一进液口、至少一个第一出液口、至少一个第二进液口和至少一个第二出液口,所述三通电磁阀上设有第三出液口;所述管道入口分别连接所述稀释剂管道和所述药剂管道,所述第一进液口和所述第一出液口之间设置所述水泵,所述第一进液口和所述第一出液口分别与所述水泵的水泵出口和水泵入口连接,所述第三出液口和所述第二进液口之间设置所述容器,所述第三出液口和所述第二进液口分别与所述容器的容器入口和容器出口连接,所述第二出液口与所述出液管道连接。Further, the solenoid valve flow distribution base is provided with a plurality of two-way solenoid valve communication holes, a plurality of pipeline inlets, at least one three-way solenoid valve communication hole, at least one first liquid inlet, at least one first liquid outlet mouth, at least one second liquid inlet and at least one second liquid outlet, the three-way solenoid valve is provided with a third liquid outlet; the pipe inlets are respectively connected to the diluent pipe and the medicament pipe, The water pump is arranged between the first liquid inlet and the first liquid outlet, and the first liquid inlet and the first liquid outlet are respectively connected to the water pump outlet and the water pump inlet of the water pump, The container is arranged between the third liquid outlet and the second liquid inlet, and the third liquid outlet and the second liquid inlet are respectively connected to the container inlet and the container outlet of the container, The second liquid outlet is connected with the liquid outlet pipeline.

所述电磁阀分流基座内部设有第一通道和第二通道,所述二通电磁阀连通孔分别与所述第一通道连通,每个所述二通电磁阀连通孔分别与所述管道入口一一对应连通,所述三通电磁阀连通孔分别与所述第二通道以及所述第一进液口连通,所述第二通道与所述第二出液口连通。A first channel and a second channel are arranged inside the solenoid valve distribution base, and the communication holes of the two-way solenoid valves are respectively communicated with the first channels, and each of the communication holes of the two-way solenoid valves is connected with the pipeline respectively. The inlets are communicated one by one, the communication hole of the three-way solenoid valve is respectively communicated with the second channel and the first liquid inlet, and the second channel is communicated with the second liquid outlet.

进一步地,所述称重计量仪设置在所述容器外的底部测量容器内液体质量的变化。Further, the weighing meter is arranged at the bottom outside the container to measure the change of the liquid quality in the container.

进一步地,所述二通电磁阀连通孔与多个二通电磁阀连接,所述三通电磁阀连通孔与三通电磁阀连接,所述二通电磁阀连通孔包括二通右圆孔和二通左圆孔,所述二通右圆孔分别连通所述第一通道,所述二通左圆孔连通管道入口,并通过所述二通电磁阀使所述二通右圆孔和所述二通左圆孔之间的连通或者断开;所述三通电磁阀连通孔包括三通右圆孔和三通左圆孔,所述三通右圆孔连通所述第一进液口,所述三通左圆孔连通所述第二通道,并通过所述三通电磁阀使所述三通右圆孔和所述三通左圆孔之间的连通或者断开以及第三出液口的连通或者断开。Further, the communication holes of the two-way solenoid valves are connected to multiple two-way solenoid valves, the communication holes of the three-way solenoid valves are connected to the three-way solenoid valves, and the communication holes of the two-way solenoid valves include two-way right circular holes and The two-way left round hole, the two-way right round hole communicates with the first channel respectively, the two-way left round hole communicates with the pipeline inlet, and the two-way right round hole and the two-way solenoid valve are connected to each other. The connection or disconnection between the two-way left round hole; the three-way solenoid valve communication hole includes a three-way right round hole and a three-way left round hole, and the three-way right round hole communicates with the first liquid inlet , the three-way left round hole communicates with the second channel, and the connection or disconnection between the three-way right round hole and the three-way left round hole and the third outlet are made through the three-way solenoid valve. The connection or disconnection of the liquid port.

进一步地,所述第一通道和所述第二通道为圆管状,所述管道入口和所述第二出液口设置在所述电磁阀分流基座上顶面,所述二通电磁阀连通孔和所述三通电磁阀连通孔设置在所述电磁阀分流基座下底面,所述第一进液口和第一出液口设置在所述电磁阀分流基座前侧面,所述第二进液口设置在所述电磁阀分流基座后侧面。Further, the first passage and the second passage are circular tubes, the pipe inlet and the second liquid outlet are arranged on the top surface of the solenoid valve diversion base, and the two-way solenoid valve communicates The hole and the communication hole of the three-way solenoid valve are arranged on the lower bottom surface of the solenoid valve diversion base, the first liquid inlet and the first liquid outlet are arranged on the front side of the solenoid valve diversion base, and the first The two liquid inlets are arranged on the rear side of the electromagnetic valve flow distribution base.

作为上述技术方案的进一步改进,所述容器内设置有搅拌电机,所述PLC 控制系统与所述搅拌电机连接。As a further improvement of the above technical solution, a stirring motor is arranged in the container, and the PLC control system is connected with the stirring motor.

作为上述技术方案的进一步改进,所述容器底部设有防漩涡接头。As a further improvement of the above technical solution, an anti-swirl joint is provided at the bottom of the container.

进一步地,所述防漩涡接头的外壁上设有O型圈安装槽和第一螺纹,所述防漩涡接头的内壁上设有第二螺纹,所述防漩涡接头的顶端环设有圆环,所述圆环下端面上设有平胶圈安装槽;所述圆环上连接与所述圆环垂直设置的多个分流片,所述分流片相对设置,所述分流片连接有阻流片,所述防漩涡接头外套设螺母,所述螺母和所述第一螺纹相配合以固定所述防漩涡接头。Further, the outer wall of the anti-swirl joint is provided with an O-ring installation groove and a first thread, the inner wall of the anti-swirl joint is provided with a second thread, and the top ring of the anti-swirl joint is provided with a ring, The lower end surface of the ring is provided with a flat rubber ring installation groove; the ring is connected with a plurality of shunts arranged perpendicularly to the ring, the shunts are arranged oppositely, and the shunts are connected with a baffle The anti-swirl joint is covered with a nut, and the nut cooperates with the first thread to fix the anti-swirl joint.

进一步地,所述分流片上方平行地设有阻流片,所述阻流片为圆形,所述分流片分别向所述阻流片中心延展。Further, a baffle is provided in parallel above the baffle, the baffle is circular, and the baffles respectively extend toward the center of the baffle.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

1、通过用高灵敏度的称重式计量方式实时测量液体的质量,替代了流量计的使用,使得系统对液体的量检测精度得到了极大的提高;1. By using a high-sensitivity weighing method to measure the quality of the liquid in real time, instead of using a flowmeter, the system's detection accuracy for the amount of liquid has been greatly improved;

2、通过电磁阀的控制通断和电磁阀基座上的通孔的有机结合,由六路进液汇合到一路进液,避免管路过于复杂,减少了设备体积,有效的实现了不同管路的流通和断开,实现了良好的液体内部循环,提高了水泵的利用率,并且由于电磁阀集中安装,电磁阀基座整合了相当一部分管路,节省了空间,有效的提升了气密性;2. Through the organic combination of the on-off control of the solenoid valve and the through hole on the base of the solenoid valve, six liquid inlets are merged into one liquid inlet, which avoids the complexity of the pipeline, reduces the volume of the equipment, and effectively realizes different pipelines The flow and disconnection of the flow can realize good internal circulation of the liquid and improve the utilization rate of the water pump, and because the solenoid valve is installed in a centralized manner, the base of the solenoid valve integrates a considerable part of the pipeline, which saves space and effectively improves the airtightness ;

3、通过在容器底部设置防漩涡接头,使用分流片和阻流片的结构,改变液体的流动方向和流动形态,使液体在沿着接头排出的过程中不会产生旋涡,从而避免因为旋涡而产生的气泡对排液的影响,使排液情况更加流畅和精确,减小了液体计量时产生的误差。3. By setting the anti-vortex joint at the bottom of the container, using the structure of the shunt plate and the baffle plate, the flow direction and flow form of the liquid can be changed, so that the liquid will not generate vortex during the discharge process along the joint, thereby avoiding the vortex damage caused by the vortex. The influence of the generated air bubbles on the liquid discharge makes the liquid discharge more smooth and accurate, and reduces the error generated when liquid is measured.

附图说明Description of drawings

图1为本实用新型的一种精确称量式液体药剂勾兑及灌注设备的结构示意图;Fig. 1 is a structural schematic diagram of an accurate weighing type liquid medicament blending and pouring equipment of the present invention;

图2为本实用新型的一种精确称量式液体药剂勾兑及灌注设备的正视图;Fig. 2 is a front view of an accurate weighing liquid medicine blending and pouring equipment of the present invention;

图3为本实用新型的一种精确称量式液体药剂勾兑及灌注设备的侧视图;Fig. 3 is a side view of an accurate weighing type liquid medicine blending and pouring equipment of the present invention;

图4为本实用新型的一种精确称量式液体药剂勾兑及灌注设备的电磁阀分流基座的结构示意图;Fig. 4 is a structural schematic diagram of a solenoid valve diverter base of an accurate weighing liquid medicine blending and pouring equipment of the present invention;

图5为本实用新型的一种精确称量式液体药剂勾兑及灌注设备的电磁阀分流基座的A-A处剖面图;Fig. 5 is a sectional view at A-A of the electromagnetic valve diversion base of an accurate weighing type liquid medicine blending and pouring equipment of the present invention;

图6为本实用新型的一种精确称量式液体药剂勾兑及灌注设备的电磁阀分流基座的俯视图;Fig. 6 is a top view of a solenoid valve diverter base of an accurate weighing liquid medicine blending and pouring equipment of the present invention;

图7为本实用新型的一种精确称量式液体药剂勾兑及灌注设备的防漩涡接头的结构示意图;Fig. 7 is a structural schematic diagram of an anti-vortex joint of an accurate weighing type liquid medicine blending and pouring equipment of the present invention;

图8为本实用新型的一种精确称量式液体药剂勾兑及灌注设备的防漩涡接头的剖面图。Fig. 8 is a cross-sectional view of an anti-vortex joint of an accurate weighing liquid medicine blending and pouring equipment of the present invention.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. It should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" are Based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot It should be understood as a limitation of the present utility model.

参见图1至图3,该精确称量式液体药剂勾兑及灌注设备包括稀释剂管道 10、多个药剂管道20、容器30、水泵40、出液管道50、电磁阀分流基座60、称重计量仪70及PLC控制系统(图中未示出),电磁阀分流基座60上安装有多个二通电磁阀80和三通电磁阀90,PLC控制系统分别与水泵40和二通电磁阀 80和三通电磁阀90连接,电磁阀分流基座60分别连接稀释剂管道10、药剂管道20、容器30、水泵40和出液管道50,通过二通电磁阀80和三通电磁阀90 控制电磁阀分流基座60上连接的管道的通断,称重计量仪70设置在电磁阀分流基座60和容器30之间的管道上。容器30内设置有搅拌电机(图中未示出), PLC控制系统与搅拌电机连接。称重计量仪70设置在容器30外的底部,称重计量仪70的称量精度可达千分之一,通过精密的称重计量仪70对容器30内的液体进行精确测量并反馈给PLC控制系统。Referring to Fig. 1 to Fig. 3, the precise weighing type liquid medicament blending and pouring equipment includes a diluent pipeline 10, a plurality of medicament pipelines 20, a container 30, a water pump 40, a liquid outlet pipeline 50, a solenoid valve diverter base 60, a weighing Meter 70 and PLC control system (not shown in the figure), a plurality of two-way solenoid valves 80 and three-way solenoid valves 90 are installed on the solenoid valve shunt base 60, and the PLC control system is connected with the water pump 40 and the two-way solenoid valve respectively 80 is connected to the three-way solenoid valve 90, and the solenoid valve diverter base 60 is connected to the diluent pipeline 10, the medicament pipeline 20, the container 30, the water pump 40 and the liquid outlet pipeline 50, and is controlled by the two-way solenoid valve 80 and the three-way solenoid valve 90. The on-off of the pipeline connected on the solenoid valve diversion base 60 , the weighing meter 70 is arranged on the pipeline between the solenoid valve diversion base 60 and the container 30 . A stirring motor (not shown in the figure) is arranged in the container 30, and the PLC control system is connected with the stirring motor. The weighing meter 70 is arranged at the bottom outside the container 30, and the weighing accuracy of the weighing meter 70 can reach one thousandth. The liquid in the container 30 is accurately measured by the precise weighing meter 70 and fed back to the PLC Control System.

具体地,参见图4至图6,电磁阀分流基座60上设有七个二通电磁阀连通孔601、五个的管道入口602、一个三通电磁阀连通孔603、一个第一进液口604、一个第一出液口605、一个第二进液口606、一个第二出液口607和第一通道608 和第二通道609。三通电磁阀上设有第三出液口6033;管道入口602和第二出液口607设置在电磁阀分流基座10上顶面,二通电磁阀连通孔601和三通电磁阀连通孔603设置在电磁阀分流基座10下底面,第一进液口604和第一出液口 605设置在电磁阀分流基座前侧面,第二进液口606设置在电磁阀分流基座后侧面。容器30顶部具有容器入口300,容器30底部具有容器出口302,水泵40 具有水泵出口401和水泵入口402。Specifically, referring to Fig. 4 to Fig. 6, there are seven two-way solenoid valve communication holes 601, five pipeline inlets 602, one three-way solenoid valve communication hole 603, and one first liquid inlet on the solenoid valve diverter base 60. port 604 , a first liquid outlet 605 , a second liquid inlet 606 , a second liquid outlet 607 , and a first channel 608 and a second channel 609 . The three-way solenoid valve is provided with a third liquid outlet 6033; the pipeline inlet 602 and the second liquid outlet 607 are arranged on the top surface of the solenoid valve distribution base 10, and the two-way solenoid valve communicating hole 601 and the three-way solenoid valve communicating hole 603 is arranged on the bottom surface of the electromagnetic valve diversion base 10, the first liquid inlet 604 and the first liquid outlet 605 are arranged on the front side of the electromagnetic valve diversion base, and the second liquid inlet 606 is arranged on the rear side of the solenoid valve diversion base . The top of the container 30 has a container inlet 300 , the bottom of the container 30 has a container outlet 302 , and the water pump 40 has a water pump outlet 401 and a water pump inlet 402 .

管道入口602分别连接稀释剂管道10和药剂管道20,第一进液口604和第一出液口605之间设置水泵40,第一进液口604和第一出液口605分别与水泵出口401和水泵入口402连接,第三出液口6033和第二进液口606之间设置容器30,第三出液口6033和第二进液口606分别与容器入口300和容器出口302 连接,第二出液口607与出液管道50连接,出液管道50出口连接有出药枪501。The pipeline inlet 602 is respectively connected to the diluent pipeline 10 and the medicament pipeline 20, and the water pump 40 is arranged between the first liquid inlet 604 and the first liquid outlet 605, and the first liquid inlet 604 and the first liquid outlet 605 are respectively connected to the water pump outlet. 401 is connected to the water pump inlet 402, the container 30 is arranged between the third liquid outlet 6033 and the second liquid inlet 606, the third liquid outlet 6033 and the second liquid inlet 606 are respectively connected to the container inlet 300 and the container outlet 302, The second liquid outlet 607 is connected with the liquid outlet pipe 50 , and the outlet of the liquid outlet pipe 50 is connected with the medicine gun 501 .

电磁阀分流基座60内部设有第一通道608和第二通道609,二通电磁阀连通孔601分别与第一通道608连通,每个二通电磁阀连通孔601分别与管道入口602一一对应连通,三通电磁阀连通孔603分别与第二通道609以及第一进液口604连通,第二通道609与第二出液口607连通。Solenoid valve distribution base 60 is provided with a first passage 608 and a second passage 609 inside, two-way solenoid valve communicating holes 601 communicate with first passage 608 respectively, and each two-way solenoid valve communicating holes 601 are respectively connected with pipeline inlet 602 one by one Corresponding to the communication, the three-way solenoid valve communication hole 603 communicates with the second channel 609 and the first liquid inlet 604 respectively, and the second channel 609 communicates with the second liquid outlet 607 .

另外,二通电磁阀连通孔601与多个二通电磁阀80连接,三通电磁阀连通孔603与三通电磁阀90连接,二通电磁阀连通孔601包括二通右圆孔6011和二通左圆孔6012,二通右圆孔6011分别连通第一通道608,二通左圆孔6012 连通管道入口602,并通过二通电磁阀80使二通右圆孔6011和二通左圆孔6012 之间的连通或者断开;三通电磁阀连通孔603包括三通右圆孔6031和三通左圆孔6032,三通右圆孔6031连通第一进液口604,三通左圆孔6032连通第二通道609,并通过三通电磁阀90使三通右圆孔6031和三通左圆孔6032之间的连通或者断开以及第三出液口6033的连通或者断开。In addition, the two-way solenoid valve communicating hole 601 is connected to a plurality of two-way solenoid valves 80, the three-way solenoid valve communicating hole 603 is connected to the three-way solenoid valve 90, and the two-way solenoid valve communicating hole 601 includes a two-way right circular hole 6011 and two The left circular hole 6012 is connected, the two-way right circular hole 6011 is respectively connected to the first channel 608, the two-way left circular hole 6012 is connected to the pipeline inlet 602, and the two-way right circular hole 6011 and the two-way left circular hole are connected through the two-way solenoid valve 80 The communication or disconnection between 6012; the three-way solenoid valve communication hole 603 includes a three-way right round hole 6031 and a three-way left round hole 6032, the three-way right round hole 6031 communicates with the first liquid inlet 604, and the three-way left round hole 6032 communicates with the second channel 609, and through the three-way solenoid valve 90, the connection or disconnection between the three-way right circular hole 6031 and the three-way left circular hole 6032 and the connection or disconnection of the third liquid outlet 6033 are made.

第一通道608和第二通道609为圆管状,管道入口602和第二出液口607 设置在电磁阀分流基座60上顶面,二通电磁阀连通孔601和三通电磁阀连通孔 603设置在电磁阀分流基座60下底面,第一进液口604和第一出液口605设置在电磁阀分流基座60前侧面,第二进液口606设置在电磁阀分流基座60后侧面。The first channel 608 and the second channel 609 are circular tubes, the pipeline inlet 602 and the second liquid outlet 607 are arranged on the top surface of the solenoid valve diversion base 60, the two-way solenoid valve communication hole 601 and the three-way solenoid valve communication hole 603 It is arranged on the bottom surface of the solenoid valve diversion base 60, the first liquid inlet 604 and the first liquid outlet 605 are arranged on the front side of the solenoid valve diversion base 60, and the second liquid inlet 606 is arranged behind the solenoid valve diversion base 60 side.

参见图7和图8,容器30底部设有防漩涡接头301。防漩涡接头301的外壁上设有O型圈安装槽3011和第一螺纹3012,防漩涡接头的内壁上设有第二螺纹3013,防漩涡接头301的顶端环设有圆环3014,圆环3014下端面上设有平胶圈安装槽3015;圆环上连接与圆环垂直设置的多个分流片3016,分流片 3016相对设置,分流片3016连接有阻流片3017,防漩涡接头301外套设螺母 3018,螺母3018和第一螺纹3012相配合以固定防漩涡接头301。Referring to FIG. 7 and FIG. 8 , an anti-swirl joint 301 is provided at the bottom of the container 30 . The outer wall of the anti-swirl joint 301 is provided with an O-ring mounting groove 3011 and a first thread 3012, the inner wall of the anti-swirl joint is provided with a second thread 3013, and the top ring of the anti-swirl joint 301 is provided with a ring 3014, and the ring 3014 There is a flat rubber ring installation groove 3015 on the lower end surface; a plurality of shunts 3016 arranged perpendicular to the ring are connected to the ring, and the shunts 3016 are arranged oppositely. The nut 3018 cooperates with the first thread 3012 to fix the anti-swirl joint 301 .

分流片3016上方平行地设有阻流片3017,阻流片3017为圆形,分流片3016 分别向阻流片3017中心延展。A baffle 3017 is arranged parallel to the top of the baffle 3016 , the baffle 3017 is circular, and the baffle 3016 respectively extends toward the center of the baffle 3017 .

本实用新型的工作过程分为:进液混合、出液灌注、药剂压回、清洗等四个工序。The working process of the utility model is divided into four processes: liquid inlet mixing, liquid outlet perfusion, medicine pressing back, and cleaning.

进液混合:采用六路进液的形式,即1路稀释剂(水),1~5路药剂管道 20,六路药剂管道20连接管道入口602的进液根据实际需求通过PLC控制系统设定,与管道入口602对应的二通电磁阀80通电打开,其余则处于闭合状态,水泵40的水泵入口402口连接第一出液口605,在其附近和第一通道608形成负压,在水泵40的作用下,液体从任意一个管道入口602进入,然后依次通过二通左圆孔6012、二通电磁阀80、二通右圆孔6011、第一通道608、第一出液口605、水泵40、第一进液口604、三通右圆孔6031、三通电磁阀90、第三出液口6033和容器30。水泵的出液口连接第一进液口604,在第一进液口604处形成正压,此时三通电磁阀90处于断电状态,液体通过阀体由第三出液口6033 连通容器30顶部并向容器内补液,通过此过程,水和药剂泵入容器30,搅拌电机8开启,确保水和药剂的充分混合。Liquid inlet mixing: adopt the form of six liquid inlets, that is, one diluent (water), one to five drug pipelines 20, and six drug pipelines 20 connected to the inlet 602 of the pipeline. The inlet liquid is set through the PLC control system according to actual needs, and The two-way electromagnetic valve 80 corresponding to the pipeline inlet 602 is energized to open, and the rest are in a closed state. The water pump inlet 402 of the water pump 40 is connected to the first liquid outlet 605, and a negative pressure is formed in the vicinity of it and the first passage 608. Under the action, the liquid enters from any pipeline inlet 602, and then passes through the two-way left round hole 6012, the two-way solenoid valve 80, the two-way right round hole 6011, the first channel 608, the first liquid outlet 605, the water pump 40, The first liquid inlet 604 , the three-way right circular hole 6031 , the three-way solenoid valve 90 , the third liquid outlet 6033 and the container 30 . The liquid outlet of the water pump is connected to the first liquid inlet 604, and a positive pressure is formed at the first liquid inlet 604. At this time, the three-way solenoid valve 90 is in a power-off state, and the liquid is connected to the container through the third liquid outlet 6033 through the valve body. 30 top and replenish liquid in the container, through this process, water and medicament are pumped into the container 30, stirring motor 8 is turned on, ensures the sufficient mixing of water and medicament.

出液灌注:灌注作业由压力传感器控制,精度由程序中时间继电器控制,开启出药枪501,出药管道50压力变低,压力传感器将信号发送到PLC控制系统,PLC控制系统接收到信号后,开启水泵40进行工作,此时,与管道入口602 对应的二通电磁阀80全部关闭,其余电磁阀通电打开,其余处于闭合状态。水泵将容器内液体按照第二进液口606、二通电磁阀80、第一出液口605、水泵、第一进液口604、三通右圆孔6031、三通电磁阀90、三通左圆孔6032、第二通道609和第二出液口607的顺序流动。此时三通电磁阀90处于通电状态,容器内液体通过阀体由第二出液口607排出,向容器外排出。通过称重计量仪70的对液体质量精确测量,当液体质量达到程序设定值后,水泵40关闭运行,出药枪501关闭,一段时间后,水泵40向出液管道50补压,使管路压力上升,为下次加药作准备。Discharge perfusion: The perfusion operation is controlled by the pressure sensor, and the accuracy is controlled by the time relay in the program. When the discharge gun 501 is turned on, the pressure of the discharge pipeline 50 becomes lower, and the pressure sensor sends the signal to the PLC control system. After the PLC control system receives the signal , turn on the water pump 40 to work, at this time, all the two-way solenoid valves 80 corresponding to the pipeline inlet 602 are closed, the other solenoid valves are powered on, and the rest are in the closed state. The water pump transfers the liquid in the container according to the second liquid inlet 606, the two-way solenoid valve 80, the first liquid outlet 605, the water pump, the first liquid inlet 604, the three-way right circular hole 6031, the three-way solenoid valve 90, and the three-way The sequence flow of the left circular hole 6032 , the second channel 609 and the second liquid outlet 607 . At this time, the three-way solenoid valve 90 is in the energized state, and the liquid in the container is discharged from the second liquid outlet 607 through the valve body, and discharged out of the container. Through the accurate measurement of the liquid quality by the weighing meter 70, when the liquid quality reaches the program setting value, the water pump 40 is turned off and the gun 501 is turned off. Road pressure rises to prepare for the next dosing.

药剂压回:当整个工作完成之后,为了避免进液管道50内部残存药剂浪费,程序会有一个管内药剂压回的步骤,即水泵40工作,通过对于二通电磁阀80 和三通电磁阀90的控制,依次泵入到各进药管中,将药液依次压回至药罐中。Medicine pressure back: After the whole work is completed, in order to avoid the waste of medicine remaining inside the liquid inlet pipe 50, the program will have a step of medicine pressure back in the pipe, that is, the water pump 40 works, through the two-way solenoid valve 80 and the three-way solenoid valve 90 The control is pumped into each drug inlet pipe in turn, and the liquid medicine is pressed back into the medicine tank in turn.

清洗:清洗程序开启后,稀释剂管道10会依次泵入适量的水或专用清洁液,经过管路循环及搅拌之后排出,达到清洗管路及混和药桶的目的,避免造成下次作业时发生药害或影响植保效果。Cleaning: After the cleaning program is started, the diluent pipeline 10 will pump an appropriate amount of water or special cleaning solution in sequence, and then discharge it after pipeline circulation and stirring, so as to achieve the purpose of cleaning the pipeline and mixing tanks, and avoid causing accidents in the next operation. Phytotoxicity or affect plant protection effect.

本实用新型的工作过程可分为补液过程和排液过程,在补液过程中:任意一个与管道入口602对应的二通电磁阀80通电打开,其余则处于闭合状态,水泵的进液口连接第一出液口605,在其附近和第一通道608形成负压,在水泵的作用下,液体从任意一个管道入口602进入,然后依次通过二通左圆孔6012、二通电磁阀80、二通右圆孔6011、第一通道608、第一出液口605、水泵、第一进液口604、三通右圆孔6031、三通电磁阀90、第三出液口6033和容器。水泵的出液口连接第一进液口604,在第一进液口604处形成正压,此时三通电磁阀90处于断电状态,液体通过阀体由第三出液口6033连通容器顶部并向容器内补液。The working process of the utility model can be divided into a liquid replenishment process and a liquid discharge process. During the liquid replenishment process: any one of the two-way electromagnetic valves 80 corresponding to the pipeline inlet 602 is energized and opened, and the rest are in a closed state. The liquid inlet of the water pump is connected to the second A liquid outlet 605 forms a negative pressure near it and the first channel 608. Under the action of the water pump, the liquid enters from any pipeline inlet 602, and then passes through the two-way left round hole 6012, the two-way solenoid valve 80, and the two-way solenoid valve 80. It leads to the right round hole 6011, the first channel 608, the first liquid outlet 605, the water pump, the first liquid inlet 604, the three-way right round hole 6031, the three-way solenoid valve 90, the third liquid outlet 6033 and the container. The liquid outlet of the water pump is connected to the first liquid inlet 604, and a positive pressure is formed at the first liquid inlet 604. At this time, the three-way solenoid valve 90 is in a power-off state, and the liquid passes through the valve body and connects to the container through the third liquid outlet 6033. Top and refill the container.

本实施例通过用高灵敏度的称重式计量方式实时测量液体的质量,替代了流量计的使用,使得系统对液体的量检测精度得到了极大的提高;并且通过电磁阀分流基座,由六路进液汇合到一路进液,避免管路过于复杂,减少了设备体积,有效的实现了不同管路的流通和断开,实现了良好的液体内部循环,使水泵的利用率更高,并且由于电磁阀集中安装,电磁阀基座整合了相当一部分管路,有效的提升了气密性In this embodiment, the quality of the liquid is measured in real time by using a high-sensitivity weighing metering method, which replaces the use of a flowmeter, so that the detection accuracy of the liquid amount in the system is greatly improved; The six liquid inlets are merged into one liquid inlet, which avoids the complexity of the pipeline, reduces the volume of the equipment, effectively realizes the flow and disconnection of different pipelines, realizes a good internal circulation of the liquid, and makes the utilization rate of the pump higher. Due to the centralized installation of the solenoid valve, a considerable part of the pipeline is integrated into the base of the solenoid valve, which effectively improves the airtightness

本实用新型通过更加精确的配比和智能化的液体混合控制,可以取代目前植保现场配药人工作业,在农林业生产中可提高生产效率、节省人力,减少药剂浪费现象,同时避免人畜中毒和土壤污染,提高了农业、林业生产自动化、智能化、精细化的程度。The utility model can replace the current manual operation of dispensing medicines on the plant protection site through more accurate proportioning and intelligent liquid mixing control, and can improve production efficiency, save manpower, reduce the waste of medicines, and avoid human and animal poisoning and Soil pollution has increased the degree of automation, intelligence, and refinement of agricultural and forestry production.

以上仅是本实用新型的优选实施方式,应当指出的是,上述优选实施方式不应视为对本实用新型的限制,本实用新型的保护范围应当以权利要求所限定的范围为准。对于本技术领域的普通技术人员来说,在不脱离本实用新型的精神和范围内,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only preferred implementations of the present utility model. It should be pointed out that the above-mentioned preferred implementations should not be regarded as limitations on the present utility model, and the protection scope of the present utility model should be based on the scope defined by the claims. For those skilled in the art, without departing from the spirit and scope of the utility model, some improvements and modifications can also be made, and these improvements and modifications should also be regarded as the protection scope of the utility model.

Claims (8)

1.一种精确称量式液体药剂勾兑及灌注设备,包括稀释剂管道(10)、多个药剂管道(20)、容器(30)、水泵(40)、出液管道(50)及PLC控制系统,所述PLC控制系统与所述水泵(40)连接,其特征在于,还包括电磁阀分流基座(60)和称重计量仪(70),所述电磁阀分流基座(60)上安装有多个二通电磁阀(80)和三通电磁阀(90),所述PLC控制系统连接所述二通电磁阀(80)和所述三通电磁阀(90),所述电磁阀分流基座(60)分别连接所述稀释剂管道(10)、药剂管道(20)、容器(30)、水泵(40)和出液管道(50),通过所述二通电磁阀(80)和所述三通电磁阀(90)控制所述电磁阀分流基座(60)上连接的管道的通断,所述称重计量仪(70)设置在所述容器(30)外的底部以测量容器(30)内液体质量的变化。1. An accurate weighing liquid medicament blending and filling equipment, including diluent pipeline (10), multiple medicament pipelines (20), container (30), water pump (40), liquid outlet pipeline (50) and PLC control system, the PLC control system is connected with the water pump (40), and is characterized in that it also includes a solenoid valve diversion base (60) and a weighing meter (70), and the solenoid valve diversion base (60) A plurality of two-way solenoid valves (80) and three-way solenoid valves (90) are installed, and the PLC control system connects the two-way solenoid valves (80) and the three-way solenoid valves (90), and the solenoid valves The diversion base (60) is respectively connected to the diluent pipeline (10), the medicament pipeline (20), the container (30), the water pump (40) and the liquid outlet pipeline (50), through the two-way solenoid valve (80) and the three-way electromagnetic valve (90) to control the on-off of the pipeline connected to the electromagnetic valve diversion base (60), and the weighing meter (70) is arranged at the bottom outside the container (30) to The change in mass of the liquid in the container (30) is measured. 2.根据权利要求1所述的一种精确称量式液体药剂勾兑及灌注设备,其特征在于,所述电磁阀分流基座(60)上设有多个二通电磁阀连通孔(601)、多个管道入口(602)、至少一个三通电磁阀连通孔(603)、至少一个第一进液口(604)、至少一个第一出液口(605)、至少一个第二进液口(606)和至少一个第二出液口(607),所述三通电磁阀上设有第三出液口(6033);2. An accurate weighing liquid medicament blending and filling device according to claim 1, characterized in that, the solenoid valve diversion base (60) is provided with a plurality of two-way solenoid valve communication holes (601) , a plurality of pipeline inlets (602), at least one three-way solenoid valve communication hole (603), at least one first liquid inlet (604), at least one first liquid outlet (605), at least one second liquid inlet (606) and at least one second liquid outlet (607), the three-way solenoid valve is provided with a third liquid outlet (6033); 所述管道入口(602)分别连接所述稀释剂管道(10)和所述药剂管道(20),所述第一进液口(604)和所述第一出液口(605)之间设置所述水泵(40),所述第一进液口(604)和所述第一出液口(605)分别与所述水泵(40)的水泵出口(401)和水泵入口(402)连接,所述第三出液口(6033)和所述第二进液口(606)之间设置所述容器(30),所述第三出液口(6033)和所述第二进液口(606)分别与所述容器(30)的容器入口(300)和容器出口(302)连接,所述第二出液口(607)与所述出液管道(50)连接;The pipeline inlet (602) is respectively connected to the diluent pipeline (10) and the medicine pipeline (20), and the first liquid inlet (604) and the first liquid outlet (605) are arranged between The water pump (40), the first liquid inlet (604) and the first liquid outlet (605) are respectively connected to the water pump outlet (401) and the water pump inlet (402) of the water pump (40), The container (30) is arranged between the third liquid outlet (6033) and the second liquid inlet (606), and the third liquid outlet (6033) and the second liquid inlet ( 606) being respectively connected to the container inlet (300) and the container outlet (302) of the container (30), and the second liquid outlet (607) is connected to the liquid outlet pipe (50); 所述电磁阀分流基座(60)内部设有第一通道(608)和第二通道(609),所述二通电磁阀连通孔(601)分别与所述第一通道(608)连通,每个所述二通电磁阀连通孔(601)分别与所述管道入口(602)一一对应连通,所述三通电磁阀连通孔(603)分别与所述第二通道(609)以及所述第一进液口(604)连通,所述第二通道(609)与所述第二出液口(607)连通。A first passage (608) and a second passage (609) are provided inside the solenoid valve diversion base (60), and the two-way solenoid valve communicating holes (601) communicate with the first passage (608) respectively, Each of the two-way solenoid valve communicating holes (601) communicates with the pipeline inlets (602) in one-to-one correspondence, and the three-way solenoid valve communicating holes (603) communicate with the second channel (609) and the The first liquid inlet (604) is connected, and the second channel (609) is connected with the second liquid outlet (607). 3.根据权利要求2所述的一种精确称量式液体药剂勾兑及灌注设备,其特征在于,所述二通电磁阀连通孔(601)与所述二通电磁阀(80)连接,所述三通电磁阀连通孔(603)与所述三通电磁阀(90)连接,所述二通电磁阀连通孔(601)包括二通右圆孔(6011)和二通左圆孔(6012),所述二通右圆孔(6011)分别连通所述第一通道(608),所述二通左圆孔(6012)连通管道入口(602),并通过所述二通电磁阀(80)使所述二通右圆孔(6011)和所述二通左圆孔(6012)之间的连通或者断开;所述三通电磁阀连通孔(603)包括三通右圆孔(6031)和三通左圆孔(6032),所述三通右圆孔(6031)连通所述第一进液口(604),所述三通左圆孔(6032)连通所述第二通道(609),并通过所述三通电磁阀(90)使所述三通右圆孔(6031)和所述三通左圆孔(6032)之间的连通或者断开以及第三出液口(6033)的连通或者断开。3. An accurate weighing liquid medicine blending and filling device according to claim 2, characterized in that, the two-way solenoid valve communication hole (601) is connected to the two-way solenoid valve (80), and the The three-way solenoid valve communication hole (603) is connected with the three-way solenoid valve (90), and the two-way solenoid valve communication hole (601) includes a two-way right round hole (6011) and a two-way left round hole (6012 ), the two-way right round hole (6011) communicates with the first passage (608), the two-way left round hole (6012) communicates with the pipeline inlet (602), and passes through the two-way solenoid valve (80 ) make the communication or disconnection between the two-way right circular hole (6011) and the two-way left circular hole (6012); ) and the three-way left round hole (6032), the three-way right round hole (6031) communicates with the first liquid inlet (604), and the three-way left round hole (6032) communicates with the second channel ( 609), and through the three-way solenoid valve (90), the communication or disconnection between the three-way right circular hole (6031) and the three-way left circular hole (6032) and the third liquid outlet ( 6033) connection or disconnection. 4.根据权利要求2所述的一种精确称量式液体药剂勾兑及灌注设备,其特征在于,所述第一通道(608)和所述第二通道(609)为圆管状,所述管道入口(602)和所述第二出液口(607)设置在所述电磁阀分流基座(60)上顶面,所述二通电磁阀连通孔(601)和所述三通电磁阀连通孔(603)设置在所述电磁阀分流基座(60)下底面,所述第一进液口(604)和第一出液口(605)设置在所述电磁阀分流基座(60)前侧面,所述第二进液口(606)设置在所述电磁阀分流基座(60)后侧面。4. An accurate weighing liquid medicament blending and pouring device according to claim 2, characterized in that, the first passage (608) and the second passage (609) are circular tubes, and the pipes The inlet (602) and the second liquid outlet (607) are arranged on the top surface of the solenoid valve diversion base (60), and the two-way solenoid valve communication hole (601) communicates with the three-way solenoid valve The hole (603) is arranged on the bottom surface of the solenoid valve diversion base (60), and the first liquid inlet (604) and the first liquid outlet (605) are arranged on the solenoid valve diversion base (60). On the front side, the second liquid inlet (606) is arranged on the rear side of the solenoid valve diverter base (60). 5.根据权利要求1~4任意一项所述的一种精确称量式液体药剂勾兑及灌注设备,其特征在于,所述容器(30)内设置有搅拌电机,所述PLC控制系统与所述搅拌电机连接。5. An accurate weighing type liquid medicine blending and pouring equipment according to any one of claims 1 to 4, characterized in that, a stirring motor is arranged in the container (30), and the PLC control system is connected with the Stirring motor connection described above. 6.根据权利要求1~4任意一项所述的一种精确称量式液体药剂勾兑及灌注设备,其特征在于,所述容器(30)底部设有防漩涡接头(301)。6. An accurate weighing liquid medicine blending and pouring equipment according to any one of claims 1-4, characterized in that an anti-vortex joint (301) is provided at the bottom of the container (30). 7.根据权利要求6所述的一种精确称量式液体药剂勾兑及灌注设备,其特征在于,所述防漩涡接头(301)的外壁上设有O型圈安装槽(3011)和第一螺纹(3012),所述防漩涡接头的内壁上设有第二螺纹(3013),所述防漩涡接头(301)的顶端环设有圆环(3014),所述圆环(3014)下端面上设有平胶圈安装槽(3015);所述圆环上连接与所述圆环垂直设置的多个分流片(3016),所述分流片(3016)相对设置,所述分流片(3016)连接有阻流片(3017),所述防漩涡接头(301)外套设螺母(3018),所述螺母(3018)和所述第一螺纹(3012)相配合以固定所述防漩涡接头(301)。7. An accurate weighing type liquid medicine blending and pouring equipment according to claim 6, characterized in that an O-ring installation groove (3011) and a first thread (3012), the inner wall of the anti-swirl joint is provided with a second thread (3013), the top ring of the anti-swirl joint (301) is provided with a ring (3014), and the lower end surface of the ring (3014) A flat rubber ring installation groove (3015) is provided on the top; a plurality of splitters (3016) arranged vertically to the ring are connected to the ring, and the splitters (3016) are arranged oppositely, and the splitters (3016 ) is connected with a spoiler (3017), the anti-vortex joint (301) is covered with a nut (3018), and the nut (3018) cooperates with the first thread (3012) to fix the anti-vortex joint ( 301). 8.根据权利要求7所述的一种精确称量式液体药剂勾兑及灌注设备,其特征在于,所述分流片(3016)上方平行地设有阻流片(3017),所述阻流片(3017)为圆形,所述分流片(3016)分别向所述阻流片(3017)中心延展。8. An accurate weighing liquid medicament blending and infusing device according to claim 7, characterized in that a baffle (3017) is arranged parallel above the diverter (3016), and the baffle (3017) is circular, and the splitters (3016) respectively extend toward the center of the spoiler (3017).
CN201821934727.7U 2018-11-21 2018-11-21 An Accurately Weighing Liquid Medicament Blending and Filling Equipment Expired - Fee Related CN209287063U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112377815A (en) * 2020-09-21 2021-02-19 烟台索高智能科技有限公司 Viscous liquid flow divider

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112377815A (en) * 2020-09-21 2021-02-19 烟台索高智能科技有限公司 Viscous liquid flow divider

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