CN209272051U - A kind of laser cleaning equipment suitable for underwater environment - Google Patents
A kind of laser cleaning equipment suitable for underwater environment Download PDFInfo
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- CN209272051U CN209272051U CN201821638620.8U CN201821638620U CN209272051U CN 209272051 U CN209272051 U CN 209272051U CN 201821638620 U CN201821638620 U CN 201821638620U CN 209272051 U CN209272051 U CN 209272051U
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Abstract
The utility model discloses a kind of laser cleaning equipment suitable for underwater environment;It mainly include underwater microscope carrier system, laser cleaning system and control system three parts, wherein underwater microscope carrier system is made of drive module, illumination navigation, communication module, power module and shell etc.;It can deliver laser cleaning system and to the target position for needing to clean under water.Meanwhile communication exchanges with ground cleaning center can be completed.Laser cleaning system is made of laser module, optical adjustment system etc., it can be with selected cleaning parameters (including laser power, pulse frequency clean pattern and cleaning speed parameter), laser projection is controlled to surface to be cleaned, and then detects and completes laser process.This laser cleaning equipment realizes the underwater normal use of laser cleaning technique, while underwater microscope carrier system can quick and precisely navigate to position to be cleaned, realizes the unmanned cleaning of laser of underwater difficult cleaning object surface, improves cleaning efficiency and quality.
Description
Technical field
The utility model relates to laser cleaning equipment more particularly to a kind of laser cleaning equipment suitable for underwater environment.
Background technique
Laser cleaning technique (Laser Cleaning) is a kind of novel cleaning way, with mechanical friction cleaning, chemistry
The Conventional cleaning methods such as corrosion cleaning, the cleaning of liquid solid brute force attack, high frequency ultrasound cleaning are compared, and laser cleaning has obvious
The advantages of.(1) laser cleaning is without the use of any chemical agent and cleaning solution, and the waste material washed down is essentially all solid powder
End, it is small in size, it is easily stored, it can be recycled, chemical cleaning bring problem of environmental pollution can be solved easily;(2) laser is clear
The cleaning method relative to conventional contact is washed, can be to avoid the mechanism applied to cleaning object surface, and then avoid damaging
Hurt the surface of object;(3) laser can be transmitted by optical fiber, be matched with mechanical hand and robot, be conveniently realized remote
Operation, can clean the not readily accessible position of conventional method, this uses the safety for the personnel that may insure in the place of some danger;
(4) laser cleaning can remove various types of pollutants on a variety of materials surface, reach the cleaning routinely cleaned and be unable to reach
Degree;(5) laser cleaning is high-efficient, saves the time.
Laser cleaning can be used to clean organic and inorganic pollution, corrosion, metal particle, dust including metal etc..
These technologies comparative maturity at present, and have that be widely used in mold clean, weapon cleaning, aircraft paint removal, building outer wall clear
Wash, electronics industry cleaning, precision mechanics industry cleaning, reactor tunnel cleaning, historical relic cleaning etc..Medium pollutant in water
The cleaning on surface is also an important Cleaning application occasion, has wide prospect of the application, specific as ship underwater portion is clear
It washes, historical relic cleaning etc. in water.In addition, underwater environment is more complicated compared to air environment, laser cleaning equipment is proposed more severe
The limitation at quarter, such as waterproof sealing, illumination navigation, drive control, communication.But current laser cleaning device and method master
The cleaning applicability of underwater pollutant is more short of towards the pollutant in air.
Summary of the invention
The shortcomings that the purpose of the utility model is to overcome the above-mentioned prior arts and deficiency provide a kind of suitable for underwater ring
The laser cleaning equipment in border.
The utility model is achieved through the following technical solutions:
A kind of laser cleaning equipment suitable for underwater environment, including be built in power module 6 inside seal casinghousing 1,
Underwater microscope carrier system and its control system 4;Power module 6 is that underwater microscope carrier system and control system 4 provide direct current energy;
The underwater microscope carrier system includes laser cleaning system, communication module 7;
The laser cleaning system includes: optical fiber laser 2 for laser to occur and is connect with it by energy optical fiber 8
Optical adjustment system 3 and washing and cleaning operation auxiliary system;
The washing and cleaning operation auxiliary system includes cleaning headlamp 9, rangefinder 10 and CCD camera 11;
Outer wall has additional the water-proof curtain case 13 of an opening on the upside of 1 front end of seal casinghousing, in the leading edge of water-proof curtain case 13
It is equipped with for directly forming flexible seal ring 12 in sealing contact in 19 surface of object to be cleaned;
Cleaning headlamp 9, rangefinder 10 and the CCD camera 11 are mounted on the seal casinghousing corresponding to water-proof curtain case 13
On the transparent wall surface in the front end of 1 inner wall.
The drive module 5 for pushing seal casinghousing 1 mobile is provided in the tail portion of seal casinghousing 1;
Control system 4 controls underwater microscope carrier system, and is passed through in the communications cable 21 and ground cleaning control by communication module 7
Communication between the heart 20.
The optical adjustment system 3 includes sequentially connected beam expanding lens 3-1, focus lamp 3-2, deflecting mirror 3-3, protective glass 3-
4;The protective glass 3-4 can be located on the transparent wall surface of 1 front end of seal casinghousing, and correspond to water-proof curtain case 13;
The underwater microscope carrier system further includes one for blasting the air pump 18 of gas into water-proof curtain case 13;The air pump 18 is logical
It crosses snorkel 15 and is connected to water-proof curtain case 13;When the up-front flexible seal ring 12 of water-proof curtain case 13 is contacted with 19 surface of object to be cleaned
Afterwards, air pump 18 be passed through high pressure gas be continuously injected into effect under, aqueous medium in water-proof curtain case 13 passes through flexible seal ring 12
Except gap discharge water-proof curtain case 13 between 19 contact surface of object to be cleaned.
Outer wall has a local transparent shell on the downside of 1 front end of seal casinghousing;It is equipped in local transparent case inside
Navigation lighting lamp 16 and navigation environment shoot camera 17.
It is streamlined structure outside seal casinghousing 1, to reduce its resistance of motion in water.
The operation method that the utility model is suitable for the laser cleaning equipment of underwater environment is as follows:
Step 1: it determines target: 19 position of object to be cleaned and form photo is obtained by rangefinder 10 and CCD camera 11
Information determines cleaning target;
Step 2: approach target: navigation lighting lamp 16 is opened in the control of control system 4 and navigation environment shooting camera 17 is real-time
Detection;Drive module 5 is opened, driving seal casinghousing 1 avoids underwater obstacles, and carries out 19 object recognition and detection of object to be cleaned,
The revision direction of motion eventually arrives at 19 surface of object to be cleaned;
Step 3: mobile focusing: cleaning headlamp 9, rangefinder 10 and CCD camera 11, rangefinder 10 are opened and measures reality
Border distance is simultaneously fed back to control system 4, to control the work of drive module 5, is adjacent to the flexible seal ring 12 in 1 front of seal casinghousing
The surface region to be cleaned of object 19 to be cleaned makes object 19 to be cleaned correspond to focusing surface;
Step 4: it executes cleaning: air pump 18 is opened, with the aqueous medium being discharged in water-proof curtain case 13;Open pH effect system
System 3 makes light beam 14 focus on 19 surface of object to be cleaned, and then carries out washing and cleaning operation to its surface;
Step 5: cleaning process monitoring, cleaning cleaning process detection: are carried out by cleaning headlamp 9 and CCD camera 11
Behind a complete region, mobile seal casinghousing 1 to the next region of drive module 5 continues to clean, until terminating;Such as encounter cleaning event
Barrier notifies control system 4 to stop cleaning process in time.It is responsible for cleaning control center 20 to the ground simultaneously and communicates Real-time Feedback cleaning
Process.
Step 6: complete to return: after cleaning, drive module 5 drives seal casinghousing 1 under the control of control system 4
Return to the water surface.
The utility model compared with the existing technology, have following advantages and effects
The utility model is suitable for the laser cleaning equipment of underwater environment, includes the electricity being built in inside seal casinghousing 1
Source module 6, underwater microscope carrier system and its control system 4;Underwater microscope carrier system includes that laser cleaning system and washing and cleaning operation are auxiliary
Auxiliary system;Washing and cleaning operation auxiliary system includes cleaning headlamp 9, rangefinder 10 and CCD camera 11;The utility model is sealing
Outer wall has additional the water-proof curtain case 13 of an opening on the upside of 1 front end of shell, the leading edge of water-proof curtain case 13 be equipped with for directly in
19 surface of object to be cleaned forms flexible seal ring 12 in sealing contact;When the up-front flexible seal ring 12 of water-proof curtain case 13 with to clear
After the contact of 19 surface of washing, air pump 18 be passed through high pressure gas be continuously injected into effect under, aqueous medium in water-proof curtain case 13 is logical
It crosses except the discharge of the gap between 19 contact surface of flexible seal ring 12 and object to be cleaned water-proof curtain case 13.
Above structure layout ensure that laser cleaning equipment can dive into underwater operation application, while underwater microscope carrier system can
Quick and precisely to navigate to position to be cleaned, realizes the unmanned cleaning of laser of underwater difficult cleaning object surface, improve cleaning effect
Rate alleviates mankind's burden.
Detailed description of the invention
Fig. 1 is the laser cleaning device structure schematic diagram that the utility model is suitable for underwater environment.
Fig. 2 be the utility model be suitable for underwater environment laser cleaning equipment dive beneath the water operation when schematic diagram.
Fig. 3 is optical adjustment system internal structure block diagram in Fig. 1.
Fig. 4 is the laser cleaning equipment washing and cleaning operation flow diagram that the utility model is suitable for underwater environment.
Specific embodiment
The utility model is more specifically described in detail combined with specific embodiments below.
Embodiment
As shown in Figs 1-4.The utility model discloses a kind of laser cleaning equipment suitable for underwater environment, including it is built-in
Power module 6, underwater microscope carrier system and its control system 4 inside seal casinghousing 1;Power module 6 is underwater microscope carrier system
And control system 4 provides direct current energy;
The underwater microscope carrier system includes laser cleaning system, communication module 7;
The laser cleaning system includes: optical fiber laser 2 for laser to occur and is connect with it by energy optical fiber 8
Optical adjustment system 3 and washing and cleaning operation auxiliary system;
The washing and cleaning operation auxiliary system includes cleaning headlamp 9, rangefinder 10 and CCD camera 11;
Outer wall has additional the water-proof curtain case 13 of an opening on the upside of 1 front end of seal casinghousing, in the leading edge of water-proof curtain case 13
It is equipped with for directly forming flexible seal ring 12 in sealing contact in 19 surface of object to be cleaned;
Cleaning headlamp 9, rangefinder 10 and the CCD camera 11 are mounted on the seal casinghousing corresponding to water-proof curtain case 13
On the transparent wall surface in the front end of 1 inner wall;Wherein, rangefinder 10 can detecte 1 front end of seal casinghousing to 19 surface of object to be cleaned away from
From feedback corrects the position for the seal casinghousing 1 dived beneath the water, to guarantee to clean the accurate of focal plane.CCD camera 11 can be with
Effect after shooting cleaning process and cleaning detects cleaning state convenient for ground cleaning control centre 20.
The drive module 5 for pushing seal casinghousing 1 mobile is provided in the tail portion of seal casinghousing 1;Drive module 5 is propeller
Formula underwater propeller, needed for freely capable of moving under water and move in water for the seal casinghousing 1 equipped with underwater microscope carrier system
Power realizes rising, dive, steering, the advance, setback function of underwater microscope carrier system.
Control system 4 controls underwater microscope carrier system, and is passed through in the communications cable 21 and ground cleaning control by communication module 7
Communication between the heart 20.
The optical adjustment system 3 includes sequentially connected beam expanding lens 3-1, focus lamp 3-2, deflecting mirror 3-3, protective glass 3-
4;The protective glass 3-4 can be located on the transparent wall surface of 1 front end of seal casinghousing, and correspond to water-proof curtain case 13;
The underwater microscope carrier system further includes one for blasting the air pump 18 of gas into water-proof curtain case 13;The air pump 18 is logical
It crosses snorkel 15 and is connected to water-proof curtain case 13;When the up-front flexible seal ring 12 of water-proof curtain case 13 is contacted with 19 surface of object to be cleaned
Afterwards, air pump 18 be passed through high pressure gas be continuously injected into effect under, aqueous medium in water-proof curtain case 13 passes through flexible seal ring 12
Except gap discharge water-proof curtain case 13 between 19 contact surface of object to be cleaned, effect is to exhaust protective glass 3-4 and object to be cleaned
Water between 19 surfaces forms an airtight space, reduces the reaction that light beam 14 was lost and cleaned in water Shi Yushui.
Outer wall has a local transparent shell on the downside of 1 front end of seal casinghousing;It is equipped in local transparent case inside
Navigation lighting lamp 16 and navigation environment shoot camera 17, are the important component of underwater microscope carrier system, navigation lighting lamp 16
It can be the environment around underwater microscope carrier system illumination as the light source of navigation environment shooting camera 17.Navigation environment shoots phase
Machine 17 can be with the environment photo around microscope carrier in captured in real-time water, and then analyzes and determine the underwater position of underwater cleaning equipment simultaneously
Control system is fed back to, and then controls drive module and makes laser cleaning equipment avoiding obstacles, accurately reaches target position.
It is streamlined structure outside seal casinghousing 1, to reduce its resistance of motion in water.
The communication exchanges with ground cleaning control centre 20 may be implemented in communication module 7, and fortune can be received by being embodied in
Dynamic instruction and laser cleaning parameter, while uploading feed back underwater equipment moving and cleaning situation in real time.
Power module 6 can store electric energy, and can export the direct current of multiple groups voltage (such as 24V/12V/5V).It is negative
Duty is that underwater microscope carrier system, laser cleaning system and control system 4 etc. provide power supply.
Optical fiber laser 2 and optical adjustment system 3, can be with selected cleaning parameters (including laser power, pulse frequency
Rate cleans pattern and cleaning speed parameter), control laser projection to object surface to be cleaned, and then detect and complete laser process.
Optical fiber laser 2 is pulse optical fiber, and it is 20W, 100W, 200W that matching, which may be selected, in average output power,
500W etc., can output wavelength be 1046nm laser, peak power with higher.Object to be cleaned can be washed moment
The pollutant on surface, and be unlikely to injure substrate.
Optical adjustment system 3 its mainly have beam expanding lens 3-1, tetra- part group of focus lamp 3-2, deflecting mirror 3-3 and protective glass 3-4
At;It acts as the laser exported to optical fiber laser 2 to carry out a series of adjustment, and final output is with 20-200 μm or so
Laser facula is cleaned.Wherein, beam expanding lens 3-1 includes one group of lens, realizes the expansion and light beam matter of laser beam spot sizes
The improvement of amount, conducive to the focusing of next step;Light beam after expanding can be focused by focus lamp 3-2 keeps certain on focal plane
The hot spot of diameter;Deflecting mirror 3-3, can control laser beam deflection, to realize laser facula in the shifting of scavenger surface
It is dynamic.Protective glass 3-4 mainly prevents water from immersing optical adjustment system, while laser beam being allowed to reach scavenger surface.
The operation method that the utility model is suitable for the laser cleaning equipment of underwater environment is as follows:
Step 1: it determines target: 19 position of object to be cleaned and form photo is obtained by rangefinder 10 and CCD camera 11
Information determines cleaning target;
Step 2: approach target: navigation lighting lamp 16 is opened in the control of control system 4 and navigation environment shooting camera 17 is real-time
Detection;Drive module 5 is opened, driving seal casinghousing 1 avoids underwater obstacles, and carries out 19 object recognition and detection of object to be cleaned,
The revision direction of motion eventually arrives at 19 surface of object to be cleaned;
Step 3: mobile focusing: cleaning headlamp 9, rangefinder 10 and CCD camera 11, rangefinder 10 are opened and measures reality
Border distance is simultaneously fed back to control system 4, to control the work of drive module 5, is adjacent to the flexible seal ring 12 in 1 front of seal casinghousing
The surface region to be cleaned of object 19 to be cleaned makes object 19 to be cleaned correspond to focusing surface;
Step 4: it executes cleaning: air pump 18 is opened, with the aqueous medium being discharged in water-proof curtain case 13;Open pH effect system
System 3 makes light beam 14 focus on 19 surface of object to be cleaned, and then carries out washing and cleaning operation to its surface;
Step 5: cleaning process monitoring, cleaning cleaning process detection: are carried out by cleaning headlamp 9 and CCD camera 11
Behind a complete region, mobile seal casinghousing 1 to the next region of drive module 5 continues to clean, until terminating;Such as encounter cleaning event
Barrier notifies control system 4 to stop cleaning process in time.It is responsible for cleaning control center 20 to the ground simultaneously and communicates Real-time Feedback cleaning
Process.
Step 6: complete to return: after cleaning, drive module 5 drives seal casinghousing 1 under the control of control system 4
Return to the water surface.
As described above, the utility model can be realized preferably.
The embodiments of the present invention is simultaneously not restricted to the described embodiments, other are any without departing from the utility model
Made changes, modifications, substitutions, combinations, simplifications under spiritual essence and principle, should be equivalent substitute mode, are included in
Within the protection scope of the utility model.
Claims (4)
1. a kind of laser cleaning equipment suitable for underwater environment, it is characterised in that: including being built in seal casinghousing (1) inside
Power module (6), underwater microscope carrier system and its control system (4);Power module (6) is underwater microscope carrier system and control system
(4) direct current energy is provided;
The underwater microscope carrier system includes laser cleaning system, communication module (7);
The laser cleaning system includes: for the optical fiber laser of laser (2) to occur and is connect with it by energy optical fiber (8)
Optical adjustment system (3) and washing and cleaning operation auxiliary system;
The washing and cleaning operation auxiliary system includes cleaning headlamp (9), rangefinder (10) and CCD camera (11);
Outer wall has additional the water-proof curtain case (13) of an opening on the upside of seal casinghousing (1) front end, before water-proof curtain case (13)
Edge is equipped with for directly forming flexible seal ring in sealing contact (12) in object to be cleaned (19) surface;
Cleaning headlamp (9), rangefinder (10) and CCD camera (11) are mounted on the sealing corresponding to water-proof curtain case (13)
On the transparent wall surface in front end of shell (1) inner wall,
The drive module (5) for pushing seal casinghousing (1) mobile is provided in the tail portion of seal casinghousing (1);
Control system (4) controls underwater microscope carrier system, and is controlled by communication module (7) by the communications cable (21) and ground cleaning
Communication between center (20).
2. being suitable for the laser cleaning equipment of underwater environment according to claim 1, it is characterised in that: the pH effect system
System (3) includes sequentially connected beam expanding lens (3-1), focus lamp (3-2), deflecting mirror (3-3), protective glass (3-4);The protective glass
(3-4) can be located on the transparent wall surface of seal casinghousing (1) front end, and correspond to water-proof curtain case (13);
The underwater microscope carrier system further includes one for blasting the air pump (18) of gas into water-proof curtain case (13);The air pump (18)
Water-proof curtain case (13) are connected to by snorkel (15);When water-proof curtain case (13) up-front flexible seal ring (12) and object to be cleaned
(19) after the contact of surface, air pump (18) be passed through high pressure gas be continuously injected into effect under, aqueous medium in water-proof curtain case (13)
It is discharged except water-proof curtain case (13) by the gap between flexible seal ring (12) and object to be cleaned (19) contact surface.
3. being suitable for the laser cleaning equipment of underwater environment according to claim 2, it is characterised in that: the seal casinghousing
(1) outer wall has a local transparent shell on the downside of front end;Navigation lighting lamp (16) and boat are installed in local transparent case inside
Row environment shoots camera (17).
4. being suitable for the laser cleaning equipment of underwater environment according to claim 3, it is characterised in that: seal casinghousing (1) is outside
Portion is streamlined structure, to reduce its resistance of motion in water.
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Cited By (1)
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CN109226103A (en) * | 2018-10-09 | 2019-01-18 | 华南理工大学 | A kind of laser cleaning device and method suitable for underwater environment |
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CN109226103A (en) * | 2018-10-09 | 2019-01-18 | 华南理工大学 | A kind of laser cleaning device and method suitable for underwater environment |
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