CN209239330U - A kind of anode steel claw welding system - Google Patents
A kind of anode steel claw welding system Download PDFInfo
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- CN209239330U CN209239330U CN201822185077.7U CN201822185077U CN209239330U CN 209239330 U CN209239330 U CN 209239330U CN 201822185077 U CN201822185077 U CN 201822185077U CN 209239330 U CN209239330 U CN 209239330U
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Abstract
The utility model discloses a kind of anode steel claw welding system.Anode steel claw welding system includes: melting welding transformer, controller, three-dimensional motion mechanism, consutrode plate, crystallizer, slugging transformer, crucible, carbon-point elevating mechanism and carbon-point.After pawl leg and crossbeam to be placed on to the predeterminated position of lower crystallizer, controller control sliding door type frame movement makes crystallizer and lower crystallizer match docking, soldering opening reaches predeterminated position.Then controller control three-dimensional motion mechanism movement drives consutrode plate to be threaded through corresponding soldering opening, and the bottom and inner wall of consutrode plate and soldering opening have gap.Controller controls the movement of carbon-point elevating mechanism and drives carbon-point movement, melts the solid-state fluxing agent held in crucible.Liquid fluxing agent after fusing, which is poured into soldering opening, can be completed the automatic welding of anode steel claw, and welding efficiency is high, and welding quality is good, can be effectively reduced welding cost, avoids in human weld due to individual operations difference bring problems of welded quality.
Description
Technical field
The utility model relates to anode steel claw fields, more particularly to a kind of anode steel claw welding system.
Background technique
Anode steel claw in electrolyzing aluminum industry production is cast product, and the electrode drop of cast product is high, and energy consumption is high, and steel is hard
It is poor to spend, and causes its service life short, easily damages.In the prior art, the steel pawl of damage mainly uses human weld, low efficiency, welding
Area is small, larger to the health harm of worker, and environmental pollution is high.
Utility model content
The purpose of the utility model is to provide a kind of anode steel claw welding systems, and welding efficiency is high, and welding quality is good, can
Welding cost is effectively reduced, avoids in human weld due to individual operations difference bring problems of welded quality.
To achieve the above object, the utility model provides following scheme:
A kind of anode steel claw welding system, the welding system include: melting welding transformer, controller, three-dimensional motion mechanism,
Crystallizer, slugging transformer, crucible and carbon-point elevating mechanism, wherein
The carbon-point elevating mechanism corresponds to the opening portion setting of the crucible, and carbon-point is set to the carbon-point elevating mechanism, institute
It states carbon-point elevating mechanism to connect with the controller, the controller controls the carbon-point elevating mechanism movement to drive the carbon
Stick carries out elevating movement, and the carbon-point is connect with the anode of the slugging transformer, the crucible and the slugging transformer
Cathode connection, the crucible is for holding solid-state fluxing agent；
Consutrode plate is arranged on the three-dimensional motion mechanism, and the consutrode plate and the melting welding transformer are just
Pole connection, the crystallizer are connect with the cathode of the melting welding transformer, and the three-dimensional motion mechanism is connect with the controller；
The crystallizer includes upper crystallizer and lower crystallizer, and the upper crystallizer offers perforative soldering opening, described
Upper crystallizer is fixed on sliding door type frame, and the sliding door type frame is connect with the controller, described in the controller control
Door type frame movement is slided, the upper crystallizer is driven to move so that the soldering opening reaches predeterminated position, the lower crystallizer packet
Several curved support slots are included, an open end of each curved support slot is provided with support portion, the curved support slot
For accommodating the pawl leg of steel receiving grab to be welded, the support portion is used to place the crossbeam of steel receiving grab to be welded；
The controller controls the three-dimensional motion mechanism movement, to drive the consutrode plate to be arranged in corresponding institute
Soldering opening is stated, the inner wall of the bottom and the soldering opening of the consutrode plate and the soldering opening has gap.
Optionally, the welding system includes turnover mechanism, and the turnover mechanism is connect with the controller, the crucible
Set on the turnover mechanism.
Optionally, the welding system further includes fluxing agent receiver and multiple fluxing agent diversion pipes, and the fluxing agent connects
It receives device and corresponds to the crucible setting, the fluxing agent diversion pipe is connected to the fluxing agent receiver, each soldering opening
It is connected to a fluxing agent diversion pipe.
Optionally, the welding system further includes solenoid valve, and the solenoid valve is connect with the controller, each described
The solenoid valve is provided on fluxing agent diversion pipe.
Optionally, the controller is programmable logic controller (PLC).
Optionally, the welding system further includes current transformer and current transducer, the current transformer with it is described
The connection of consutrode plate, the current transformer are used to detect the real-time welding current on the consutrode plate, the electric current
Transmitter is connect with the current transformer and the controller respectively, and the controller is according to the real-time welding current and phase
The difference of welding current is hoped to control the direction of motion and movement velocity of the consutrode.
Optionally, the welding system further includes alarm, and the alarm is connect with the controller, when described real-time
When welding current is greater than welding current threshold value, the controller controls the alarm alert.
Optionally, the welding system further includes shell elevating mechanism and insulation shell, the shell elevating mechanism and institute
Controller connection is stated, the insulation shell is connect with the shell elevating mechanism, and the insulation shell is matched with the soldering opening,
The controller controls the shell elevating mechanism movement so that the insulation shell is sheathed in the corresponding soldering opening.
According to specific embodiment provided by the utility model, the utility model discloses following technical effects:
Anode steel claw welding system provided by the utility model include: melting welding transformer, controller, three-dimensional motion mechanism,
Consutrode plate, crystallizer, slugging transformer, crucible, carbon-point elevating mechanism and carbon-point.By the pawl leg of anode steel claw to be welded and
After crossbeam is placed on the predeterminated position of lower crystallizer, controller control sliding door type frame is moved, and crystallizer movement, makes in drive
Crystallizer and the matching docking of lower crystallizer, soldering opening reach predeterminated position.Then controller control three-dimensional motion mechanism movement, with
It drives consutrode plate to be threaded through in corresponding soldering opening, and ensures that the bottom of consutrode plate and soldering opening and inner wall exist
Gap.On this basis, the movement of controller control carbon-point elevating mechanism makes to hold in crucible to drive carbon-point to carry out elevating movement
Solid-state fluxing agent fusing.Liquid fluxing agent after fusing, which is poured into soldering opening, can be completed the automatic welding of anode steel claw, weldering
Connect high-efficient, welding quality is good, can be effectively reduced welding cost, avoids in human weld due to individual operations difference bring
Problems of welded quality.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model
Some embodiments for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other attached drawings.
Fig. 1 is a kind of three-dimensional figure of anode steel claw welding system provided by the embodiment of the utility model.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
The purpose of the utility model is to provide a kind of anode steel claw welding systems, and welding efficiency is high, and welding quality is good, can
Welding cost is effectively reduced, avoids in human weld due to individual operations difference bring problems of welded quality.
To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, with reference to the accompanying drawing and have
Body embodiment is described in further detail the utility model.
Fig. 1 is a kind of three-dimensional figure of anode steel claw welding system provided by the embodiment of the utility model.As shown in Figure 1, one
Kind anode steel claw welding system, the welding system includes: melting welding transformer 1, controller (not shown), three-dimensional motion machine
Structure, crystallizer, slugging transformer 2, crucible 3 and carbon-point elevating mechanism 4.In the present embodiment, controller is Programmable logical controller
Device PLC.
The opening portion setting of the corresponding crucible 3 of the carbon-point elevating mechanism 4, carbon-point 5 are set to the carbon-point elevating mechanism 4
On, the carbon-point elevating mechanism 4 is connect with the controller, and the controller controls the movement of carbon-point elevating mechanism 4 with band
Move the carbon-point 5 and carry out elevating movement, the carbon-point 5 is connect with the positive of the slugging transformer 2, the crucible 3 with it is described
The cathode of slugging transformer 2 connects, and the crucible 3 is for holding solid-state fluxing agent.
Consutrode plate is arranged on the three-dimensional motion mechanism, the consutrode plate and the melting welding transformer 1
Anode connection, the crystallizer are connect with the cathode of the melting welding transformer 1, and the three-dimensional motion mechanism and the controller connect
It connects.Consutrode plate selection thickness range is 10-14mm, width range 80-130mm, length are no more than 1500mm carbon steel
Plate is as consutrode.
The crystallizer includes upper crystallizer 61 and lower crystallizer 62, and the upper crystallizer 61 offers perforative soldering opening
611, the upper crystallizer 61 is fixed on sliding door type frame 7, and the sliding door type frame 7 is connect with the controller, the control
Device processed controls the sliding door type frame 7 and moves, and drives the upper crystallizer 61 to move, makes crystallizer 61 and 62, lower crystallizer
With docking, the soldering opening 611 reaches predeterminated position.The lower crystallizer 62 includes several curved support slots 621, in each institute
An open end for stating curved support slot 621 is provided with support portion 622, and the curved support slot 621 is for accommodating steel to be welded
The pawl leg of pawl, each pawl leg should on same center line, error must not exceed ± 1mm, the support portion 622 for place to
Weld the crossbeam of steel receiving grab.
The controller controls the three-dimensional motion mechanism movement, to drive the consutrode plate to be arranged in corresponding institute
Soldering opening 611 is stated, between the inner wall of the bottom and the soldering opening 611 of the consutrode plate and the soldering opening 611 exists
Gap causes melting welding transformer positive and negative anodes short-circuit to avoid contacting due to consutrode plate with upper crystallizer.Consutrode plate and
The interstice coverage of upper crystalliser feet is 20-25mm, consutrode plate and soldering opening inner wall will there are the gaps of 8-10mm.
For ease of operation, welding system provided in this embodiment is additionally provided with shell elevating mechanism and insulation shell, institute
It states shell elevating mechanism to connect with the controller, the insulation shell is connect with the shell elevating mechanism, the insulation shell
Body is matched with the soldering opening, and the controller controls the shell elevating mechanism and moves so that the insulation shell is sheathed on pair
In the soldering opening answered.
Further, the welding system includes turnover mechanism 8, fluxing agent receiver, multiple fluxing agent diversion pipes and more
A solenoid valve.The turnover mechanism 8 is connect with the controller, and the crucible is set to the turnover mechanism.The fluxing agent connects
It receives device and corresponds to the crucible setting, the fluxing agent diversion pipe is connected to the fluxing agent receiver, each soldering opening
It is connected to a fluxing agent diversion pipe.The solenoid valve is connect with the controller, in each fluxing agent water conservancy diversion
The solenoid valve is provided on pipe.After solid-state fluxing agent fusing in crucible, controller control turnover mechanism executes overturning
Movement pours into the liquid fluxing agent after melting in crucible in fluxing agent receiver, is then drawn by fluxing agent diversion pipe
Conductance, which enters, carries out melting welding in corresponding soldering opening.
Preferably, the welding system further includes current transformer, current transducer and alarm, the current transformer
It is connect with the consutrode plate, the current transformer is used to detect the real-time welding current on the consutrode plate, institute
It states current transducer to connect with the current transformer and the controller respectively, the controller is according to the real-time melting welding electricity
The difference of stream and expectation welding current controls the direction of motion and movement velocity of the consutrode.In the present embodiment, the control
Device processed exports control vector to frequency converter, the direction of motion and movement speed of Frequency Converter Control consutrode using PID control method
Degree, promoting or transferring section welding current reach desired value 2500A.Alarm is connect with the controller, when the real-time melting welding electricity
When stream is greater than welding current threshold value, the controller controls the alarm alert.
It should be noted that although welding system provided by the utility model is related to controller, but involved in controller
Program be the prior art, the utility model does not carry out any improvement to program part.
As shown in Figure 1, the three-dimensional motion mechanism includes melting welding telescopic device 91, melting welding lifting device 91 and moves small
Vehicle.The welding system includes upright post system 10, upright post system 10, platform 11, melting welding crystallizer system 12, guide rod bracket 13,
Walk terraced 14, half circular table 15, soldering operation cabinet 16, protective fence 17, hydraulic system operation cabinet 18, power distribution cabinet 19, tool box
20, guardrail 21, cooling tower 22, water tank 23, slugging system 24, matched transformer electronic box 25 and deduster 26.Wherein, melting welding crystallizer
System 12 includes upper crystallizer and lower crystallizer.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other
The difference of embodiment, the same or similar parts in each embodiment may refer to each other.
Specific case used herein is expounded the principles of the present invention and embodiment, above embodiments
Explanation be merely used to help understand the method and its core concept of the utility model；Meanwhile for the general technology of this field
Personnel, based on the idea of the present invention, there will be changes in the specific implementation manner and application range.In conclusion
The content of the present specification should not be construed as a limitation of the present invention.
Claims (8)
1. a kind of anode steel claw welding system, which is characterized in that the welding system includes: melting welding transformer, controller, three-dimensional
Movement mechanism, crystallizer, slugging transformer, crucible and carbon-point elevating mechanism, wherein
The carbon-point elevating mechanism corresponds to the opening portion setting of the crucible, and carbon-point is set to the carbon-point elevating mechanism, the carbon
Stick elevating mechanism is connect with the controller, the controller control the carbon-point elevating mechanism movement with drive the carbon-point into
Row elevating movement, the carbon-point are connect with the anode of the slugging transformer, the cathode of the crucible and the slugging transformer
Connection, the crucible is for holding solid-state fluxing agent；
Consutrode plate is arranged on the three-dimensional motion mechanism, and the anode of the consutrode plate and the melting welding transformer is even
It connects, the crystallizer is connect with the cathode of the melting welding transformer, and the three-dimensional motion mechanism is connect with the controller；
The crystallizer includes upper crystallizer and lower crystallizer, and the upper crystallizer offers perforative soldering opening, the upper knot
Brilliant device is fixed on sliding door type frame, and the sliding door type frame is connect with the controller, and the controller controls the sliding
Door type frame movement drives the upper crystallizer to move so that the soldering opening reaches predeterminated position, if the lower crystallizer includes
Dry curved support slot is provided with support portion in an open end of each curved support slot, and the curved support slot is used for
The pawl leg of steel receiving grab to be welded is accommodated, the support portion is used to place the crossbeam of steel receiving grab to be welded；
The controller controls the three-dimensional motion mechanism movement, to drive the consutrode plate to be arranged in the corresponding weldering
There is gap in the bottom of interface, the consutrode plate and the soldering opening and the inner wall of the soldering opening.
2. a kind of anode steel claw welding system according to claim 1, which is characterized in that the welding system includes overturning
Mechanism, the turnover mechanism are connect with the controller, and the crucible is set to the turnover mechanism.
3. a kind of anode steel claw welding system according to claim 2, which is characterized in that the welding system further includes helping
Flux receiver and multiple fluxing agent diversion pipes, the fluxing agent receiver correspond to the crucible setting, the fluxing agent water conservancy diversion
The connection of fluxing agent receiver described in Guan Junyu, each soldering opening are connected to a fluxing agent diversion pipe.
4. a kind of anode steel claw welding system according to claim 3, which is characterized in that the welding system further includes electricity
Magnet valve, the solenoid valve are connect with the controller, are provided with the solenoid valve on each fluxing agent diversion pipe.
5. a kind of anode steel claw welding system according to claim 1, which is characterized in that the controller is programmable patrols
Collect controller.
6. a kind of anode steel claw welding system according to claim 5, which is characterized in that the welding system further includes electricity
Current transformer and current transducer, the current transformer are connect with the consutrode plate, and the current transformer is for examining
Survey the real-time welding current on the consutrode plate, the current transducer respectively with the current transformer and the control
Device connection, the controller control the fortune of the consutrode according to the difference of the real-time welding current He desired welding current
Dynamic direction and movement velocity.
7. a kind of anode steel claw welding system according to claim 6, which is characterized in that the welding system further includes report
Alert device, the alarm are connect with the controller, when the real-time welding current is greater than welding current threshold value, the control
Device controls the alarm alert.
8. a kind of anode steel claw welding system according to claim 1, which is characterized in that the welding system further includes shell
Body elevating mechanism and insulation shell, the shell elevating mechanism are connect with the controller, the insulation shell and the shell
Elevating mechanism connection, the insulation shell are matched with the soldering opening, and the controller controls the shell elevating mechanism movement
So that the insulation shell is sheathed in the corresponding soldering opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822185077.7U CN209239330U (en) | 2018-12-25 | 2018-12-25 | A kind of anode steel claw welding system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822185077.7U CN209239330U (en) | 2018-12-25 | 2018-12-25 | A kind of anode steel claw welding system |
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| CN209239330U true CN209239330U (en) | 2019-08-13 |
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| CN201822185077.7U Active CN209239330U (en) | 2018-12-25 | 2018-12-25 | A kind of anode steel claw welding system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434342A (en) * | 2018-12-25 | 2019-03-08 | 内蒙古世星新材料科技有限公司 | A kind of anode steel claw welding system |
| CN110756954A (en) * | 2019-11-20 | 2020-02-07 | 内蒙古世星新材料科技有限公司 | Direct-current multi-pole multi-station fusion welding equipment |
-
2018
- 2018-12-25 CN CN201822185077.7U patent/CN209239330U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434342A (en) * | 2018-12-25 | 2019-03-08 | 内蒙古世星新材料科技有限公司 | A kind of anode steel claw welding system |
| CN110756954A (en) * | 2019-11-20 | 2020-02-07 | 内蒙古世星新材料科技有限公司 | Direct-current multi-pole multi-station fusion welding equipment |
| CN110756954B (en) * | 2019-11-20 | 2024-04-26 | 内蒙古世星新材料科技有限公司 | DC multi-pole multi-station fusion welding equipment |
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