CN103572344B - Ultrasonic precision electroplanting device - Google Patents
Ultrasonic precision electroplanting device Download PDFInfo
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- CN103572344B CN103572344B CN201310464476.6A CN201310464476A CN103572344B CN 103572344 B CN103572344 B CN 103572344B CN 201310464476 A CN201310464476 A CN 201310464476A CN 103572344 B CN103572344 B CN 103572344B
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- ultrasonic
- funnel
- universal stage
- ultrasonic transducer
- bucket
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Abstract
The invention discloses a kind of ultrasonic precision electroplanting device.Minisize electric hoist hook in the present invention regulates ultrasonic transducer lifting.Have a funnel immediately below ultrasonic transducer tool heads, have a cylindrical bucket immediately below funnel, cylindrical bucket is fixing on a spinstand.Universal stage is driven by motor, can be regulated arbitrarily the rotating speed of this universal stage by frequency transformer.When universal stage rotates, cylindrical bucket will rotate with funnel together with universal stage.Agitator can extend in water butt, and water butt extends to funnel inside by intermediate member.During the present invention processes before plating, ultrasonic cavitation effect is utilized can effectively to clean some precision workpiece, and pollution-free, and efficiency is high; In electroplating process, ultrasonic wave is conducive to driving away assembles bubble at the electrode surface, decreases the internal stress of hole in coating and coating, adds the compactness of coating, improve quality of coating.
Description
Technical field
The present invention relates to a kind of electroplanting device, especially a kind of ultrasonic precision electroplanting device.
Background technology
At present, electroplating process generally comprises: pre-electroplating treatment, plating and plating aftertreatment three phases.Its pre-treatment, what generally adopt now is matting, because its complex steps is complicated, therefore makes that whole electroplanting device is bulky, complicated operation, cleaning quality and inefficiency etc.And, due to cleaning adopt general be all chemical reagent, as sodium hydroxide, soda ash etc., be easy to cause corrosion to cleaning part, and cleaning part surface residue not easily cleans up, the quality of coating below can be had influence on, its waste water produced is also more difficult, deals with improperly and can cause serious environmental pollution.
Summary of the invention
In order to overcome the problems such as seriously polluted, efficiency is low, equipment volume is huge, complicated operation existing for existing electroplanting device, the invention provides a kind of supersonic plating device, this device not only volume is little, easy to operate, controls simple, and pollution-free, and efficiency is high.
The present invention is by the following technical solutions:
Whole device is placed in four layers of support; Wherein have twice crossbeam on the left of top layer support, this crossbeam is used for fixing a minisize electric hoist, and this minisize electric hoist horizontal positioned becomes 90 degree of angles with Heng Liang.On the left of second layer support, there is a ultrasonic transducer at place, and it is in immediately below minisize electric hoist hook.Ultrasonic transducer becomes vertically to be placed, and upwards, the other end is instrument head end to dress fan end, and direction is downward.There is a rosette directly over ultrasonic transducer fan, rosette is welded with link.This rosette is fixed on the flange under ultrasonic transducer fan by stationary installation.The hook of minisize electric hoist hooks the suspension ring on rosette, is controlled the lifting of ultrasonic transducer by minisize electric hoist.
A funnel is had immediately below ultrasonic transducer tool heads, can a nested cylindrical bottomless bucket in funnel, when ultrasonic transducer is in extreme lower position, ultrasonic transducer tool heads can stretch in cylindrical bottomless bucket.Also have a ultrasonic liquid level sensor directly over funnel, this sensor is fixed on second layer support.Have a cylindrical bucket immediately below funnel, cylindrical bucket is fixing on a spinstand, and can take off at any time.Funnel is fixing on a spinstand by the bracing or strutting arrangement being evenly distributed on cylindrical bucket surrounding.Universal stage stationary installation is fixed on the frame plate in the left side of orlop support.Universal stage is driven by motor, can be regulated arbitrarily the rotating speed of this universal stage by frequency transformer.When universal stage rotates, cylindrical bucket will rotate with funnel together with universal stage.
There is an agitator motor on the right side of third layer support, and this agitator motor vertically stands upside down placement.Agitator is connected on the turning axle of agitator motor, and have a cylindrical water butt immediately below agitator motor, agitator can extend in water butt, and water butt is fixed on the right side of the support second layer.Lower left side at the bottom of water butt bucket has a circular posticum, one end of posticum connected electromagnetic valve, and the other end of magnetic valve is connected with sealing valve one end, and the sealing valve the other end extends to funnel inside by hose.
On the right side of lowest layer support, be used for placing ultrasonic power housing, control ultrasonic transducer by ultrasonic power housing and produce ultrasonic wave.Startup and the stopping of minisize electric hoist can also be controlled, the startup of agitator motor and stopping, the startup of the drive-motor of universal stage and stopping, the acceleration of universal stage and deceleration, the opening and closing of magnetic valve by ultrasonic power housing.
Wheel is also equipped with in four angles to whole frame bottom respectively, can realize the quick travel of whole device.Also have four feets in whole frame bottom near the place of wheel, stable for whole device can be fixed on the ground.
Beneficial effect of the present invention: not only can be used in pre-electroplating treatment, but also can be applied in electroplating process.Before plating in process, ultrasonic cavitation effect is utilized can effectively to clean some precision workpiece, and pollution-free, and efficiency is high; In electroplating process, ultrasonic wave is conducive to driving away assembles bubble at the electrode surface, decreases the internal stress of hole in coating and coating, adds the compactness of coating, improve quality of coating.
Accompanying drawing explanation
Fig. 1 is constructional device schematic diagram of the present invention;
Fig. 2 is U-shaped hollow guide rail structural representation;
Fig. 3 is support connection structure schematic diagram.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further illustrated.
As depicted in figs. 1 and 2, the main body frame of ultrasonic precision electroplanting device involved in the present invention has four layers of support, is respectively the first layer support 1, second layer support 2, third layer support the 3, four layer of support 4.Total device of the present invention can be divided into four parts, is respectively lifting device, swivel arrangement, whipping appts, control device.
Lifting device, is screwed in the left side of the 4th layer of support 4 exactly by minisize electric hoist 5, immediately below the hook 6 ultrasonic transducer 7 being placed in minisize electric hoist 5, the vertical placement of ultrasonic transducer 7 one-tenth, upwards, the other end is tool heads 9 to dress fan 8 end, and direction is downward.Have a rosette 10 directly over ultrasonic transducer fan 8, disk 10 is welded with link 11, this disk 10 is fixed on by stationary installation 12 on the flange 14 under ultrasonic transducer fan 8.Union lever 13 is laterally placed, and union lever 13 left end through guide rail 15, and is stuck, and it can move up and down along the U-shaped hollow position of guide rail 15.Union lever 13 right-hand member is welded on disk 10.The hook 6 of minisize electric hoist 5 needs to hook link 11, and can be controlled the lifting of ultrasonic transducer 7 by this minisize electric hoist, due to the effect of union lever 13, ultrasonic transducer 7 can not be vacillated now to the left, now to the right.
Swivel arrangement, is fixed on universal stage 22 center by bucket 20 exactly, the outer barrel wall of bucket 20 is equipped with a pair handle 21, conveniently captures bucket.The bracing or strutting arrangement 19 being evenly distributed on bucket 20 surrounding is fixed on universal stage 22, and this bracing or strutting arrangement is used for supporting the funnel 16 directly over bucket 20, and funnel 16 has been nested with a bottomless cylindrical bucket 17, and there is a pair handle 18 at the bung place of bottomless cylindrical bucket 17.Universal stage 22 is fixed on by bracing or strutting arrangement 23 on the frame plate 24 in the left side of the first layer support 1.Universal stage 22 is driven by motor 25, can be regulated arbitrarily the rotating speed of this universal stage by frequency transformer.Frequency transformer is placed in electrical power control cabinet.When universal stage rotates, bucket can rotate with funnel together with universal stage.In electroplating process, this device is except accelerating the mixing of plating solution and making concentration, except temperature is consistent, further promote the transmittance process of material.
Whipping appts, has an agitator motor 26 on the right side of third layer support 3 exactly, and agitator motor 26 vertically stands upside down placement.The flange 27 of agitator motor is screwed on the frame plate 28 in shelf layer 3.The turning axle of agitator motor 26 connects agitator 29, has a cylindrical water butt 30 immediately below agitator motor 26, agitator 29 needs to extend in water butt 30, and water butt 30 is fixed on the frame plate 31 on the right side of second layer support 2 by screw.Have a posticum bottom water butt 30, steel water pipelines 32 one-tenth 90 degree, its one end is connected to this hole, and the other end is connected with one end of magnetic valve 33, and the other end of magnetic valve 33 is connected with one end steel water pipelines 35 of sealing valve 34.Steel water pipelines 36 one-tenth 90 degree, its one end is connected with the other end of sealing valve 34, and the other end of steel water pipelines 36 is connected with one end of hose 37, and the other end of hose 37 needs can extend in the bottomless cylindrical bucket 18 of funnel.Have a water inlet pipe 39 on the right side of support, water receiving source, water inlet pipe 39 one end, one end of another termination magnetic valve 38, the other end of magnetic valve 38 is connected with one end of U-shaped water pipe 40, and the other end of U-shaped water pipe 40 extend in water butt 30.
Control device is a ultrasonic power housing 41 in fact, is placed on the frame plate 42 on the right side of the first layer support 1, can control ultrasonic transducer 7 produce ultrasonic wave by ultrasonic power housing 41.Startup and the stopping of minisize electric hoist 5 can also be controlled by ultrasonic power housing 41, the startup of agitator motor 26 and stopping, the startup of the drive-motor 25 of universal stage 22 and stopping, the acceleration of universal stage 22 and deceleration, the opening and closing of magnetic valve 33 and magnetic valve 38.
The whole bottom of device of the present invention, wheel 43 is also equipped with respectively in four angles of the first layer support, also has feet 44 near the place of wheel 43.Facilitate movement and the placement of the whole device of the present invention.In addition, apparatus of the present invention can be divided into upper and lower two portions.In Fig. 3, dotted line MN is upper and lower two portions line of delimitation, and passing hole 45 can fix upper and lower two portions with screw, when needs transport, pulls down screw, can conveniently transport.
The working process of this device:
When needs clean cleaning part, only need to put into clear water inside funnel, and in the water that ultrasonic transducer tool heads is deep in funnel, start ultrasonic wave driving power, ultrasonic transducer will produce ultrasonic wave.Workpiece to be cleaned is put into the water in funnel, utilize the cavitation effect that ultrasonic wave produces in a liquid, oil stain, spot and iron rust that workpiece surface attaches can be washed, then coordinate suitable clean-out system, promptly can realize the process of high cleanliness to workpiece surface.
When plating, in water butt, fill electroplate liquid, and start the drive-motor of agitator motor and universal stage, slowly open sealing valve, Controlling solenoid valve, electroplate liquid can flow in funnel with suitable speed, be deep in electroplate liquid by ultrasonic transducer tool heads, starts ultrasonic wave driving power, ul-trasonic irradiation is after electroplate liquid, hyperacoustic cavatition is equivalent to carry out strong stirring to electroplate liquid, and this effect makes the concentration of metal ions of electrode surface increase, and sedimentation velocity is accelerated.In electroplating process, ultrasonic cavitation effect also can make hydrogen enter in cavitation bubble, is conducive to the precipitation of hydrogen like this.Simultaneously, the shockwave that ultrasonic cavitation produces is cleaning electrode surface constantly, be conducive to driving away the bubble assembled at the electrode surface, thus decrease the hole of coating, reduce the hydrogen embrittlement that coating produces because of liberation of hydrogen, reduce the internal stress of coating, add the compactness of coating, improve quality of coating.
Claims (2)
1. ultrasonic precision electroplanting device, is characterized in that: whole device is placed in four layers of support; Wherein have twice crossbeam on the left of top layer support, this crossbeam is used for fixing a minisize electric hoist, and this minisize electric hoist horizontal positioned becomes 90 degree of angles with crossbeam; On the left of second layer support, there is a ultrasonic transducer at place, and it is in immediately below minisize electric hoist hook; Ultrasonic transducer becomes vertically to be placed, and upwards, the other end is instrument head end to dress fan end, and direction is downward; There is a rosette directly over ultrasonic transducer fan, rosette is welded with link; This rosette is fixed on the flange under ultrasonic transducer fan by stationary installation; The hook of minisize electric hoist hooks the suspension ring on rosette, is controlled the lifting of ultrasonic transducer by minisize electric hoist;
A funnel is had immediately below ultrasonic transducer tool heads, can a nested cylindrical bottomless bucket in funnel, when ultrasonic transducer is in extreme lower position, ultrasonic transducer tool heads can stretch in cylindrical bottomless bucket; Also have a ultrasonic liquid level sensor directly over funnel, this sensor is fixed on second layer support; Have a cylindrical bucket immediately below funnel, cylindrical bucket is fixing on a spinstand, and can take off at any time; Funnel is fixing on a spinstand by the bracing or strutting arrangement being evenly distributed on cylindrical bucket surrounding; Universal stage stationary installation is fixed on the frame plate in the left side of orlop support; Universal stage is driven by motor, can be regulated arbitrarily the rotating speed of this universal stage by frequency transformer; When universal stage rotates, cylindrical bucket will rotate with funnel together with universal stage;
There is an agitator motor on the right side of third layer support, and this agitator motor vertically stands upside down placement; Agitator is connected on the turning axle of agitator motor, and have a cylindrical water butt immediately below agitator motor, agitator can extend in water butt, and water butt is fixed on the right side of the support second layer; Lower left side at the bottom of water butt bucket has a circular posticum, one end of posticum connected electromagnetic valve, and the other end of magnetic valve is connected with sealing valve one end, and the sealing valve the other end extends to funnel inside by hose;
On the right side of lowest layer support, be used for placing ultrasonic power housing, control ultrasonic transducer by ultrasonic power housing and produce ultrasonic wave; Startup and the stopping of minisize electric hoist can also be controlled, the startup of agitator motor and stopping, the startup of the drive-motor of universal stage and stopping, the acceleration of universal stage and deceleration, the opening and closing of magnetic valve by ultrasonic power housing.
2. ultrasonic precision electroplanting device according to claim 1, is characterized in that: wheel is also equipped with in four angles to whole frame bottom respectively, can realize the quick travel of whole device; Also have four feets in whole frame bottom near the place of wheel, stable for whole device can be fixed on the ground.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310464476.6A CN103572344B (en) | 2013-09-29 | 2013-09-29 | Ultrasonic precision electroplanting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310464476.6A CN103572344B (en) | 2013-09-29 | 2013-09-29 | Ultrasonic precision electroplanting device |
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| CN103572344A CN103572344A (en) | 2014-02-12 |
| CN103572344B true CN103572344B (en) | 2016-03-09 |
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| CN201310464476.6A Expired - Fee Related CN103572344B (en) | 2013-09-29 | 2013-09-29 | Ultrasonic precision electroplanting device |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104226632B (en) * | 2014-09-05 | 2016-04-27 | 中国船舶重工集团公司第七一五研究所 | Bring the automatic ultrasonic washer of ability of swimming tool heads into |
| CN104808527A (en) * | 2015-04-20 | 2015-07-29 | 杭州电子科技大学 | Control system based on ultrasonic cavitation erosion detection device |
| WO2019033240A1 (en) * | 2017-08-14 | 2019-02-21 | 原点私人有限公司 | Cavitation device, cooking device and cavitation treatment method |
| CN108588792A (en) * | 2018-07-30 | 2018-09-28 | 山东理工大学 | A kind of room temperature ultrasonic electrolysis parkerizing method and device for before steel wire drawing |
| CN108950630B (en) * | 2018-09-20 | 2023-09-12 | 江苏金曼科技有限责任公司 | Ultrasonic cleaning device for electroplated part |
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| US5653860A (en) * | 1996-05-02 | 1997-08-05 | Mitsubishi Semiconductor America, Inc. | System for ultrasonic removal of air bubbles from the surface of an electroplated article |
| CN2441817Y (en) * | 2000-08-31 | 2001-08-08 | 湖南省郴州市山河电子设备有限公司 | Supersonic plating device |
| CA2317233A1 (en) * | 2000-09-01 | 2002-03-01 | Richard Menini | Ultrasonically assisted plating bath for vias metallization in printed circuit board manufacturing |
| CN102560578A (en) * | 2010-12-21 | 2012-07-11 | 中国科学院金属研究所 | Discontinuous ultrasonic electroplating device and application thereof |
| CN103114317A (en) * | 2011-11-17 | 2013-05-22 | 天津市大港镀锌厂 | Novel electroplating process |
| CN203513813U (en) * | 2013-09-29 | 2014-04-02 | 杭州电子科技大学 | Ultrasonic precision electroplating device |
| JP5849434B2 (en) * | 2011-05-11 | 2016-01-27 | 凸版印刷株式会社 | Power storage device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS5849434A (en) * | 1981-09-17 | 1983-03-23 | Mitsubishi Electric Corp | Ultrasonic treating device |
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2013
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| US5653860A (en) * | 1996-05-02 | 1997-08-05 | Mitsubishi Semiconductor America, Inc. | System for ultrasonic removal of air bubbles from the surface of an electroplated article |
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| CA2317233A1 (en) * | 2000-09-01 | 2002-03-01 | Richard Menini | Ultrasonically assisted plating bath for vias metallization in printed circuit board manufacturing |
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| CN103572344A (en) | 2014-02-12 |
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Effective date of registration: 20190315 Address after: 510663 The first, second and third floors of the Portal Machine Building (Block C) of Product Yao Electronic Industry Park, No. 8, Nanyun Road, Science City, Guangzhou High-tech Industrial Development Zone, Guangdong Province Patentee after: CONPROFE GREEN TOOLS Co.,Ltd. Address before: 310018 2 street, Xiasha Higher Education Park, Hangzhou, Zhejiang Patentee before: HANGZHOU DIANZI University |
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Effective date of registration: 20200211 Address after: 510663 the first and second floors of gate machine building (Block C), Pinyao Electronic Industrial Park, No. 8, Yuner Road, south of Science City, Guangzhou high tech Industrial Development Zone, Guangdong Province Co-patentee after: SMARTGUY INTELLIGENT EQUIPMENT Co.,Ltd. GUANGZHOU BRANCH Patentee after: CONPROFE TECHNOLOGY GROUP Co.,Ltd. Address before: 510663 The first, second and third floors of the Portal Machine Building (Block C) of Product Yao Electronic Industry Park, No. 8, Nanyun Road, Science City, Guangzhou High-tech Industrial Development Zone, Guangdong Province Patentee before: CONPROFE GREEN TOOLS Co.,Ltd. |
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Granted publication date: 20160309 |
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