CN209238813U - A horizontal ruler body punching device - Google Patents
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- CN209238813U CN209238813U CN201822034784.6U CN201822034784U CN209238813U CN 209238813 U CN209238813 U CN 209238813U CN 201822034784 U CN201822034784 U CN 201822034784U CN 209238813 U CN209238813 U CN 209238813U
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- 238000004080 punching Methods 0.000 title claims abstract description 74
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000003825 pressing Methods 0.000 claims description 33
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- 238000000034 method Methods 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000033764 rhythmic process Effects 0.000 abstract description 5
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- 238000010586 diagram Methods 0.000 description 2
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Abstract
Description
技术领域technical field
本实用新型涉及水平尺加工设备,特别是一种水平尺尺体冲孔装置。The utility model relates to level ruler processing equipment, in particular to a level ruler body punching device.
背景技术Background technique
水平尺是人们日常生活中离不开的一种常用测量工具,常用于建筑施工、机械安装、木工加工等场合。水平尺一般包括尺体、铅直水准泡座以及水平水准泡座,水准泡座上固定设置水准泡,水准泡座再与尺体固定连接。The spirit level is a commonly used measuring tool that people cannot do without in their daily life. It is often used in construction, mechanical installation, woodworking and other occasions. The spirit level generally includes a ruler body, a vertical level bubble seat and a horizontal level bubble seat. The level bubble is fixedly arranged on the level bubble seat, and the level bubble seat is fixedly connected with the ruler body.
随着自动化技术的不断发展,客户以及制造商对于水平尺加工自动化程度的期待越来越高,如何使水平尺的加工效率大幅提升,使加工质量保持稳定,同时严格控制加工成本是技术人员不得不面对的问题。With the continuous development of automation technology, customers and manufacturers have higher and higher expectations for the level of processing automation. How to greatly improve the processing efficiency of the level, keep the processing quality stable, and strictly control the processing cost is a must for technicians. not face the problem.
水平尺的尺体一般经过型材的切断、冲孔等工序加工而成。三水准泡水平尺是一种常用的水平尺,其尺体中间安装一个水平水准泡,尺体的两边分别安装铅直水准泡和45°水准泡。为安装两个铅直水准泡,尺体上就要加工出两个通孔作为水准泡视窗。由于水平尺尺体较长,两个通孔间距较大,一般的加工方法是利用冲床先加工出一个通孔,再将尺体转动180°加工另一个冲床。这样的加工方式导致冲孔工序加工缓慢,难以与其他工序形成相同的加工节奏,影响整条生产线的加工效率。The ruler body of the level is generally processed by cutting, punching and other processes of the profile. The three-level bubble spirit level is a commonly used spirit level. A horizontal level bubble is installed in the middle of the scale body, and a vertical level bubble and a 45° level bubble are respectively installed on both sides of the scale body. In order to install two vertical vials, two through holes will be processed on the ruler body as vial windows. Because the level body is longer and the distance between the two through holes is relatively large, the general processing method is to use a punch to process a through hole first, and then turn the ruler body by 180° to process another punch. Such a processing method leads to slow processing of the punching process, and it is difficult to form the same processing rhythm as other processes, which affects the processing efficiency of the entire production line.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种水平尺尺体冲孔装置,解决传统加工方式导致冲孔工序加工缓慢,难以与其他工序形成相同的加工节奏而影响整条生产线的加工效率的问题。The technical problem to be solved by the utility model is to provide a horizontal ruler body punching device, which solves the problem that the traditional processing method causes the punching process to be processed slowly, and it is difficult to form the same processing rhythm with other processes, which affects the processing efficiency of the entire production line. .
为了解决上述技术问题,本实用新型提供的技术方案如下:In order to solve the problems of the technologies described above, the technical solution provided by the utility model is as follows:
一种水平尺尺体冲孔装置,包括冲孔机架、冲床移动装置、第一冲床以及第二冲床,冲孔机架的台面中间设有料台,第一冲床以及第二冲床分别滑动设置在料台的两侧,冲床移动装置分别驱动第一冲床以及第二冲床沿同一直线靠近或远离料台滑动,第一冲床以及第二冲床分别设有冲头驱动装置、冲头以及凹模,凹模设置在冲头的下方,冲头在驱动装置的驱动下靠近或远离凹模移动。加工时,尺体被输送装置运送到料台的加工位置,冲床移动装置使第一冲床以及第二冲床向料台移动,两台冲床的凹模从尺体的两端伸入,冲头在驱动装置的驱动下下冲,同时完成了两个通孔的加工。A punching device for a horizontal ruler body, comprising a punching frame, a punching machine moving device, a first punching machine and a second punching machine, a material platform is arranged in the middle of the table of the punching frame, and the first punching machine and the second punching machine are respectively slidably arranged on On both sides of the material table, the punch moving device respectively drives the first punch and the second punch to slide towards or away from the material table along the same straight line. The first punch and the second punch are respectively equipped with a punch driving device, a punch, and a die The die is arranged under the punch, and the punch moves close to or away from the die under the drive of the driving device. During processing, the scale body is transported to the processing position of the material table by the conveying device. The punch moving device moves the first punch and the second punch to the material table. The dies of the two punches extend from both ends of the scale body. The lower punch is driven by the driving device, and the processing of two through holes is completed at the same time.
进一步的,水平尺尺体冲孔装置还包括按压架以及按压组件,按压架设置在料台上,按压组件安装在按压架的顶端。按压组件的设置可以使尺体在冲压时保持固定,防止在冲压过程中尺体发生移动而导致产生废品。Further, the level ruler body punching device also includes a pressing frame and a pressing assembly, the pressing frame is arranged on the material table, and the pressing assembly is installed on the top of the pressing frame. The setting of the pressing component can keep the scale body fixed during stamping, preventing the scale body from moving during the stamping process and resulting in waste products.
进一步的,按压架包括门形框架以及连接梁,门形框架有两个,两个门形框架分别设置在料台的两侧,连接梁的两端分别与两个门形框架的中部连接,按压组件安装在连接梁上。这样的按压架结构稳固,不易发生损坏。Further, the pressing frame includes a door-shaped frame and a connecting beam, there are two door-shaped frames, and the two door-shaped frames are respectively arranged on both sides of the material platform, and the two ends of the connecting beam are respectively connected with the middle parts of the two door-shaped frames, The pressing assembly is installed on the connecting beam. Such a pressing frame has a stable structure and is not easily damaged.
进一步的,按压组件包括按压气缸以及按压块,按压气缸倒立安装在连接梁上,按压块固定安装在按压气缸的活塞杆端部。这样的按压组件能够对尺体形成牢固的按压,同时也结构简单。Further, the pressing assembly includes a pressing cylinder and a pressing block, the pressing cylinder is installed upside down on the connecting beam, and the pressing block is fixedly installed at the end of the piston rod of the pressing cylinder. Such a pressing assembly can form firm pressing on the scale body, and meanwhile has a simple structure.
进一步的,冲孔机架的台面上设有直线导轨,直线导轨上套装有直线滑块,第一冲床以及第二冲床的底部分别设有滑座,滑座安装在直线滑块上。直线导轨与直线滑块安装方便,成本低,稳定性好。Further, a linear guide rail is provided on the table of the punching frame, and a linear slide block is set on the linear guide rail. The bottoms of the first punch press and the second punch press are respectively provided with sliding seats, and the slide seats are installed on the linear slide blocks. The linear guide rail and linear slider are easy to install, low in cost and good in stability.
进一步的,直线导轨包括第一导轨以及第二导轨,第一导轨与第二导轨平行设置,第一导轨与第二导轨上分别套设有直线滑块。采用双直线导轨结构,冲床的导向更加稳定,冲床可以承受更大的反作用力。Further, the linear guide rail includes a first guide rail and a second guide rail, the first guide rail and the second guide rail are arranged in parallel, and linear sliders are sleeved on the first guide rail and the second guide rail respectively. With the double linear guide rail structure, the guide of the punching machine is more stable, and the punching machine can withstand greater reaction force.
进一步的,冲床移动装置包括第一滑动气缸以及第二滑动气缸,第一滑动气缸以及第二滑动气缸分别安装在冲孔机架的台面上,第一滑动气缸以及第二滑动气缸的活塞杆端部分别与第一冲床以及第二冲床的滑座固定连接。采用这样的结构实现了冲床的滑动驱动。Further, the punch moving device includes a first sliding cylinder and a second sliding cylinder, the first sliding cylinder and the second sliding cylinder are installed on the table top of the punching frame respectively, and the piston rod ends of the first sliding cylinder and the second sliding cylinder The parts are fixedly connected with the sliding seats of the first punch press and the second punch press respectively. Adopting such a structure realizes the sliding drive of the punch press.
进一步的,第一滑动气缸以及第二滑动气缸设置在第一导轨以及第二导轨之间。将滑动气缸设置在双导轨之间,可以使推动更加顺畅,延长滑块以及气缸的使用寿命。Further, the first slide cylinder and the second slide cylinder are arranged between the first guide rail and the second guide rail. Setting the sliding cylinder between the double guide rails can make the pushing smoother and prolong the service life of the slider and the cylinder.
进一步的,第一冲床以及第二冲床分别设有供油装置,供油装置的出油口设置冲头的滑动部附近。供油装置的设置可以对冲头滑动部起到保护作用,延缓磨损。Further, the first punch and the second punch are respectively provided with an oil supply device, and the oil outlet of the oil supply device is arranged near the sliding part of the punch. The setting of the oil supply device can protect the sliding part of the punch and delay wear.
综上所述,这样的水平尺尺体冲孔装置,尺体的冲孔工序加工迅速,可以与其他工序形成相同的加工节奏,从而保证影响整条生产线的加工效率,同时结构精简,制造成本低廉,稳定性好。To sum up, with such a horizontal ruler body punching device, the punching process of the ruler body can be processed quickly, and can form the same processing rhythm as other processes, thereby ensuring the processing efficiency that affects the entire production line, while the structure is simplified and the manufacturing cost is reduced. Inexpensive and stable.
附图说明Description of drawings
图1是本实施例水平尺尺体冲孔装置的结构示意图;Fig. 1 is the structural representation of level ruler body punching device of the present embodiment;
图2是本实施例水平尺尺体冲孔装置的正视结构示意图;Fig. 2 is the schematic diagram of the front view structure of the punching device of the level ruler body of the present embodiment;
图3是本实施例水平尺尺体冲孔装置的俯视结构示意图;Fig. 3 is the top view structure schematic diagram of the horizontal ruler scale body punching device of the present embodiment;
其中,尺体-0,冲孔机架-1,第一冲床-2,冲头-21,凹模-22,供油装置-23,第二冲床-3,料台-4,压架-5,门形框架-51,连接梁-52,压气缸-6,按压块-7,直线导轨-8,第一滑动气缸-9,第二滑动气缸-10。Among them, the ruler-0, the punching frame-1, the first punch-2, the punch-21, the die-22, the oil supply device-23, the second punch-3, the material table-4, the press frame- 5. Gate frame-51, connecting beam-52, press cylinder-6, press block-7, linear guide rail-8, first slide cylinder-9, second slide cylinder-10.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图所示的一种水平尺尺体冲孔装置,包括冲孔机架1、冲床移动装置、第一冲床2以及第二冲床3,冲孔机架1的台面中间设有料台4,第一冲床2以及第二冲床3分别滑动设置在料台4的两侧,冲床移动装置分别驱动第一冲床2以及第二冲床3沿同一直线靠近或远离料台4滑动,第一冲床2以及第二冲床3分别设有冲头驱动装置、冲头21以及凹模22,凹模22设置在冲头21的下方,冲头21在驱动装置的驱动下靠近或远离凹模22移动。加工时,尺体0被输送装置运送到料台4的加工位置,冲床移动装置使第一冲床2以及第二冲床3向料台4移动,两台冲床的凹模22从尺体0的两端伸入,冲头21在驱动装置的驱动下下冲,同时完成了两个通孔的加工。As shown in the figure, a horizontal ruler body punching device includes a punching frame 1, a punching machine moving device, a first punching machine 2 and a second punching machine 3, and a material table 4 is arranged in the middle of the table of the punching frame 1. A punch 2 and a second punch 3 are slidably arranged on both sides of the material table 4 respectively, and the punch moving device respectively drives the first punch 2 and the second punch 3 to slide close to or away from the material table 4 along the same straight line, the first punch 2 and the second The second punch press 3 is respectively provided with a punch driving device, a punch 21 and a die 22, the die 22 is arranged under the punch 21, and the punch 21 moves close to or away from the die 22 under the driving of the drive device. During processing, the scale body 0 is transported to the processing position of the material table 4 by the conveying device, and the punch moving device moves the first punch 2 and the second punch 3 to the material table 4, and the dies 22 of the two punches move from the two sides of the scale body 0. The end stretches in, and the punch 21 punches down under the drive of the driving device, and the processing of two through holes is completed at the same time.
具体的,水平尺尺体冲孔装置还包括按压架5以及按压组件,按压架5设置在料台4上,按压组件安装在按压架5的顶端。按压组件的设置可以使尺体0在冲压时保持固定,防止在冲压过程中尺体0发生移动而导致产生废品。Specifically, the level ruler body punching device also includes a pressing frame 5 and a pressing assembly, the pressing frame 5 is arranged on the material platform 4 , and the pressing assembly is installed on the top of the pressing frame 5 . The setting of the pressing assembly can keep the scale body 0 fixed during stamping, preventing the scale body 0 from moving during the stamping process and resulting in waste products.
按压架5包括门形框架51以及连接梁52,门形框架51有两个,两个门形框架51分别设置在料台4的两侧,连接梁52的两端分别与两个门形框架51的中部连接,按压组件安装在连接梁52上。这样的按压架5结构稳固,不易发生损坏。The pressing frame 5 comprises a door-shaped frame 51 and a connecting beam 52. There are two door-shaped frames 51, and the two door-shaped frames 51 are arranged on both sides of the material platform 4 respectively. The middle part of 51 is connected, and the pressing assembly is installed on the connecting beam 52. Such a pressing frame 5 has a stable structure and is not easily damaged.
本实施例中,如图2所示,按压组件包括按压气缸6以及按压块7,按压气缸6倒立安装在连接梁52上,按压块7固定安装在按压气缸6的活塞杆端部。这样的按压组件能够对尺体0形成牢固的按压,同时也结构简单。In this embodiment, as shown in FIG. 2 , the pressing assembly includes a pressing cylinder 6 and a pressing block 7 . Such a pressing assembly can form a firm pressing on the scale body O, and also has a simple structure.
针对冲床的滑动问题,冲孔机架1的台面上设有直线导轨8,直线导轨8上套装有直线滑块,第一冲床2以及第二冲床3的底部分别设有滑座,滑座安装在直线滑块上。直线导轨8与直线滑块安装方便,成本低,稳定性好。For the sliding problem of the punching machine, a linear guide rail 8 is provided on the table of the punching frame 1, and a linear slider is set on the linear guide rail 8. The bottoms of the first punching machine 2 and the second punching machine 3 are respectively provided with sliding seats, and the sliding seats are installed on the linear slider. The linear guide rail 8 and the linear slider are easy to install, low in cost and good in stability.
如图3所示,直线导轨8包括第一导轨以及第二导轨,第一导轨与第二导轨平行设置,第一导轨与第二导轨上分别套设有直线滑块。采用双直线导轨结构,冲床的导向更加稳定,冲床可以承受更大的反作用力。As shown in FIG. 3 , the linear guide rail 8 includes a first guide rail and a second guide rail, the first guide rail and the second guide rail are arranged in parallel, and linear sliders are sleeved on the first guide rail and the second guide rail respectively. With the double linear guide rail structure, the guide of the punching machine is more stable, and the punching machine can withstand greater reaction force.
同时,冲床移动装置包括第一滑动气缸9以及第二滑动气缸10,第一滑动气缸9以及第二滑动气缸10分别安装在冲孔机架1的台面上,第一滑动气缸9以及第二滑动气缸10的活塞杆端部分别与第一冲床2以及第二冲床3的滑座固定连接。采用这样的结构实现了冲床的滑动驱动。Simultaneously, punch moving device comprises first slide cylinder 9 and second slide cylinder 10, and first slide cylinder 9 and second slide cylinder 10 are installed on the table top of punching frame 1 respectively, and first slide cylinder 9 and second slide The ends of the piston rods of the air cylinder 10 are fixedly connected with the slide seats of the first punch press 2 and the second punch press 3 respectively. Adopting such a structure realizes the sliding drive of the punch press.
作为优选,第一滑动气缸9以及第二滑动气缸10设置在第一导轨以及第二导轨之间。将滑动气缸设置在双导轨之间,可以使推动更加顺畅,延长滑块以及气缸的使用寿命。Preferably, the first sliding cylinder 9 and the second sliding cylinder 10 are arranged between the first guide rail and the second guide rail. Setting the sliding cylinder between the double guide rails can make the pushing smoother and prolong the service life of the slider and the cylinder.
另外,第一冲床2以及第二冲床3分别设有供油装置23,供油装置23的出油口设置冲头21的滑动部附近。供油装置23的设置可以对冲头21滑动部起到保护作用,延缓磨损。In addition, the first punch 2 and the second punch 3 are respectively provided with an oil supply device 23 , and the oil outlet of the oil supply device 23 is provided near the sliding part of the punch 21 . The arrangement of the oil supply device 23 can protect the sliding part of the punch 21 and delay wear.
综上所述,这样的水平尺尺体冲孔装置,尺体0的冲孔工序加工迅速,可以与其他工序形成相同的加工节奏,从而保证影响整条生产线的加工效率,同时结构精简,制造成本低廉,稳定性好。To sum up, with such a horizontal ruler body punching device, the punching process of the ruler body 0 can be processed quickly, and can form the same processing rhythm as other processes, thereby ensuring the processing efficiency that affects the entire production line. At the same time, the structure is simplified and the manufacturing Low cost and good stability.
总之,以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。In a word, the above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall include Within the protection scope of the present utility model.
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CN111036760A (en) * | 2019-12-31 | 2020-04-21 | 重庆函木科技有限公司 | Numerical control door plate punching positioning device and positioning method thereof |
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