CN209234760U - A drug mixing and drug supply system for a sprayer - Google Patents
A drug mixing and drug supply system for a sprayer Download PDFInfo
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- CN209234760U CN209234760U CN201822090164.4U CN201822090164U CN209234760U CN 209234760 U CN209234760 U CN 209234760U CN 201822090164 U CN201822090164 U CN 201822090164U CN 209234760 U CN209234760 U CN 209234760U
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- 239000003814 drug Substances 0.000 title claims abstract description 217
- 229940079593 drug Drugs 0.000 title claims abstract description 35
- 239000007788 liquid Substances 0.000 claims abstract description 239
- 239000000575 pesticide Substances 0.000 claims abstract description 118
- 239000007921 spray Substances 0.000 claims abstract description 34
- 238000003756 stirring Methods 0.000 claims abstract description 14
- 238000004062 sedimentation Methods 0.000 claims description 25
- 238000001556 precipitation Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 2
- 238000005507 spraying Methods 0.000 abstract description 15
- 238000012271 agricultural production Methods 0.000 abstract description 4
- 239000012530 fluid Substances 0.000 abstract 7
- 239000000853 adhesive Substances 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 27
- 239000000126 substance Substances 0.000 description 25
- 238000004140 cleaning Methods 0.000 description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 239000011550 stock solution Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 9
- 241000196324 Embryophyta Species 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- 241000607479 Yersinia pestis Species 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 201000010099 disease Diseases 0.000 description 2
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 231100000674 Phytotoxicity Toxicity 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000002420 orchard Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本公开涉及农业植保机械装置技术领域,特别是涉及一种喷雾机拌药与供药系统。The disclosure relates to the technical field of agricultural plant protection machinery, in particular to a sprayer mixing and feeding system.
背景技术Background technique
农业植保机械在农业农作物种植过程中极大解放了劳动力,但农药施用技术仍然停留在大容量、大雾滴喷雾技术水平上,农药的利用效率不高。Agricultural plant protection machinery has greatly liberated the labor force in the process of planting agricultural crops, but the pesticide application technology is still at the level of large-capacity, large-droplet spraying technology, and the utilization efficiency of pesticides is not high.
目前农药利用率低、农药的使用现状不容乐观。这都是因为植保机具相对落后,大多是中小型手动背负式喷雾机,落后的机具不仅损耗大量的劳动力,并且作业效率低、技术水平低,无法应对突发性病虫害的防治以及大型果园、园林的作业。At present, the utilization rate of pesticides is low, and the current situation of pesticide use is not optimistic. This is because the plant protection equipment is relatively backward, most of which are small and medium-sized manual knapsack sprayers. The backward equipment not only consumes a lot of labor, but also has low operating efficiency and low technical level, and cannot cope with the prevention and control of sudden pests and diseases, as well as large-scale orchards and gardens. homework.
随着技术的发展,越来越多新型喷雾机出现在人们眼前,但是这些喷雾机仍存在农药搅拌不均匀,结构复杂成本较高的缺点。药液混合器在喷雾机中对混合农药、保持农药浓度均一性起到的重要的作用。With the development of technology, more and more new sprayers have appeared before people's eyes, but these sprayers still have the disadvantages of uneven mixing of pesticides, complex structure and high cost. The chemical liquid mixer plays an important role in mixing pesticides and maintaining the uniformity of pesticide concentration in the sprayer.
大型喷雾机械中,需要大量的农药混合药液,传统农药喷施机械普遍仍然在采用人力搅拌混合。一方面对机械操作人员的健康带来非常大的威胁;另一方面药液混合效果不佳,喷施过程中,可能会有部分种类的药液并不能持久地与水形成均一稳定的农药溶液,这就会导致在药液喷施过程中,喷施在植物叶片表面的药液浓度不均,轻可导致农药施药效果不佳,严重的可能会对植物造成相当严重的药害。因此,在农药喷雾机械中药液混合系统的设计安装刻不容缓。In large-scale spraying machines, a large amount of pesticide mixed liquid is required, and traditional pesticide spraying machines generally still use manual stirring and mixing. On the one hand, it poses a great threat to the health of machine operators; on the other hand, the mixing effect of the chemical solution is not good. During the spraying process, some types of chemical solutions may not be able to form a uniform and stable pesticide solution with water for a long time. , which will lead to uneven concentration of the chemical solution sprayed on the surface of the plant leaves during the spraying process of the chemical liquid, which may lead to poor pesticide application effect, and may cause serious phytotoxicity to the plants in severe cases. Therefore, the design and installation of the chemical liquid mixing system in the pesticide spraying machine is urgent.
实用新型内容Utility model content
为了解决现有技术的不足,本公开的实施例子提供了一种喷雾机拌药与供药系统,提高了拌药的效率,使药液混合更加均匀,从而极大的提高农药的利用率,降低农业生产的成本。In order to solve the deficiencies of the prior art, the implementation example of the present disclosure provides a sprayer drug mixing and drug supply system, which improves the efficiency of drug mixing, makes the drug liquid mix more uniform, thereby greatly improving the utilization rate of pesticides, Reduce the cost of agricultural production.
为了实现上述目的,本申请采用以下技术方案:In order to achieve the above object, the application adopts the following technical solutions:
一种喷雾机拌药与供药系统,包括:药液箱,所述药液箱内设置有药液混合装置、药箱底部搅拌装置,所述药液混合装置连接至喷头,利用所述药液混合装置实现药液的混合并将混合后的药液喷入药液箱中,所述药液箱中混合后的药液一部分通过喷头喷出,另一部分药液流至药箱底部搅拌装置;A drug mixing and drug supply system for a sprayer, comprising: a drug solution tank, a drug solution mixing device and a mixing device at the bottom of the drug tank are arranged in the drug solution tank, the drug solution mixing device is connected to a nozzle, and the drug solution is used to The liquid mixing device realizes the mixing of the liquid medicine and sprays the mixed liquid medicine into the liquid medicine tank, part of the mixed medicine liquid in the liquid medicine tank is sprayed out through the nozzle, and the other part of the liquid medicine flows to the stirring device at the bottom of the medicine tank ;
其中,所述药箱底部搅拌装置为密布若干小孔的防沉淀喷管,药液箱中的药液不断从防沉淀喷管的小孔中自下而上形成喷射液流并循环流出,使药液箱底部的浓度较高的药液上浮,避免药液发生沉淀。Wherein, the agitating device at the bottom of the medicine tank is an anti-sedimentation nozzle densely covered with several small holes, and the liquid medicine in the liquid medicine tank continuously forms a jet stream from the small holes of the anti-sedimentation nozzle and circulates out, so that The medicine solution with higher concentration at the bottom of the medicine solution tank floats up to avoid precipitation of the medicine solution.
进一步的技术方案,所述药液箱还连接至残余药液排放装置,所述残余药液排放装置包括连接至药液箱的排放管,所述排放管上设置有二位二通电磁阀,所述排放管的悬空端为排放口。In a further technical solution, the liquid medicine tank is also connected to a residual liquid medicine discharge device, and the residual liquid medicine discharge device includes a discharge pipe connected to the liquid medicine tank, and a two-position two-way solenoid valve is arranged on the discharge pipe, The suspended end of the discharge pipe is a discharge port.
进一步的技术方案,所述药液箱还连接至隔膜泵,所述隔膜泵分别连接至入液箱、防沉淀喷管、二位三通电磁阀,所述二位三通电磁阀还分别连接至药液混合装置及先导型压力控制阀。In a further technical solution, the liquid medicine tank is also connected to a diaphragm pump, and the diaphragm pump is respectively connected to the liquid inlet tank, the anti-sedimentation nozzle, and the two-position three-way solenoid valve, and the two-position three-way solenoid valve is also connected to the To the liquid medicine mixing device and the pilot type pressure control valve.
进一步的技术方案,所述防沉淀喷管的入液端连接至隔膜泵,隔膜泵与防沉淀喷管之间的连接管路上设置单向阀。In a further technical solution, the liquid inlet end of the anti-sedimentation nozzle is connected to a diaphragm pump, and a check valve is provided on the connecting pipeline between the diaphragm pump and the anti-sedimentation nozzle.
进一步的技术方案,所述药液混合装置包括药液混合器,所述药液混合器的上端连接至农药入液漏斗,所述药液混合器的下端通过底部农药排放管连接至药液箱,所述底部农药排放管上设置有二位二通电磁阀,所述药液混合器还通过农药喷管将混合后的农药喷出至药液箱,所述农药喷管上探至药液混合器内腔上部。In a further technical solution, the chemical liquid mixing device includes a chemical liquid mixer, the upper end of the chemical liquid mixer is connected to the pesticide liquid inlet funnel, and the lower end of the chemical liquid mixer is connected to the chemical liquid tank through the bottom pesticide discharge pipe , the bottom pesticide discharge pipe is provided with a two-position two-way solenoid valve, and the pesticide liquid mixer also sprays the mixed pesticide to the chemical liquid tank through the pesticide spray pipe, and the pesticide spray pipe reaches the chemical liquid The upper part of the mixer cavity.
进一步的技术方案,所述农药喷管接有密布小孔的细长喷管,细长喷管与药液混合器被一同安装在药箱内,在压力作用下,初步稀释后的农药药液,通过密布小孔的细长喷管均匀喷洒进药液箱。In a further technical solution, the pesticide nozzle is connected with a thin and long nozzle with densely distributed small holes, and the long and thin nozzle and the liquid medicine mixer are installed together in the medicine box. Under the action of pressure, the initially diluted pesticide liquid , Spray evenly into the liquid medicine tank through the slender nozzle densely covered with small holes.
进一步的技术方案,所述药液混合器分为上下两部分,上部的药液混合器上盖和下部的药液混合器下腔盖在一起形成一个腔体,并且上下两部分和拌药装置安装板由螺栓连接,并在上下两部分中间安装橡胶密封垫圈。In a further technical solution, the liquid medicine mixer is divided into upper and lower parts, the upper cover of the liquid medicine mixer and the lower chamber cover of the liquid medicine mixer at the lower part together form a cavity, and the upper and lower parts and the medicine mixing device The mounting plate is connected by bolts, and a rubber sealing washer is installed between the upper and lower parts.
进一步的技术方案,所述药液混合器的上端与农药入液漏斗之间通过农药漏斗管连接,所述农药漏斗管上依次设置有手动球阀开关及单向阀。In a further technical solution, the upper end of the chemical liquid mixer is connected to the pesticide liquid inlet funnel through a pesticide funnel tube, and a manual ball valve switch and a one-way valve are sequentially arranged on the pesticide funnel tube.
进一步的技术方案,所述药液混合器上盖分别设置有隔膜泵入液口及农药入液口;In a further technical solution, the upper cover of the liquid medicine mixer is respectively provided with a diaphragm pump liquid inlet and a pesticide liquid inlet;
所述农药入液口中穿过农药入液管,农药入液管与农药漏斗管连通,所述农药入液管下探至药液混合器整体内腔的底部;The pesticide liquid inlet passes through the pesticide liquid inlet pipe, and the pesticide liquid inlet pipe communicates with the pesticide funnel pipe, and the pesticide liquid inlet pipe descends to the bottom of the overall inner cavity of the liquid medicine mixer;
所述隔膜泵入液口穿过药液混合器入液管,所述药液混合器入液管与隔膜泵入液管相连通,隔膜泵入液管连接至二位三通电磁阀,所述药液混合器入液管下探至药液混合器整体内腔的底部。The liquid inlet of the diaphragm pump passes through the liquid inlet pipe of the liquid medicine mixer, and the liquid inlet pipe of the liquid medicine mixer communicates with the liquid pipe of the diaphragm pump, and the liquid inlet pipe of the diaphragm pump is connected to the two-position three-way solenoid valve. The liquid inlet pipe of the liquid medicine mixer goes down to the bottom of the whole inner cavity of the liquid medicine mixer.
进一步的技术方案,在所述隔膜泵入液管与所述药液混合器入液管之间安装带有弹簧的单向阀。A further technical solution is to install a one-way valve with a spring between the liquid inlet pipe of the diaphragm pump and the liquid medicine mixer liquid inlet pipe.
本公开的实施例子还公开了一种喷雾机拌药与供药系统的工作方法,包括:The implementation example of the present disclosure also discloses a working method of a sprayer drug mixing and drug supply system, including:
混药阶段:在农药原液入液漏斗中倒入合适体积的农药原液,打开手动球阀开关,农药原液经过单向阀进入搅拌器的下腔;然后隔膜泵工作,二位三通电磁阀通电,电磁阀入液口与农药混合器入液管连接,一部分清水进入药液混合器腔内,将混合器腔体底部的农药原液冲起使其初次混合均匀,农药混合液通过位于药箱内的农药喷管流经细长喷管均匀喷入农药药箱内;另一部分清水通过密布小孔的防沉淀喷管进入药箱;Mixing stage: Pour a suitable volume of pesticide stock solution into the pesticide stock solution inlet funnel, turn on the manual ball valve switch, and the pesticide stock solution enters the lower chamber of the agitator through the one-way valve; then the diaphragm pump works, and the two-position three-way solenoid valve is energized. The liquid inlet of the solenoid valve is connected to the liquid inlet pipe of the pesticide mixer, and a part of clean water enters the cavity of the liquid medicine mixer, and the pesticide stock solution at the bottom of the mixer cavity is washed up to make it evenly mixed for the first time. The pesticide nozzle flows through the slender nozzle and sprays evenly into the pesticide medicine box; the other part of the clean water enters the medicine box through the anti-sedimentation nozzle densely covered with small holes;
喷雾阶段:隔膜泵工作,二位三通电磁阀断电,隔膜泵输送的一部分农药液流通过先导型压力控制阀调节压力后,输送到分布在喷雾机两侧喷头,进行喷雾;另一部分药液不断从防沉淀喷管的小孔中循环流出,避免药液发生沉淀现象;Spray stage: the diaphragm pump works, the two-position three-way solenoid valve is powered off, and a part of the pesticide liquid flow delivered by the diaphragm pump is sent to the spray nozzles distributed on both sides of the sprayer after the pressure is adjusted by the pilot pressure control valve; the other part of the pesticide liquid flow is sprayed. The liquid continuously circulates out from the small hole of the anti-sedimentation nozzle to avoid the precipitation of the liquid medicine;
清洗阶段:喷药结束后,为药液箱注入清水,隔膜泵工作,防沉淀喷管不断自下而上喷射清水以清洗药箱;二位三通电磁阀通电,隔膜泵再次与药液混合器连接,药液混合器喷管自上而下不断向拌药装置内喷射清水,快速清洗药筒;清洗药液混合器的废水经过底部农药排放管排放至药液箱中;Cleaning stage: After spraying, inject clean water into the chemical solution tank, the diaphragm pump works, and the anti-sedimentation nozzle continuously sprays clean water from bottom to top to clean the chemical tank; the two-position three-way solenoid valve is energized, and the diaphragm pump mixes with the chemical solution again The liquid medicine mixer nozzle continuously sprays clean water into the medicine mixing device from top to bottom to quickly clean the medicine cartridge; the waste water from cleaning the medicine liquid mixer is discharged into the medicine liquid tank through the pesticide discharge pipe at the bottom;
排放阶段:清洗结束后药液箱与排放口连接,排除清洗液。Draining stage: After cleaning, the chemical solution tank is connected to the discharge port to discharge the cleaning solution.
与现有技术相比,本公开的有益效果是:Compared with the prior art, the beneficial effects of the present disclosure are:
本公开结构简单,由于结构的优化,也减少了零件制造的周期,从而使成本得以在一定程度降低。提高了拌药的效率,使药液混合更加均匀,提高农药液滴附着能力,降低农药药液的漂移现象,从而极大的提高农药的利用率,降低农业生产的成本。The structure of the present invention is simple, and due to the optimization of the structure, the cycle of parts manufacturing is also reduced, thereby reducing the cost to a certain extent. It improves the efficiency of pesticide mixing, makes the mixing of liquid medicine more uniform, improves the adhesion ability of pesticide droplets, and reduces the drift phenomenon of pesticide liquid, thereby greatly improving the utilization rate of pesticides and reducing the cost of agricultural production.
本公开防沉淀喷管上密布许多的小孔,防沉淀喷管自下而上喷射液流,使药液箱底部的浓度较高的药液上浮,从而充分搅拌药液,使药液快速达到均一稳定的状态。The anti-sedimentation nozzle of the present disclosure is densely covered with many small holes, and the anti-sedimentation nozzle sprays liquid flow from bottom to top, so that the liquid with high concentration at the bottom of the liquid medicine tank floats up, thereby fully stirring the liquid medicine, so that the liquid medicine quickly reaches uniform and stable state.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The accompanying drawings constituting a part of the present application are used to provide further understanding of the present application, and the schematic embodiments and descriptions of the present application are used to explain the present application, and do not constitute improper limitations to the present application.
图1为本申请一个或多个实施例子的喷雾机整体示意图;Fig. 1 is the overall schematic diagram of the sprayer of one or more implementation examples of the present application;
图2为本申请一个或多个实施例子的拌药与喷雾系统流程图;Fig. 2 is the flow chart of mixing medicine and spraying system of one or more implementation examples of the present application;
图3为本申请一个或多个实施例子的液压系统与示意图;Fig. 3 is a hydraulic system and a schematic diagram of one or more implementation examples of the present application;
图4为本申请一个或多个实施例子的拌药装置装配图;Fig. 4 is the assembly diagram of the drug mixing device of one or more implementation examples of the present application;
图5为本申请一个或多个实施例子的拌药装置剖面图;Fig. 5 is a cross-sectional view of a drug mixing device of one or more embodiments of the present application;
图6为本申请一个或多个实施例子的防沉淀喷管示意图;Fig. 6 is a schematic diagram of an anti-sedimentation nozzle of one or more embodiments of the present application;
图中,1入液箱,2拌药装置,3药液箱,4喷头,5隔膜泵,6二位三通电磁阀,7先导型压力控制阀,8第一单向阀,9第一二位二通电磁阀,10第二单向阀,11手动球阀开关, 12农药入液漏斗,13第三单向阀,14第二二位二通电磁阀,15排放口,16农药漏斗管,17 农药入液管,18药液混合器上盖,19螺栓,20药液混合器下腔,21农药喷管,22农药排放管,23橡胶密封垫圈,24药液混合器入液管,25隔膜泵入液管,26拌药装置安装板,27防沉淀喷管。In the figure, 1 liquid inlet tank, 2 drug mixing device, 3 drug liquid tank, 4 nozzle, 5 diaphragm pump, 6 two-position three-way solenoid valve, 7 pilot pressure control valve, 8 first one-way valve, 9 first Two-position two-way solenoid valve, 10 second one-way valve, 11 manual ball valve switch, 12 pesticide inlet funnel, 13 third one-way valve, 14 second two-position two-way solenoid valve, 15 discharge port, 16 pesticide funnel tube , 17 Pesticide liquid inlet pipe, 18 Chemical liquid mixer upper cover, 19 Bolts, 20 Chemical liquid mixer lower cavity, 21 Pesticide spray pipe, 22 Pesticide discharge pipe, 23 Rubber sealing gasket, 24 Chemical liquid mixer liquid inlet pipe, 25 diaphragm pumping liquid pipe, 26 drug mixing device mounting plate, 27 anti-sedimentation spray pipe.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed description is exemplary and intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
本申请的一种典型的实施方式中,提供了一种喷雾机拌药与供药系统,该系统集农药搅拌、农药输送、药箱清洗、液体排放于一身,结构简单,加工方便,提高了农药的使用效率,降低农业生产的成本。In a typical implementation of the present application, a pesticide mixing and feeding system for a sprayer is provided. The system integrates pesticide stirring, pesticide delivery, medicine box cleaning, and liquid discharge. It has a simple structure, is convenient to process, and improves The efficiency of pesticide use reduces the cost of agricultural production.
喷雾机拌药与供药系统三维示意图和系统流程图如图1和2所示,包括入液箱、药液箱、药液混合装置、药箱底部搅拌装置、残余药液排放装置、隔膜泵、二位三通电磁阀、先导型压力控制阀、喷头。所述药液混合装置能够将清水与农药混合均匀;所述药液箱底部搅拌装置避免药液发生沉淀现象;所述残余液体排放装置用来排放清洗废水。The three-dimensional schematic diagram and system flow chart of the sprayer mixing and feeding system are shown in Figures 1 and 2, including the liquid inlet tank, the liquid medicine tank, the liquid medicine mixing device, the stirring device at the bottom of the medicine tank, the residual liquid medicine discharge device, and the diaphragm pump , Two-position three-way solenoid valve, pilot-operated pressure control valve, nozzle. The liquid medicine mixing device can mix clear water and pesticide evenly; the stirring device at the bottom of the liquid medicine tank prevents the liquid medicine from settling; the residual liquid discharge device is used to discharge cleaning waste water.
药液箱内安装药液混合装置、药液防沉淀装置;在药液混合装置和雾化喷头之间安装二位三通电磁阀和先导型压力控制阀;在喷药阶段结束,接通二位三通电磁阀使药液混合装置与隔膜泵接通,实现清洗药箱内壁和药液混合装置的目的;在药液箱底部设置二位二通电磁阀,控制药液箱与外界是否联通,从而控制药液残液或清洗液体的排放。A liquid medicine mixing device and a liquid medicine anti-sedimentation device are installed in the medicine liquid tank; a two-position three-way solenoid valve and a pilot pressure control valve are installed between the medicine liquid mixing device and the atomizing nozzle; A three-position solenoid valve connects the liquid medicine mixing device with the diaphragm pump to realize the purpose of cleaning the inner wall of the medicine tank and the liquid medicine mixing device; a two-position two-way solenoid valve is set at the bottom of the liquid medicine tank to control whether the liquid medicine tank is connected to the outside world , so as to control the discharge of residual liquid or cleaning liquid.
液压系统如图3所示,包括药液混合装置2、药液箱3、雾化喷头4、隔膜泵5、二位三通电磁阀6、先导型压力控制阀7、第一单向阀8、第一二位二通电磁阀9、第二单向阀10、手动球阀开关11、农药原液入液漏斗12、第三单向阀13、第二二位二通电磁阀14、药箱内药液排放口15、密布小孔的农药喷管21、底部农药排放管22、密布小孔的防沉淀喷管27。其中,隔膜泵5的作用是用于输送清水和农药;二位三通电磁阀6的作用是用于切换清水与农药不同的液流;先导式压力控制阀7的作用是对农药流量进行控制,确保流量保持不变;单向阀作用是防止液体因压力过大而形成倒流;二位二通电磁阀的作用是排放清洗液;喷头 4分布在喷雾机的两侧,一侧有六个喷头,用于向植物喷洒农药。The hydraulic system is shown in Figure 3, including a liquid medicine mixing device 2, a liquid medicine tank 3, an atomizing nozzle 4, a diaphragm pump 5, a two-position three-way solenoid valve 6, a pilot pressure control valve 7, and a first one-way valve 8 , the first two-position two-way solenoid valve 9, the second one-way valve 10, the manual ball valve switch 11, the funnel for feeding the pesticide stock solution 12, the third one-way valve 13, the second two-position two-way solenoid valve 14, inside the medicine box Liquid medicine discharge port 15, pesticide nozzle 21 densely covered with small holes, bottom pesticide discharge pipe 22, anti-sedimentation nozzle 27 densely covered with small holes. Among them, the role of the diaphragm pump 5 is to transport clean water and pesticides; the role of the two-position three-way solenoid valve 6 is to switch the different liquid flows of clear water and pesticides; the role of the pilot pressure control valve 7 is to control the flow of pesticides , to ensure that the flow remains unchanged; the function of the one-way valve is to prevent the liquid from flowing back due to excessive pressure; the function of the two-position two-way solenoid valve is to discharge the cleaning liquid; the nozzles 4 are distributed on both sides of the sprayer, and there are six on one side Sprinklers for spraying pesticides on plants.
药液混合装置2如图4和图5所示,包括农药入液漏斗12、手动球阀开关11、农药漏斗管16、单向阀10、穿过药液混合器上盖的农药入液管17、药液混合器上盖18、螺栓19、药液混合器下腔20、农药喷管21、底部农药排放管22、橡胶密封垫圈23、药液混合器入液管 24、第一单向阀8、隔膜泵入液管25、拌药装置安装板26。The liquid medicine mixing device 2 is shown in Figure 4 and Figure 5, comprises pesticide liquid inlet funnel 12, manual ball valve switch 11, pesticide funnel pipe 16, one-way valve 10, the pesticide liquid inlet pipe 17 that passes through the liquid medicine mixer loam cake , Chemical liquid mixer upper cover 18, bolts 19, chemical liquid mixer lower cavity 20, pesticide nozzle 21, bottom pesticide discharge pipe 22, rubber sealing gasket 23, chemical liquid mixer liquid inlet pipe 24, first one-way valve 8. Diaphragm pump liquid pipe 25, drug mixing device mounting plate 26.
药液混合器设计为三通腔体结构,分为上下两部分。上部分是药液混合器上盖,它有上腔体,下部分是药液混合器下腔,上下两个部分盖在一起,形成一个大的腔体,用来初步稀释农药。The liquid medicine mixer is designed as a three-way cavity structure, which is divided into upper and lower parts. The upper part is the upper cover of the liquid medicine mixer, which has an upper chamber, and the lower part is the lower chamber of the liquid medicine mixer. The upper and lower parts are covered together to form a large chamber for preliminary dilution of pesticides.
上下两部分和拌药装置安装板26由螺栓19连接,并安装橡胶密封垫圈23,保证混合器工作时接缝处良好的密封性。The upper and lower parts and the mixing device mounting plate 26 are connected by bolts 19, and rubber sealing gaskets 23 are installed to ensure good sealing of the joints when the mixer is working.
药液混合器上盖设计两口,分别为隔膜泵入液口、农药入液口。在农药入液漏斗12与药液混合器上盖农药入液管17中间安装一手动球阀开关11和向下单通的第二单向阀10;单向阀保证混药过程中药液混合器内压强,同时保证药液不会由于药液混合器内压强较大从农药入液口反向溢出;在隔膜泵入液管25与药液混合器入液管24之间安装带有弹簧的第一单向阀8,防止混药过程或喷雾过程中由于箱体的晃动导致混合器内残余液体晃动可能造成的药液回流;药液混合器入液管24下探至药液混合器整体内腔的底部,在隔膜泵5通电工作时,隔膜泵入液管25高速水流顺着下探至药液混合器入液管24冲起静置在混合器下腔内的农药原液,快速稀释农药原液。The upper cover of the liquid medicine mixer is designed with two ports, which are respectively the liquid inlet of the diaphragm pump and the liquid inlet of the pesticide. Install a manual ball valve switch 11 and a downward one-way second check valve 10 between the pesticide liquid inlet funnel 12 and the pesticide liquid mixer upper cover pesticide liquid inlet pipe 17; internal pressure, while ensuring that the liquid medicine will not reversely overflow from the pesticide liquid inlet due to the high pressure in the liquid medicine mixer; a spring with a spring is installed between the liquid inlet pipe 25 of the diaphragm pump and the liquid inlet pipe 24 of the liquid medicine mixer. The first one-way valve 8 prevents the backflow of the liquid medicine that may be caused by the sloshing of the residual liquid in the mixer due to the shaking of the box during the medicine mixing process or the spraying process; the liquid medicine mixer liquid inlet pipe 24 is lowered to the whole medicine liquid mixer At the bottom of the inner cavity, when the diaphragm pump 5 is energized, the high-speed water flow of the diaphragm pump liquid pipe 25 goes down to the liquid medicine mixer liquid pipe 24 to wash up the pesticide stock solution in the lower chamber of the mixer and quickly dilute it. Pesticide stock solution.
药液混合器下腔的农药喷管21上探至药液混合器内腔上部,通过这样的结构设计,可较好地初步稀释农药原液;稀释后的农药原液,在较大的压力作用下通过农药喷管21排出。农药喷管21接有密布小孔的细长喷管,喷管与药液混合器被一同安装在药液箱内,在压力作用下,初步稀释后的农药药液,通过密布小孔的农药喷管均匀喷洒进药液箱,进行农药的进一步混匀;药液混合器下腔还设计一底部农药排放管22并下探至药液箱的底部,并连接有第一二位二通电磁阀9,在清洗阶段将拌药装置底部的残余农药排出。The pesticide spray pipe 21 in the lower chamber of the liquid medicine mixer protrudes upwards to the upper part of the inner chamber of the liquid medicine mixer. Through such a structural design, the pesticide stock solution can be better preliminarily diluted; It is discharged through the pesticide nozzle 21. The pesticide nozzle 21 is connected with a long and thin nozzle with densely covered small holes. The nozzle and the liquid medicine mixer are installed together in the liquid medicine tank. The spray pipe evenly sprays into the liquid medicine tank for further mixing of pesticides; the bottom chamber of the liquid medicine mixer is also designed with a bottom pesticide discharge pipe 22 and goes down to the bottom of the liquid medicine tank, and is connected with a first two-position two-way electromagnetic Valve 9, discharges the residual pesticide at the bottom of the pesticide mixing device during the cleaning stage.
药液箱底部设置药液混合器同时具有药液防沉淀功能。在喷药阶段,由隔膜泵5提供的农药一部分流经喷头,另一部分流经防沉淀喷管27,如图6所示,防沉淀喷管上密布许多的小孔,防沉淀喷管自下而上喷射液流,使药液箱底部的浓度较高的药液上浮,从而充分搅拌药液,使药液快速达到均一稳定的状态。The bottom of the liquid medicine tank is equipped with a liquid medicine mixer, which also has the function of preventing precipitation of the liquid medicine. In the spraying stage, a part of the pesticide provided by the diaphragm pump 5 flows through the nozzle, and the other part flows through the anti-sedimentation nozzle 27. As shown in Figure 6, the anti-sedimentation nozzle is densely covered with many small holes, and the anti-sedimentation nozzle flows through the anti-sedimentation nozzle. And the liquid flow is sprayed upwards, so that the liquid medicine with higher concentration at the bottom of the liquid medicine tank floats up, so as to fully stir the medicine liquid, so that the medicine liquid can quickly reach a uniform and stable state.
本申请的另一种典型的实施方式中,喷雾机拌药与供药系统的工作过程分为四个阶段,分别是混药阶段、喷雾阶段、清洗阶段及排放阶段。In another typical implementation of the present application, the working process of the drug mixing and drug supply system of the sprayer is divided into four stages, namely the drug mixing stage, the spraying stage, the cleaning stage and the discharging stage.
(1)混药阶段:在农药原液入液漏斗12中倒入合适体积的农药原液,打开手动球阀开关,农药原液经过第二单向阀10进入药液混合器的下腔;然后隔膜泵5工作,二位三通电磁阀6通电,电磁阀处于右位状态,电磁阀入液口与输送清水的农药混合器入液管25连接,一部分清水通过第一单向阀8进入药液混合器腔内,迅速将药液混合器腔体底部的农药原液冲起使其初次混合均匀,由于均为第一单向阀8和第二单向阀10均为单向阀同时第一二位二通电磁阀9未导通,农药混合液只能通过位于药液箱内的农药喷管21流经细长喷管均匀喷入农药药液箱内;另一部分清水通过密布小孔的防沉淀喷管27进入药液箱3;由于负责药液搅拌的防沉淀喷管27位于药液箱底部并且箱内药液重力原因可能会通过搅拌喷管倒流,因此设计第三单向阀13防止药液倒流。(1) Mixing stage: Pour a suitable volume of pesticide stock solution into the pesticide stock solution inlet funnel 12, open the manual ball valve switch, and the pesticide stock solution enters the lower cavity of the liquid medicine mixer through the second one-way valve 10; then the diaphragm pump 5 Work, the two-position three-way solenoid valve 6 is energized, the solenoid valve is in the right position, the liquid inlet of the solenoid valve is connected to the liquid inlet pipe 25 of the pesticide mixer for conveying clean water, and a part of clean water enters the liquid medicine mixer through the first one-way valve 8 In the cavity, the pesticide stock solution at the bottom of the liquid medicine mixer cavity is quickly washed up to make it evenly mixed for the first time. Since both the first one-way valve 8 and the second one-way valve 10 are both one-way valves, the first, second, and second are both one-way valves. The solenoid valve 9 is not conducting, and the pesticide mixture can only be sprayed into the pesticide liquid tank evenly through the pesticide nozzle 21 located in the chemical liquid tank through the slender nozzle; The pipe 27 enters the liquid medicine tank 3; since the anti-precipitation nozzle 27 responsible for the stirring of the liquid medicine is located at the bottom of the liquid medicine tank and the gravity of the liquid medicine in the tank may flow back through the stirring nozzle, the third one-way valve 13 is designed to prevent the liquid medicine from Backflow.
(2)喷雾阶段:隔膜泵5工作,二位三通电磁阀6断电,电磁阀处于左位状态,隔膜泵输送的一部分农药液流通过先导型压力控制阀7调节压力后,输送到分布在喷雾机两侧喷头 4,进行喷雾;另一部分药液不断从防沉淀喷管27的小孔中循环流出,避免药液发生沉淀现象,保证药液浓度统一。在喷雾过程中,药液箱底部的防沉淀喷管持续工作,防止药液混匀之后,由于药液静置导致的药液沉淀。(2) Spray stage: Diaphragm pump 5 works, two-position three-way solenoid valve 6 is powered off, and the solenoid valve is in the left position. A part of the pesticide liquid flow delivered by the diaphragm pump is sent to the distributor after the pressure is adjusted by the pilot pressure control valve 7. The nozzles 4 on both sides of the sprayer are sprayed; the other part of the liquid medicine is continuously circulated out from the small holes of the anti-precipitation nozzle 27 to avoid precipitation of the liquid medicine and ensure uniform concentration of the medicine liquid. During the spraying process, the anti-sedimentation nozzle at the bottom of the liquid medicine tank continues to work to prevent the liquid medicine from settling after the liquid medicine is mixed.
(3)清洗阶段:喷药结束后,为药液箱注入清水,隔膜泵5工作,防沉淀喷管27不断自下而上喷射清水以清洗药箱;二位三通电磁阀6通电,电磁阀处于右位状态,隔膜泵再次与农药混合器连接,农药混合器喷管自上而下不断向拌药装置内喷射清水,快速清洗药筒;同时第二二位二通电磁阀9通电,电磁阀导通,清洗拌药装置的废水经过底部农药排放管22排放至药液箱3中。(3) Cleaning stage: after spraying, inject clean water into the liquid medicine tank, the diaphragm pump 5 works, and the anti-sedimentation nozzle 27 continuously sprays clean water from bottom to top to clean the medicine tank; the two-position three-way solenoid valve 6 is energized, and the electromagnetic The valve is in the right position, the diaphragm pump is connected to the pesticide mixer again, and the spray pipe of the pesticide mixer continuously sprays clean water into the drug mixing device from top to bottom to quickly clean the drug cartridge; at the same time, the second two-position two-way solenoid valve 9 is energized, The solenoid valve is turned on, and the waste water for cleaning the medicine mixing device is discharged into the liquid medicine tank 3 through the pesticide discharge pipe 22 at the bottom.
(4)排放阶段:清洗结束后第二二位二通电磁阀14通电,电磁阀处于左位状态,药液箱与排放口15连接,排除清洗液。(4) Discharging stage: after cleaning, the second two-position two-way solenoid valve 14 is energized, the solenoid valve is in the left position, the liquid medicine tank is connected to the discharge port 15, and the cleaning liquid is discharged.
本公开实施例子中的技术方案使喷雾机在拌药过程中代替了大量的劳动力,节约了劳动成本,同时降低了发生农药安全隐患的概率;使药液混合更加均匀,增强了施药的效果,提高了农业生产率,降低了发生病虫害的风险;同时本公开结构简单,制作方便,节省大量的生产成本。The technical solution in the implementation example of the present disclosure makes the sprayer replace a large amount of labor in the process of mixing the medicine, saves labor costs, and at the same time reduces the probability of pesticide safety hazards; makes the medicine liquid mix more uniformly, and enhances the effect of pesticide application , improve agricultural productivity, and reduce the risk of pests and diseases; at the same time, the disclosure has a simple structure, is convenient to manufacture, and saves a lot of production costs.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.
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| CN109430217B (en) * | 2018-12-12 | 2024-05-14 | 山东博胜动力科技股份有限公司 | Spraying machine medicine mixing and supplying system and method |
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