CN209230988U - A kind of servo-actuated cylinder automatic sampler - Google Patents
A kind of servo-actuated cylinder automatic sampler Download PDFInfo
- Publication number
- CN209230988U CN209230988U CN201822013124.XU CN201822013124U CN209230988U CN 209230988 U CN209230988 U CN 209230988U CN 201822013124 U CN201822013124 U CN 201822013124U CN 209230988 U CN209230988 U CN 209230988U
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- sampling
- cutter
- servo
- rim
- bowl
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Abstract
The utility model discloses a kind of servo-actuated cylinder automatic samplers, including rack, sliding rail, power device, conveying device, sampling apparatus, sampler, mixed sheet is transported in the horizontal plane by conveying device drive, rack is arranged in conveying device two sides, sliding rail is arranged on the rack surface, sampling apparatus horizontal motion on the slide rail, sampler is arranged in rack side, for the film sample for having sampling apparatus to take to be transported detection position, wherein sampling apparatus includes vertically movable stroke cylinder and the sampling cutter that stroke cylinder bottom is arranged in.Servo-actuated cylinder automatic sampler provided by the utility model realizes that film samples using horizontal pushing cylinder and stroke cylinder, movement rate is fast, the film sample that can be realized quick high frequency is taken, and use the rim of a bowl cutter as sampling cutter, and the rim of a bowl center cutter is provided with venthole, control gas source passes in and out the rim of a bowl cutter, realizes the rim of a bowl cutter for the cutting of film sample using air pressure and securely takes.
Description
Technical field
The utility model relates to rubber manufacturing machinery manufacture fields, particularly a kind of for cooling down the one of film automatic sampling
The servo-actuated cylinder automatic sampler of kind.
Background technique
Requirement with the development of modern technologies to rubber product performance quality is higher and higher, the sample during rubber production
Product examine survey is an essential and vital step.
The sampling process in test sample shop is mainly manually completed at present, and process is mostly in film cooling
Afterwards, it is sampled sampling, it can not timely sampling analysis in film production process again.Simultaneously in order to reach quantity of sampling quantity, also once adopt
It took and hair side with copper brush sampling bar bristle is bonded to the method used again, not only precision is not high but also do not have generality, right
There is biggish error in the Quality Detection of sizing material.
In production technology, existing compounding rubber quality testing is all the position and rubber by increasing rubber sampling
The number of sampling is used to guarantee rubber in the one's best quality of early period, but in the production line, and the output of film is big, machine fortune
The load time is long, leads to rubber sampling often, sampling is frequent.
Factory owner will carry out this cumbersome and a large amount of work by the way of worker operation at present, not require nothing more than worker
Hand speed is fast, and requires the working time of worker continuously uninterrupted, more crucially film after impregnating supercooling liquid still
There are higher temperature, the coolant liquid of evaporation, and the gas of rubber itself volatilization equally damages operator.
Requirement based on compounding rubber quality inspection, it is contemplated that people-oriented thought, it is desirable that a kind of machinery must be developed
It equips to complete the task of film automatic sampling, reduces labor cost, improve and examine throughput rate.
Summary of the invention
In order to solve the film on existing factory's conveyer belt, i.e., the film transported by conveying device, sampling difficulty, sampling frequency
Rate is high, and sampling labor cost height and sampling environment are to the disagreeableness existing issue of people.
The utility model provides a kind of servo-actuated cylinder automatic sampler, including rack, sliding rail, power device, conveying dress
It sets, sampling apparatus, sampler, mixed sheet is transported in the horizontal plane by conveying device drive, and the rack setting exists
The conveying device two sides, the sliding rail are arranged in the rack upper surface, sampling apparatus level side on the sliding rail
To movement, the film sample transport in the rack side, for that will have the sampling apparatus to take is arranged in the sampler
To detection position, which is characterized in that the sampling apparatus includes vertically movable stroke cylinder and is arranged in the stroke gas
The sampling cutter in cylinder bottom portion.
Preferably, the sampling cutter is the rim of a bowl cutter, and central interior recess, the rim of a bowl center cutter bottom is provided with
Venthole.
Preferably, the sampler includes swinging mechanical arm and automatic conveying belt, and the swing mechanical arm will be by
The film sample that the rim of a bowl cutter is taken is transported on the automatic conveying belt, and the automatic conveying belt is by the film sample
Transport detection position.
Preferably, the power device is horizontal pushing cylinder, and sampling apparatus realization level on the sliding rail is pushed to transport
It is dynamic.
Preferably, described to swing the pneumatic gripping device being provided on mechanical arm for clamping film sample.
It preferably, further include control unit, described control unit includes the PLC controller for logic control, for examining
Survey the sampling apparatus, the position sensor of the sampler position and for detecting the film in the conveying device
The velocity sensor of movement rate.
The beneficial effect of this practical information is removed:
1, realize that film samples using horizontal pushing cylinder and stroke cylinder, movement rate is fast, can be realized the glue of quick high frequency
Piece sample is taken
2, the air supply system suitable for existing factory's autogamy, using gas source as dynamic medium, high degree of automation；
3, use the rim of a bowl cutter as sampling cutter, and the rim of a bowl center cutter is provided with venthole, control gas source disengaging
The rim of a bowl cutter is realized the rim of a bowl cutter for the cutting of film sample using air pressure and is securely taken.
Detailed description of the invention
The structural schematic diagram of cylinder automatic sampler is servo-actuated in one embodiment of Fig. 1 the utility model.
Specific embodiment
The sampling process in test sample shop is mainly manually completed at present, and process is mostly in film cooling
Afterwards, it is sampled sampling, it can not timely sampling analysis in film production process again.Simultaneously in order to reach quantity of sampling quantity, also once adopt
It took and hair side with copper brush sampling bar bristle is bonded to the method used again, not only precision is not high but also do not have generality, right
There is biggish error in the Quality Detection of sizing material.
In production technology, existing compounding rubber quality testing is all the position and rubber by increasing rubber sampling
The number of sampling is used to guarantee rubber in the one's best quality of early period, but in the production line, and the output of film is big, machine fortune
The load time is long, leads to rubber sampling often, sampling is frequent.
Factory owner will carry out this cumbersome and a large amount of work by the way of worker operation at present, not require nothing more than worker
Hand speed is fast, and requires the working time of worker continuously uninterrupted, more crucially film after impregnating supercooling liquid still
There are higher temperature, the coolant liquid of evaporation, and the gas of rubber itself volatilization equally damages operator.
Requirement based on compounding rubber quality inspection, it is contemplated that people-oriented thought, it is desirable that a kind of machinery must be developed
It equips to complete the task of film automatic sampling, reduces labor cost, improve and examine throughput rate.
In order to solve the film on existing factory's conveyer belt, i.e., the film transported by conveying device 40, sampling difficulty, sampling
Frequency is high, and sampling labor cost height and sampling environment are to the disagreeableness existing issue of people.
The utility model is opposite to use more automated arm, controls horizontal pushing cylinder by measuring unit and control unit
With the movement of stroke cylinder 51, the movement of cutter is pushed to realize the automatic sampling of sizing material.
The utility model provides a kind of servo-actuated cylinder automatic sampler, including rack 10, sliding rail 20, power device 30,
Conveying device 40, sampling apparatus 50, sampler 60, mixed sheet 01 are transported in the horizontal plane by the drive of conveying device 40, machine
The setting of frame 10 is arranged in 40 two sides of conveying device, sliding rail 20 in 10 upper surface of rack, the level side on sliding rail 20 of sampling apparatus 50
To movement, sampler 60 is arranged in 10 side of rack, for the film sample for having sampling apparatus 50 to take 02 to be transported inspection
Location is set, which is characterized in that sampling apparatus 50 includes vertically movable stroke cylinder 51 and is arranged in 51 bottom of stroke cylinder
Sampling cutter 52.
In a specific embodiment of the utility model, sampling cutter 52 is the rim of a bowl cutter, central interior recess, bowl
Mouth center cutter bottom is provided with venthole, uses the rim of a bowl cutter as sampling cutter 52, and be provided in the rim of a bowl center cutter
Venthole, control gas source pass in and out the rim of a bowl cutter, realize the rim of a bowl cutter for the cutting of film sample 02 using air pressure and securely adopt
It takes.
In a specific embodiment of the utility model, sampler 60 includes swinging mechanical arm 61 and simple defeated
Band 62 is sent, mechanical arm 61 is swung and transports the film sample 02 taken by the rim of a bowl cutter on automatic conveying belt 62, it is simple defeated
Send band 62 that film sample 02 is transported detection position.
In a specific embodiment of the utility model, power device 30 is horizontal pushing cylinder, pushes sampling apparatus 50
Horizontal movement is realized on sliding rail 20, realizes that film 01 samples using horizontal pushing cylinder and stroke cylinder 51, movement rate is fast, can
Realize that the film sample 02 of quick high frequency is taken.
In a specific embodiment of the utility model, swings and be provided on mechanical arm 61 for clamping film sample
This 02 pneumatic gripping device 611, suitable for the air supply system of existing factory's autogamy, using gas source as dynamic medium, automatically
Change degree is high.
It further include control unit in any of the above-described specific embodiment of the utility model, control unit includes being used for
The PLC controller of logic control, for detecting sampling apparatus 50, the position sensor of 60 position of sampler and for detecting glue
The velocity sensor of the movement rate in conveying device 40 of piece 01.
The working principle of the utility model is as follows:
As shown in Figure 1, film 01 drives by conveying device 40, transport in the longitudinal direction, rack 10 is crossed on conveying
Sliding rail 20 is arranged in the both ends of device 40 at the top of rack 10, and one end of sliding rail 20 is provided with horizontal pushing cylinder, and horizontal pushing cylinder pushes punching
Stroke cylinder 51 moves on left and right horizontal direction, is provided with telescopic rod on stroke cylinder 51, be capable of providing punching press take in needed for
Vertically movable distance, the bottom of stroke cylinder 51 is provided with bowl-shape cutter, and cutter interior recess, middle position is provided with center
Air inlet.
In sampling process, it is generally located on the lower position of 40 speed of conveying device, it is lower in 01 velocity of displacement of film
When, horizontal pushing cylinder pushes stroke cylinder 51 at certain position, and telescopic rod is pushed and realized fastly on film 01 by stroke cylinder 51
Speed sampling, bowl-shape cutter are cut into film 01, realize the separation of film 01 and film sample 02, while digging bowl-shape air inlet position
Air-breathing is set, negative pressure in bowl is formed, so that air pressure holds out against film 01 in bowl, so that the film 01 taken in bowl will not drop out,
After taking, stroke cylinder 51 is pushed to by horizontal pushing cylinder swings 61 top of mechanical arm, and collected film sample 02 is placed
It to inside 02 pneumatic gripping device 611 of film sample, swings mechanical arm 61 and rotates 180 °, be located at 62 top of automatic conveying belt,
The rotation that mechanical arm 61 completes 180 ° with the mechanical arm axis of stretching in vertical plane is swung, by 01 Pneumatic clamping of film
Device 611 is opened on downward, and film sample 02 is unloaded on automatic conveying belt 62 by bowl-shape cutter interior inflation.
So far, although those skilled in the art will appreciate that present invention has been shown and described in detail herein multiple shows
Example property embodiment still without departing from the spirit and scope of the present invention, still can according to the present disclosure directly
Determine or deduce out many other variations or modifications consistent with the principles of the invention.Therefore, the scope of the present invention is understood that and recognizes
It is set to and covers all such other variations or modifications.
Claims (6)
1. a kind of servo-actuated cylinder automatic sampler, including rack, sliding rail, power device, conveying device, sampling apparatus, sampling dress
It sets, mixed sheet is transported in the horizontal plane by conveying device drive, and the rack is arranged in the conveying device two sides, institute
Sliding rail is stated to be arranged in the rack upper surface, sampling apparatus horizontal motion on the sliding rail, the sampler
Setting is in the rack side, and for the film sample for having the sampling apparatus to take to be transported detection position, feature exists
In, the sampling apparatus include vertically movable stroke cylinder and the sampling cutter that the stroke cylinder bottom is set.
2. servo-actuated cylinder automatic sampler according to claim 1, which is characterized in that
The sampling cutter is the rim of a bowl cutter, and central interior recess, the rim of a bowl center cutter bottom is provided with venthole.
3. servo-actuated cylinder automatic sampler according to claim 2, which is characterized in that
The sampler includes swing mechanical arm and automatic conveying belt, the swing mechanical arm will be by the rim of a bowl cutter
The film sample taken is transported on the automatic conveying belt, and the film sample is transported check bit by the automatic conveying belt
It sets.
4. servo-actuated cylinder automatic sampler according to claim 3, which is characterized in that
The power device is horizontal pushing cylinder, and the sampling apparatus is pushed to realize horizontal movement on the sliding rail.
5. servo-actuated cylinder automatic sampler according to claim 4, which is characterized in that
The pneumatic gripping device for clamping film sample is provided on the swing mechanical arm.
6. -5 any servo-actuated cylinder automatic sampler according to claim 1, which is characterized in that
It further include control unit, described control unit includes the PLC controller for logic control, for detecting the sampling cartridge
It sets, the position sensor of the sampler position and the speed for detecting film movement rate in the conveying device
Spend sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822013124.XU CN209230988U (en) | 2018-12-03 | 2018-12-03 | A kind of servo-actuated cylinder automatic sampler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822013124.XU CN209230988U (en) | 2018-12-03 | 2018-12-03 | A kind of servo-actuated cylinder automatic sampler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209230988U true CN209230988U (en) | 2019-08-09 |
Family
ID=67505853
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822013124.XU Expired - Fee Related CN209230988U (en) | 2018-12-03 | 2018-12-03 | A kind of servo-actuated cylinder automatic sampler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209230988U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111017490A (en) * | 2019-12-20 | 2020-04-17 | 成都工业学院 | Automatic sampling device is used in mechanical component production |
-
2018
- 2018-12-03 CN CN201822013124.XU patent/CN209230988U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111017490A (en) * | 2019-12-20 | 2020-04-17 | 成都工业学院 | Automatic sampling device is used in mechanical component production |
| CN111017490B (en) * | 2019-12-20 | 2021-12-28 | 成都工业学院 | Automatic sampling device is used in mechanical component production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190809 Termination date: 20201203 |