CN209222300U - A kind of shearing splitting formula selective crushing separator - Google Patents
A kind of shearing splitting formula selective crushing separator Download PDFInfo
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- CN209222300U CN209222300U CN201821970186.3U CN201821970186U CN209222300U CN 209222300 U CN209222300 U CN 209222300U CN 201821970186 U CN201821970186 U CN 201821970186U CN 209222300 U CN209222300 U CN 209222300U
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- roll shafts
- spring
- selective crushing
- shell
- cutter
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
Description
技术领域technical field
本实用新型涉及环保破碎技术领域,特别涉及一种剪切撕裂式选择性破碎分离装置。The utility model relates to the technical field of environmental protection crushing, in particular to a shearing and tearing type selective crushing and separating device.
背景技术Background technique
选择性磨矿已在金属矿及非金属矿等得到较好的研究和应用,其不仅降低作业过程的功耗,还提高生产效率。目前,井下煤矸石的选择性破碎装置应用较广泛,煤矸石的粒度差异越大,煤和矸石选择性破碎后分离效果明显,且能满足工业处理要求。但相比于矿石,电子废弃物的组分(金属、塑料等)和结构更加复杂,且各组分之间物理性质差异较大,故需研究开发适合电子废弃物破碎处理的选择性破碎装置。Selective grinding has been well researched and applied in metal mines and non-metal mines, etc. It not only reduces the power consumption of the operation process, but also improves production efficiency. At present, the selective crushing device for underground coal gangue is widely used. The greater the particle size difference of coal gangue, the separation effect of coal and gangue is obvious after selective crushing, and it can meet the requirements of industrial processing. However, compared with ore, the components (metal, plastic, etc.) and structure of electronic waste are more complex, and the physical properties of each component are quite different, so it is necessary to research and develop a selective crushing device suitable for crushing electronic waste .
实用新型内容Utility model content
为了克服现有技术的不足,本实用新型的目的在于提供一种适用于电子废弃物的剪切撕裂式选择性破碎分离装置。该装置能实现包括废旧和金属塑料组成物料的典型电子废弃物的资源化回收,减少金属等较硬组分的破碎,降低作业能耗。In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide a shearing and tearing type selective crushing and separating device suitable for electronic waste. The device can realize the resource recovery of typical electronic waste including waste and metal plastic materials, reduce the crushing of relatively hard components such as metals, and reduce operating energy consumption.
本实用新型的技术方案具体介绍如下。The technical scheme of the utility model is specifically introduced as follows.
一种剪切撕裂式选择性破碎分离装置,包括外壳、入料口、出料口、两台减速电机、两个传动轮和两根平行设置的辊轴;外壳呈中空结构,外壳上部设置入料口,底部设置出料口,两根辊轴设置于外壳内,且位于同一水平面,两根辊轴沿水平方向的相应若干圆周面上分别均匀间隔设置托座和凹槽,每个托座通过销轴活动连接一个刀具,每个刀具分别和一个弹簧的上部固定连接,弹簧的下部嵌入相应位置的凹槽中;两根辊轴的两端分别向外伸出两中心轴,每个中心轴上安装一个轴承;两台减速电机分别与两个传动轮相连,两个传动轮通过两根皮带分别连接两个皮带轮,两个皮带轮分别和不同辊轴外伸中心轴上的轴承相连,使得两台减速电机带动两根辊轴相向同速运动。A shearing and tearing type selective crushing and separating device, comprising a shell, a material inlet, a material outlet, two geared motors, two transmission wheels and two rollers arranged in parallel; the shell has a hollow structure, and the upper part of the shell is set The material inlet is set at the bottom, and the material outlet is set at the bottom. The two roller shafts are set in the shell and are located on the same horizontal plane. The two roller shafts are provided with brackets and grooves at even intervals on the corresponding number of circumferential surfaces along the horizontal direction. Each bracket The seat is movably connected to a tool through a pin shaft, and each tool is fixedly connected with the upper part of a spring, and the lower part of the spring is embedded in the groove at the corresponding position; A bearing is installed on the central shaft; two geared motors are respectively connected with two transmission wheels, and the two transmission wheels are respectively connected with two pulleys through two belts, and the two pulleys are respectively connected with the bearings on the central shaft of different roller shafts. The two geared motors drive the two rollers to move towards each other at the same speed.
本实用新型中,刀具呈爪型或抓斗型。In the utility model, the cutting tool is a claw type or a grab type.
本实用新型中,弹簧为阻尼碟型弹簧。In the utility model, the spring is a damping disc spring.
本实用新型中,刀具和弹簧的上部通过螺栓固定连接。In the utility model, the upper part of the cutter and the spring is fixedly connected by bolts.
和现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the utility model has the beneficial effects of:
本实用新型的剪切撕裂式选择性破碎分离装置可用于处理典型电子废弃物等,可实现其处理处置过程中的节能降耗和资源高效分离回收的目的。刀具和弹簧可实现快速更换,弹簧根据金属的硬度不同更换不同模量进行选择。金属与塑料的机械强度差异越大,选择性破碎分离效果越明显。The shearing and tearing type selective crushing and separating device of the utility model can be used for processing typical electronic wastes, etc., and can realize the purposes of energy saving and consumption reduction and efficient separation and recovery of resources during the processing and disposal process. The tool and spring can be replaced quickly, and the spring can be selected according to the hardness of the metal to replace different modulus. The greater the difference in mechanical strength between metal and plastic, the more obvious the effect of selective crushing and separation.
附图说明Description of drawings
图1为本实用新型的选择性破碎分离装置的主视图。Fig. 1 is a front view of the selective crushing and separating device of the present invention.
图2本实用新型的选择性破碎分离装置的俯视图。Fig. 2 is a top view of the selective crushing and separating device of the present utility model.
图3为本实用新型的关键破碎辊轴结构和工作原理。Fig. 3 is the key crushing roller shaft structure and working principle of the utility model.
图中标号:7-入料口,8-出料口,9-外壳,11、12-辊轴,16-钢板,21、22、21′、22′-刀具,31、32-弹簧,41-托座,51、53-轴承,52、61-中心轴, 61-中心轴,101、102-皮带轮,111-皮带,121-传动轮,131、132-减速电机, 141-支架,152-支脚, 161-槽钢架。Labels in the figure: 7-feed inlet, 8-discharge port, 9-shell, 11, 12-roller shaft, 16-steel plate, 21, 22, 21', 22'-knife, 31, 32-spring, 41 -Bracket, 51, 53-bearing, 52, 61-central shaft, 61-central shaft, 101, 102-pulley, 111-belt, 121-drive wheel, 131, 132-reduction motor, 141-support, 152- Feet, 161-channel steel frame.
具体实施方式Detailed ways
下面结合附图对本实用新型的技术方案作进一步的描述。Below in conjunction with accompanying drawing, the technical solution of the utility model is further described.
实施例1Example 1
根据图1-3所示,一种剪切撕裂式金属塑料选择性破碎分离装置,其包括入料口7,外壳9,出料口8,辊轴11、12,以及减速电机131和132;入料口7设置在外壳9上部,外壳9底部开有出料口8; 辊轴11和辊轴12平行设置在外壳9内,且位于同一水平面上。As shown in Figures 1-3, a shearing and tearing metal-plastic selective crushing and separating device includes a material inlet 7, a casing 9, a material outlet 8, roller shafts 11, 12, and gear motors 131 and 132 ; The material inlet 7 is set on the upper part of the shell 9, and the bottom of the shell 9 has a material outlet 8; the roller shaft 11 and the roller shaft 12 are arranged in parallel in the shell 9 and are located on the same horizontal plane.
装置中,两根辊轴的结构和连接方式一致,现主要以辊轴11为例对本实用新型的装置进一步介绍。In the device, the structure and connection mode of the two rollers are consistent, and the device of the present invention is further introduced mainly by taking the roller 11 as an example.
辊轴11为两端开口的圆柱辊筒,其材质为无缝钢管,直径和壁厚根据设计产能而定;Roller shaft 11 is a cylindrical roller with openings at both ends, and its material is seamless steel pipe, and its diameter and wall thickness are determined according to the design capacity;
辊轴11表面上设置若干个等量的刀具21和弹簧31,刀具21的布置数量和位置根据处理对象和产能来确定。刀具21呈下宽上窄的抓斗型或者爪型,其具备抓、撕、剪等功能。弹簧31根据处理物料所含金属的机械强度来确定弹簧模量,弹簧31为碟型弹簧。刀具21与托座41通过销轴联结,托座41固定在辊轴11表面,刀具21可沿销轴垂向活动;弹簧31布置在辊面自制凹槽中,弹簧31的底部嵌入凹槽,弹簧的上部与刀具21螺栓固定;刀与弹簧31连接部分为方形;刀具21和弹簧31均可实现快速更换。Several equal cutters 21 and springs 31 are arranged on the surface of the roller shaft 11, and the number and positions of the cutters 21 are determined according to the processing object and production capacity. Cutter 21 is a grab-type or claw-type with a wide bottom and a narrow top, which has functions such as grasping, tearing, and cutting. The spring modulus of the spring 31 is determined according to the mechanical strength of the metal contained in the processed material, and the spring 31 is a disc spring. The cutter 21 and the bracket 41 are connected by a pin shaft, the bracket 41 is fixed on the surface of the roller shaft 11, and the cutter 21 can move vertically along the pin shaft; the spring 31 is arranged in a self-made groove on the roller surface, and the bottom of the spring 31 is embedded in the groove. The upper part of the spring is bolted to the cutter 21; the connection part between the cutter and the spring 31 is square; both the cutter 21 and the spring 31 can be replaced quickly.
中心轴61(实心轴)垂直穿过钢板16经焊接固定在辊轴11两端,钢板16的中心孔大小为中心轴61的直径,在辊筒中间位置可另设置一个或多个板筋加强;中心轴61两端分别用轴承51和53固定支撑,轴承51和53固定在槽钢架161上,其中仅轴承51与皮带轮101连接;中心轴61通过轴承51与皮带轮101相连,皮带轮101通过皮带111与传动轮121连接,传动轮121和减速电机131连接,从而减速电机131可通过带动皮带轮101进而带动中心轴61和辊轴11工作;减速电机131安装在支架141的上方,支架141设置在支脚152上。The central shaft 61 (solid shaft) passes through the steel plate 16 vertically and is fixed on both ends of the roller shaft 11 by welding. The size of the central hole of the steel plate 16 is the diameter of the central shaft 61, and one or more ribs can be set in the middle of the roller for reinforcement. The two ends of the central shaft 61 are fixedly supported by bearings 51 and 53 respectively, and the bearings 51 and 53 are fixed on the channel steel frame 161, wherein only the bearing 51 is connected with the pulley 101; the central shaft 61 is connected with the pulley 101 through the bearing 51, and the pulley 101 passes through Belt 111 is connected with drive wheel 121, and drive wheel 121 is connected with reduction motor 131, thereby reduction motor 131 can drive central shaft 61 and roller shaft 11 work by driving pulley 101; on the feet 152 .
工作原理:装置启动前,根据处理物料的组成结构调整该装置的辊轴11和辊轴12之间的间距。调整后,启动减速电机131、132,经两皮带带动皮带轮101、102旋转,从而带动中心轴61、52使辊轴11和辊轴12相向等速运动。空转稳定数分钟后,由入料口7喂入物料(金属和塑料组成物),两辊轴上的若干刀具随即对物料表面上的塑料组分(硬度小)进行咬、撕、剪等解离作用,至粒度较小部分后再从出料口8排出,弹簧31和32相应地被压缩产生部分位移;但当刀具碰到金属组分(硬度大)时,弹簧被压缩至极限,此时两辊相对应的刀具21′和22′之间的距离D增大,若该距离D大于金属组分的直径或厚度,则该金属部分将靠重力落下,由出料口8排出,至此完成选择破碎功能。金属被选择性避让后,弹簧和刀具恢复原状。Working principle: before the device is started, the distance between the roller shaft 11 and the roller shaft 12 of the device is adjusted according to the composition and structure of the material to be processed. After adjustment, the reduction motors 131, 132 are started, and the pulleys 101, 102 are driven to rotate through the two belts, thereby driving the central shafts 61, 52 to make the roller shaft 11 and the roller shaft 12 move at the same speed. After idling and stabilizing for a few minutes, the material (metal and plastic composition) is fed from the material inlet 7, and several knives on the two rollers immediately bite, tear, and cut the plastic component (small hardness) on the surface of the material. When the particle size is smaller, it is discharged from the discharge port 8, and the springs 31 and 32 are compressed accordingly to generate partial displacement; but when the tool touches the metal component (high hardness), the spring is compressed to the limit, and the When the distance D between the corresponding cutters 21' and 22' of the two rollers increases, if the distance D is greater than the diameter or thickness of the metal component, the metal part will fall by gravity and be discharged from the discharge port 8, so far Finish selecting the broken function. After the metal is selectively avoided, the spring and knife return to their original shape.
具体实施例中,采用该选择性破碎分离装置处理废弃硒鼓(外壳为塑料部件,内部有铁板、金属感光鼓等组成),设计产能500kg/h,辊轴直径400mm,辊筒壁厚8mm,调频减速电机功率为2*4Kw,辊筒转速40-60rpm,选择破碎分离效果好,可实现金属和塑料100%分离。In a specific embodiment, the selective crushing and separation device is used to process waste toner cartridges (the shell is a plastic part, and the interior is composed of iron plates, metal photosensitive drums, etc.), with a designed production capacity of 500kg/h, a roller shaft diameter of 400mm, and a roller wall thickness of 8mm. The power of the frequency modulation deceleration motor is 2*4Kw, and the roller speed is 40-60rpm. The effect of choosing crushing and separation is good, and 100% separation of metal and plastic can be realized.
实施例中,选择性破碎分离装置可用于小型电子废弃物等,可实现资源化处理过程的节能降耗和资源高效分离回收的目的。金属与塑料的机械强度差异越大,选择性破碎分离效果越明显。In the embodiment, the selective crushing and separation device can be used for small electronic waste, etc., and can realize the purpose of energy saving and consumption reduction in the resource treatment process and efficient separation and recovery of resources. The greater the difference in mechanical strength between metal and plastic, the more obvious the effect of selective crushing and separation.
以上所述仅是对本实用新型的较佳实施方式而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施方式所做任何的简单修改,等同变化与修饰,均属于本实用新型技术方案的范围内。The above description is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification made to the above implementation method according to the technical essence of the utility model is equivalent to changes and modifications. All belong to the scope of the technical solution of the utility model.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821970186.3U CN209222300U (en) | 2018-11-28 | 2018-11-28 | A kind of shearing splitting formula selective crushing separator |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821970186.3U CN209222300U (en) | 2018-11-28 | 2018-11-28 | A kind of shearing splitting formula selective crushing separator |
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| CN209222300U true CN209222300U (en) | 2019-08-09 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110800481A (en) * | 2019-11-19 | 2020-02-18 | 余沛 | Agricultural waste's processing apparatus |
| CN113650900A (en) * | 2021-09-14 | 2021-11-16 | 河南巨峰环保科技有限公司 | Garbage bale opener |
-
2018
- 2018-11-28 CN CN201821970186.3U patent/CN209222300U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110800481A (en) * | 2019-11-19 | 2020-02-18 | 余沛 | Agricultural waste's processing apparatus |
| CN110800481B (en) * | 2019-11-19 | 2023-10-17 | 台州市军融农业发展股份有限公司 | A kind of agricultural waste processing device |
| CN113650900A (en) * | 2021-09-14 | 2021-11-16 | 河南巨峰环保科技有限公司 | Garbage bale opener |
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Granted publication date: 20190809 |