CN209215248U - A kind of plank automatic contacting face production equipment - Google Patents
A kind of plank automatic contacting face production equipment Download PDFInfo
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- CN209215248U CN209215248U CN201822001092.1U CN201822001092U CN209215248U CN 209215248 U CN209215248 U CN 209215248U CN 201822001092 U CN201822001092 U CN 201822001092U CN 209215248 U CN209215248 U CN 209215248U
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- plank
- buck
- contacting face
- production equipment
- face production
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Abstract
The utility model discloses a kind of plank automatic contacting face production equipments, the plank automatic contacting face production equipment, the feeding push plate device for being electrically connected and setting gradually including controller and with controller, plank facing device, edging device, buck device, plank automatic detection device and plank stacking adapter, the first deduster is additionally provided between the feeding push plate device and plank facing device, the second deduster is equipped between the edging device and buck device, conveyer belt is additionally provided between edging device and buck device, for the plank after scraping to be sent in buck device, the top of conveyer belt is arranged in second deduster；The stable equipment operation, high degree of automation are high-efficient；Few to the dependence of worker's technical skills, precision is high, effectively reduces the ratio of defects of plank veneer, keeps production more controllable.
Description
Technical field
The utility model relates to intelligent process units field, in particular to a kind of plank automatic contacting face production equipment.
Background technique
The veneer production of plank is all using artificial or automanual production model, especially board surface flaw at present
Detection, the degree of automation is low, cannot detect in time product defect, control production process, be easy to cause waste product, serious shadow
The quality for having rung product, can not achieve that speed is fast, precision is high, online automatic detection, reduce the production efficiency of plank enterprise, shadow
Ring the economic benefit of enterprise.
In addition, traditional plank detection is manual operation, detection effect and efficiency rely primarily on the experience of reviewer, people
Big for influence factor, detection accuracy is not guaranteed, and the degree of automation is low.In addition, there is also worker's labour for pure artificial detection operation
The defect that intensity is big, production efficiency is low.
As it can be seen that the prior art could be improved and improve.
Utility model content
Place in view of above-mentioned deficiencies of the prior art, it is raw that the purpose of this utility model is to provide a kind of plank automatic contacting faces
Produce equipment, it is intended to improve the efficiency and precision of plank veneer, reduce production defect, reduce labor intensity of workers.
In order to achieve the above object, the utility model takes following technical scheme:
A kind of plank automatic contacting face production equipment, what is be electrically connected and set gradually including controller and with controller is upper
Expect push plate device, plank facing device, edging device, buck device, plank automatic detection device and plank stacking adapter, it is described
It is additionally provided with the first deduster between feeding push plate device and plank facing device, is equipped between the edging device and buck device
Second deduster is additionally provided with conveyer belt between edging device and buck device, for the plank after scraping to be sent to buck dress
In setting, the top of conveyer belt is arranged in second deduster.
In the plank automatic contacting face production equipment, the plank automatic detection device includes plank detection platform, figure
It further include being put into plank in plank detection platform from the taking-up of buck device as collector, image processor and data storage device
Third conveyer；Wherein described image collector include light source, for by light source projects to plank light source emitter, adopt
The servo motor for collecting the industrial camera of plank image and being connect with industrial camera by screw rod.
In the plank automatic contacting face production equipment, the feeding push plate device includes stock ground roll, lower end and stock
The feeding lifting platform of ground roll connection and the feeding ledal-pushing machine that feeding lifting platform discharge end is set.
In the plank automatic contacting face production equipment, the plank facing device includes rack, is mounted on the rack portion
The first conveyer, and be successively set on gum dipped paper frame below the first conveyer, into plate trolley, press and ejecting plate trolley.
In the plank automatic contacting face production equipment, first conveyer includes transverse moving mechanism and sucker machine
Structure, the sucking disc mechanism can be vertically moved up or down, the sucker being uniformly arranged including several rows and several columns.
In the plank automatic contacting face production equipment, the edging device includes scraping machine, is set to below scraping machine
Second conveyor, and be set to the lifting platform of scraping machine discharge end, the scraping machine is equipped with 4 scrapers, in same level
It is set in a row two-by-two on direction, the distance between scraper can automatically adjust, and carry out scraping processing for four sides to plank.
In the plank automatic contacting face production equipment, the buck device includes the first transport platform set gradually, 32
The double fork buck lines of piece and the second transport platform, first transport platform and the second transport platform liftable.
In the plank automatic contacting face production equipment, the plank stacking adapter includes several plank transmission ground rolls and wood
Plate piling bin.
The utility model has the advantages that
The utility model provides a kind of plank automatic contacting face production equipment, and the automation degree of equipment is high, using control
Device processed is uniformly controlled entire production process, stable, easy to operate, flexible, without human intervention, greatly reduces worker's
Labor intensity；Plank automatic detection device can with multi-angle detect the surface after plank veneer, and precision is high, effectively subtract
Error is lacked, has improved the controllability of plank veneer production, reduce ratio of defects, improve the economic benefit of enterprise.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the plank automatic contacting face production equipment provided by the utility model.
Fig. 2 is the schematic top plan view of the plank automatic contacting face production equipment.
Fig. 3 is flow chart of the plank automatic contacting face production equipment for the method for plank automatic contacting face.
Fig. 4 is the flow chart of the plank automatic detection device finished product detection.
Specific embodiment
The utility model provides a kind of plank automatic contacting face production equipment, to make the purpose of this utility model, technical solution
And effect is clearer, clear, and the utility model is further described as follows in conjunction with drawings and embodiments.It should manage
Solution, specific embodiment described herein only to explain the utility model, are not used to limit the utility model.
The utility model provides a kind of plank automatic contacting face production equipment referring to FIG. 1-2, including controller 1 and with
The electric connection of controller 1 and the feeding push plate device 2 set gradually, plank facing device 3, edging device 4, buck device 5, wood
Plate automatic detection device 6 and plank stacking adapter 7 are additionally provided with first between the feeding push plate device 2 and plank facing device 3
Deduster 8 is equipped with the second deduster 9, between edging device 4 and buck device 5 between the edging device 4 and buck device 5
It is additionally provided with conveyer belt (not shown), for the plank after scraping to be sent in buck device 5, second deduster 9
The top of conveyer belt (not shown) is set.Above equipment is uniformly controlled by controller, feeding, dedusting, scraping, cool
The operations such as plate, surface defects detection, stacking pass through the instruction completion for receiving controller, and synchronous feed back operation information is arrived
In controller, high degree of automation is stable.By carrying out defect inspection with plank of the plank automatic detection device to veneer
It surveys, for current artificial detection, improves work efficiency, and reduce detection effect to testing staff's technical level
Dependence, improve the precision of detection, reduce the ratio of defects of product, keep production process more controllable.Plank is before dignity
It is dusted using power driving brush deduster, the dust of board surface can be cleaned out, raising veneer is bonded with original plank
Degree, and can reduce ratio of defects；The sawdust etc. for scraping crack approach generation can be carried after scraping on plank, is removed using the second deduster
Sawdust is removed, the influence that sawdust detects subsequent defective can be reduced, improves detection accuracy.
Specifically, the plank automatic detection device 6 (does not show including plank detection platform 61, image acquisition device in figure
Out), image processor (not shown) and data storage device (not shown) further include taking plank from buck device 5
The third conveyer 62 being put into plank detection platform 61 out；Wherein described image collector includes light source, for throwing light source
The light source emitter being mapped on plank, the servo for acquiring the industrial camera of plank image and being connect with industrial camera by screw rod
Motor.The third conveyer includes transverse moving mechanism and the sucking disc mechanism that can be vertically moved up or down, includes several in sucking disc mechanism
Row and the equally distributed sucker of several columns, for plank to be sent to plank detection platform, root after detection from buck device
Plank is placed into corresponding plank transmission ground roll according to testing result.The sucker is connect by gas pipeline with air pump, is led to
The air pressure in air pump control sucker is crossed, realizes and draws and place sample.It include equal in a kind of embodiment, in the sucking disc mechanism
4 rows of even distribution and 4 column suckers.
Specifically, the feeding that the feeding push plate device 2 is connect including stock ground roll 21, lower end with stock ground roll 21 is gone up and down
Platform 22 and the feeding ledal-pushing machine 23 that 22 discharge end of feeding lifting platform is set.It is used in practical application, stock ground roll can be according to
Actual production needs to be arranged more, interconnects between every stock ground roll, and the gap of connection, which should not be greater than, to be produced
Plank specification.
Specifically, the plank facing device 3 includes rack 31, is mounted on first conveyer 32 on 31 top of rack, with
And it is successively set on the gum dipped paper frame 33 of the lower section of the first conveyer 32, into plate trolley 34, press 35 and ejecting plate trolley 36.First is defeated
Send machine that can be moved forward and backward along the direction that plank conveys, and its sucking disc mechanism can move up and down, by plank from the first dedusting
It is put into device in gum dipped paper frame, veneer, is then suppressed by press, be bonded veneer firmly with original plank, prevent subsequent scrape
Phenomena such as cracking is generated behind side.
Specifically, first conveyer 32 includes transverse moving mechanism 32a and sucking disc mechanism 32b, the sucking disc mechanism
32b can be vertically moved up or down, the sucker being uniformly arranged including several rows and several columns.The sucker is connected by gas pipeline and air pump
It connects, the air pressure in sucker is controlled by air pump, realize and draw and place sample.In a kind of embodiment, in the sucking disc mechanism
Including equally distributed 4 row and 4 column suckers.
Specifically, the edging device 4 includes scraping machine 41, is set to the second conveyor of 41 lower section of scraping machine (in figure
It is not shown), and it is set to the lifting platform 42 of 41 discharge end of scraping machine, the scraping machine 41 is equipped with 4 scraper 41a, same
It is set in a row two-by-two in horizontal direction, the distance between scraper 41a can be automatically adjusted, and be carried out at scraping for four sides to plank
Reason.The distance between 4 scrapers can be adjusted according to the specification of plank, reach the four side scrapings processing to plank；Second conveying
The transmission speed of machine and the time coordination at interval and scraping, in scraping processing, the pause transmission of the second conveyer passes through scraper
Movement carries out scraping to plank, and after the completion of scraping, the plank after scraping is sent in lifting platform by the operating of the second conveyer, into
Enter buck device.
Specifically, the buck device 5 includes the first transport platform 51, the 32 double fork buck lines 52 and second set gradually
Transport platform 53,53 liftable of first transport platform 51 and the second transport platform adapt to edging device and buck device and buck
Difference in height between device and plank automatic detection device enables plank smoothly to pass in and out buck line.
Specifically, the plank stacking adapter 7 includes that several planks transmission ground roll 71 and plank piling bin (do not show in figure
Out).The plank transmission ground roll includes A step transmission ground roll 71a and B step transmission ground roll 71b, and the plank piling bin includes
The plank classification that A step transmits ground roll and the transmission ground roll transmission of B step is respectively put in A step position and B step position.
Referring to Fig. 3, a kind of method of plank automatic contacting face, comprising the following steps:
A01. plank is placed into the first deduster 8 by feeding push plate device 2, removes the dust of board surface；
A02. the plank after dedusting, which enters, carries out veneer in the gum dipped paper frame 33 of plank facing device 3；
A03. the plank after veneer is compressed by entering in press 35 into plate trolley 34, is then entered by ejecting plate trolley 36
Scraping is handled in scraping machine 4；The texture of plank edge extra colloid and out-of-flatness after removing veneer；
A04. the plank after scraping removes the dust on surface by the second deduster 9, carries out subsequently into buck device 5 cool
Plate processing；
A05. buck treated plank is entered in plank automatic detection device 6 by third conveyer 62, carries out finished product
Detection and sorting；Plank automatic detection device automatically detects the surface of plank according to the program of setting, according to plank table
Planar defect situation is classified plank；
A06. the plank after sorting enters plank stacking adapter 7 according to classification, then record storage.A kind of embodiment
In, plank according to A grades and B grades of planks can be divided into the case where ratio of defects, respectively by sorting after enter A step transmit ground roll and
B step transmits ground roll, is then respectively sent to A step position and B step position pile up separately.Plank is according to final product quality classification heap
It puts, convenient for the management and outbound of follow-up and Repair of doing over again of defect sample etc..
The above method is carried out automatically by plank automatic contacting face device, high degree of automation, and artificial to participate in less, operation is steady
Fixed, work efficiency is high.
Referring to Fig. 4, the finished product detection in the plank automatic detection device includes:
B01. pass through in the light projection to plank that light source emitter emits light source, obtain the artificial texture of plank, then benefit
Plank image information is acquired with industrial camera；
B02. image enhancement carries out the removal of noise using median filtering method to acquired image；
B03. quick binary conversion treatment is carried out to image；
B04. image boundary is extracted using morphology；
B05. sub-pix profile (canny edge detection) is extracted；
B06. the sub-pix profile is fitted with minimum circumscribed rectangle；
B07. the sub-pix rectangular profile of fitting is generated；
B08. the sub-pix profile in image is extracted；
B09. the coordinate of each point of sub-pix profile is obtained；
B10. the minimum range that each point on sub-pix profile arrives four angle points of fitted rectangle is calculated, on edge
The minimum range of point to fitted rectangle angle point is determined as defect greater than 1, the point of the other positions in addition to edge to fitted rectangle
The minimum range of angle point is greater than 7 and is determined as defect；
B11. it shows inspection result, and defect information is stored in data storage device.
In a kind of embodiment, the industrial camera is industrial CCD camera, during acquiring board surface image,
According to the type and specification of plank to be measured, host computer sends plank type and specification into controller, is driven by servo motor
Industrial camera is moved to corresponding position, realizes the Image Acquisition to different type and specification plank, user by screw rod transmission
Just.Noise is removed to image using median filtering method and uses the method for extracting sub-pix profile, error is effectively reduced, improves
The reliability of detection.When determining defect point, using four angle points of fitted rectangle as the center of circle, according to above-mentioned value requirement, edge
Being in the point occurred outside radius 1 is then defect point, and the point occurred outside the circle that radius is 7 elsewhere outside edge is defect out
Point.The image information obtained after image processor processing is converted into number and text information, and display in the display, and is stored in
In data storage device, the novel database of defect is established, convenient for the statistics and comparative analysis of follow-up data.
It is understood that for those of ordinary skills, can with technical solution according to the present utility model and
The design of its utility model is subject to equivalent substitution or change, and all these changes or replacement all should belong to appended by the utility model
Scope of protection of the claims.
Claims (8)
1. a kind of plank automatic contacting face production equipment, which is characterized in that including controller and with controller be electrically connected and according to
Feeding push plate device, plank facing device, edging device, buck device, plank automatic detection device and the plank heap of secondary setting
Device is put, the first deduster, the edging device and buck are additionally provided between the feeding push plate device and plank facing device
It is equipped with the second deduster between device, is additionally provided with conveyer belt between edging device and buck device, for by the plank after scraping
It is sent in buck device, the top of conveyer belt is arranged in second deduster.
2. plank automatic contacting face production equipment according to claim 1, which is characterized in that the plank automatic detection device
It further include taking out plank from buck device including plank detection platform, image acquisition device, image processor and data storage device
The third conveyer being put into plank detection platform；Wherein described image collector includes light source, is used for light source projects to wood
The industrial camera of light source emitter, acquisition plank image on plate and the servo motor being connect with industrial camera by screw rod.
3. plank automatic contacting face production equipment according to claim 1, which is characterized in that the feeding push plate device includes
The feeding lifting platform that connect of ground roll and the feeding push plate of feeding lifting platform discharge end is arranged in stocking up in stock ground roll, lower end
Machine.
4. plank automatic contacting face production equipment according to claim 1, which is characterized in that the plank facing device includes
Rack, is mounted on the rack first conveyer in portion, and is successively set on gum dipped paper frame below the first conveyer, small into plate
Vehicle, press and ejecting plate trolley.
5. plank automatic contacting face production equipment according to claim 4, which is characterized in that first conveyer includes cross
To mobile mechanism and sucking disc mechanism, the sucking disc mechanism can be vertically moved up or down, the sucker being uniformly arranged including several rows and several columns.
6. plank automatic contacting face production equipment according to claim 1, which is characterized in that the edging device includes scraping blade
Machine, the second conveyor being set to below scraping machine, and it is set to the lifting platform of scraping machine discharge end, the scraping machine is equipped with
4 scrapers, set in a row two-by-two on same level direction, and the distance between scraper can automatically adjust, for four to plank
Side carries out scraping processing.
7. plank automatic contacting face production equipment according to claim 1, which is characterized in that the buck device includes successively
The first transport platform, 32 double fork buck lines and the second transport platform, first transport platform and the second transport platform liftable being arranged.
8. plank automatic contacting face production equipment according to claim 1, which is characterized in that the plank stacking adapter includes
Several plank transmission ground rolls and plank piling bin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822001092.1U CN209215248U (en) | 2018-11-30 | 2018-11-30 | A kind of plank automatic contacting face production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822001092.1U CN209215248U (en) | 2018-11-30 | 2018-11-30 | A kind of plank automatic contacting face production equipment |
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| Publication Number | Publication Date |
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| CN209215248U true CN209215248U (en) | 2019-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201822001092.1U Active CN209215248U (en) | 2018-11-30 | 2018-11-30 | A kind of plank automatic contacting face production equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109580633A (en) * | 2018-11-30 | 2019-04-05 | 佛山职业技术学院 | A kind of method of plank automatic contacting face production equipment and plank automatic contacting face |
| CN111716462A (en) * | 2020-05-29 | 2020-09-29 | 江苏理工学院 | Automatic pressing and pasting production line |
-
2018
- 2018-11-30 CN CN201822001092.1U patent/CN209215248U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109580633A (en) * | 2018-11-30 | 2019-04-05 | 佛山职业技术学院 | A kind of method of plank automatic contacting face production equipment and plank automatic contacting face |
| CN111716462A (en) * | 2020-05-29 | 2020-09-29 | 江苏理工学院 | Automatic pressing and pasting production line |
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