CN209209715U - Rail guide automatic trolley - Google Patents
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Abstract
本实用新型提供了一种有轨导向自动小车,包括铺设在轨道基座上的轨道、箱式走行台车、走行机构和升降机构,箱式走行台车通过走行机构在轨道上行走,箱式走行台车上设有箱式工作台,在箱式走行台车的四角均设有垂直导向轴,在箱式工作台的四角均设有工作台立柱,工作台立柱和垂直导向轴一一对应设置,箱式走行台车和箱式工作台之间通过所述的垂直导向轴穿入相应位置处的工作台立柱内实现连接,升降机构设置两组,升降机构包括液压缸,液压缸的液压杆的自由端安装在箱式走行台车侧面,液压缸驱动液压杆移动带动箱式工作台升降。本实用新型自动控制,适应自动化制造系统;有轨导向适应地面大件、大吨位运输。
The utility model provides a rail-guided automatic trolley, which comprises a track laid on a track base, a box-type traveling trolley, a traveling mechanism and a lifting mechanism. The box-type traveling trolley travels on the track through the traveling mechanism. There is a box-type worktable on the walking trolley, vertical guide shafts are arranged at the four corners of the box-type walking trolley, and there are worktable columns at the four corners of the box-type working table. Set up, the box-type walking trolley and the box-type workbench are connected through the vertical guide shaft penetrated into the workbench column at the corresponding position, and the lifting mechanism is provided with two groups. The lifting mechanism includes a hydraulic cylinder, and the hydraulic The free end of the rod is installed on the side of the box-type trolley, and the hydraulic cylinder drives the hydraulic rod to move to drive the box-type worktable to rise and fall. The utility model is automatically controlled and adapted to an automated manufacturing system; the rail guide is adapted to the transportation of large pieces and large tonnages on the ground.
Description
技术领域technical field
本实用新型属于自动化的运输设备领域,尤其是涉及一种有轨导向自动小车。The utility model belongs to the field of automated transportation equipment, in particular to a rail-guided automatic trolley.
背景技术Background technique
现有的实现大型工件自动化运输任务主要是链式牵引的有轨导向小车,其自动控制程度低,工作台位置与连接固定,不能满足自动化系统的需求。为了实现大型工件的自动化输送任务,本实用新型提供了一种有轨导向自动小车。The existing task of realizing the automatic transportation of large workpieces is mainly a rail-guided trolley with chain traction, which has a low degree of automatic control, and the position and connection of the worktable are fixed, which cannot meet the needs of the automation system. In order to realize the task of automatic conveying of large workpieces, the utility model provides a rail-guided automatic trolley.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本实用新型旨在提出一种有轨导向自动小车,可自动完成预设输送任务,蓄电池提供电力;有轨导向适应地面大件、大吨位运输。In view of this, the utility model aims to provide a rail-guided automatic trolley, which can automatically complete the preset transportation task, and the battery provides electricity; the rail-guide is suitable for the transportation of large pieces and large tonnage on the ground.
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present utility model is achieved in this way:
一种有轨导向自动小车,包括铺设在轨道基座上的轨道、箱式走行台车、走行机构和升降机构,所述的箱式走行台车通过走行机构在轨道上行走,所述的箱式走行台车上设有箱式工作台,在箱式走行台车的四角均设有垂直导向轴,在箱式工作台的四角均设有工作台立柱,工作台立柱和垂直导向轴一一对应设置,所述的箱式走行台车和箱式工作台之间通过所述的垂直导向轴穿入相应位置处的工作台立柱内实现连接;A rail-guided automatic trolley includes a track laid on a track base, a box-type traveling trolley, a traveling mechanism and a lifting mechanism, the box-type traveling trolley walks on the track through the traveling mechanism, and the box-type traveling trolley There is a box-type working table on the box-type walking trolley, and vertical guide shafts are arranged at the four corners of the box-type walking trolley. Correspondingly, the connection between the box-type trolley and the box-type workbench is realized by passing through the vertical guide shaft into the workbench column at the corresponding position;
所述的升降机构设置两组,且对称设置在箱式工作台的两侧面,所述升降机构包括固定设置在箱式工作台上的液压缸,液压缸的液压杆的自由端安装在箱式走行台车侧面,所述液压缸驱动液压杆移动带动箱式工作台升降;The lifting mechanism is set in two groups, and is symmetrically arranged on both sides of the box-type workbench. The lifting mechanism includes a hydraulic cylinder that is fixedly arranged on the box-type workbench. On the side of the walking trolley, the hydraulic cylinder drives the hydraulic rod to move to drive the box-type worktable to rise and fall;
所述的走行机构包括传动轴、直流牵引电机和减速箱,所述的传动轴安装在箱式行走台车上,所述的传动轴的两端各设置一个走行轮,所述的走行轮与轨道相配合,所述的减速箱安装在直流牵引电机的输出轴上,在减速箱的输出轴安装走行小齿轮,所述的走行小齿轮与安装在传动轴上的走行大齿轮啮合;The traveling mechanism includes a drive shaft, a DC traction motor and a reduction box, the drive shaft is installed on the box-type traveling trolley, and a traveling wheel is provided at each end of the drive shaft, and the traveling wheel is connected with the traveling wheel. The track is matched, the reduction box is installed on the output shaft of the DC traction motor, the output shaft of the reduction box is installed with a running pinion, and the running pinion meshes with the running large gear installed on the transmission shaft;
所述箱式工作台最上部设有工作台面,所述的工作台面上设有用于安装工件的多个定位销和多个T型槽。The uppermost part of the box-type workbench is provided with a worktable, and the worktable is provided with a plurality of positioning pins and a plurality of T-shaped grooves for mounting workpieces.
进一步的,在所述箱式工作台的前后端对称设有两组挡轮机构,每组挡轮机构包括两个挡轮机构单元,每个所述挡轮机构单元均包括弹簧缓冲器和排障器。Further, two sets of wheel stop mechanisms are symmetrically arranged at the front and rear ends of the box-type workbench, each set of wheel stop mechanisms includes two wheel stop mechanism units, and each of the stop wheel mechanism units includes a spring buffer and a discharger. barrier.
进一步的,所述箱式工作台内设有放置蓄电池的蓄电池箱、液压站和计算机控制装置。Further, the box-type workbench is provided with a battery box for placing the battery, a hydraulic station and a computer control device.
进一步的,多个所述定位销设置在工作台面的四周,多个所述T型槽接口平行设置在工作台面上。Further, a plurality of the positioning pins are arranged around the work table, and a plurality of the T-slot interfaces are arranged in parallel on the work table.
进一步的,所述走行机构设置两组,且分别设置在走行台车的前部和后部。Further, two groups of the traveling mechanism are arranged, and they are respectively arranged on the front part and the rear part of the traveling trolley.
进一步的,每个所述工作台立柱内均安装有导套。Further, a guide sleeve is installed in each of the workbench uprights.
进一步的,所述液压缸通过液压缸固定座安装在箱式工作台上,所述液压杆通过液压杆固定座安装在走行台车上。Further, the hydraulic cylinder is installed on the box-type workbench through the hydraulic cylinder fixing seat, and the hydraulic rod is installed on the traveling trolley through the hydraulic rod fixing seat.
进一步的,所述减速箱通过牵引电机座安装在箱式走行台车上。Further, the reduction box is installed on the box-type traveling trolley through the traction motor base.
进一步的,所述传动轴通过带座外球面轴承与箱式走行台车连接。Further, the transmission shaft is connected with the box-type traveling trolley through an outer spherical bearing with a seat.
相对于现有技术,本实用新型所述的一种有轨导向自动小车具有以下优势:Compared with the prior art, the rail-guided automatic trolley of the present invention has the following advantages:
1)自动控制,适应自动化制造系统;1) Automatic control, adapt to automatic manufacturing system;
2)有轨导向适应地面大件、大吨位运输;2) The rail guide is suitable for the transportation of large items and large tonnage on the ground;
3)蓄电池提供电力,不需要铺设地面基础输电系统,可有效提升输送距离;3) The battery provides power without laying a ground-based power transmission system, which can effectively increase the transmission distance;
4)液压升降平衡工作台系统、适应空间位置的变化;4) Hydraulic lifting and balancing table system to adapt to changes in spatial position;
5)设有槽系列组合夹具接口系统,提升柔性化性能。5) Equipped with slot series combined fixture interface system to improve flexibility.
附图说明Description of drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings that constitute a part of the present invention are used to provide further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为本实用新型实施例所述的一种有轨导向自动小车的主视图;1 is a front view of a rail-guided automatic trolley according to an embodiment of the utility model;
图2为本实用新型实施例所述的一种有轨导向自动小车的俯视图;2 is a top view of a rail-guided automatic trolley according to an embodiment of the utility model;
图3为本实用新型实施例所述的一种有轨导向自动小车安装工件时的结构示意图。3 is a schematic structural diagram of a rail-guided automatic trolley according to an embodiment of the present invention when a workpiece is installed.
附图标记说明:Description of reference numbers:
1-轨道基座,2-轨道,3-箱式走行台车,4-走形轮,5-带座外球面轴承,6-传动轴,7-垂直导向轴,8-导套,9-液压缸,10-工作台立柱,11-工作台面,12-定位销,13-箱式工作台,14-液压缸固定座,15-液压杆,16-液压杆固定座,17-挡轮机构单元,18-走行大齿轮,19-走行小齿轮,20-牵引电机座,21-减速箱,22-直流牵引电机,23-工件,24-T型槽。1-Track base, 2-Track, 3-Box-type walking trolley, 4-Travel wheel, 5-Spherical bearing with seat, 6-Transmission shaft, 7-Vertical guide shaft, 8-Guide bush, 9- Hydraulic cylinder, 10-workbench column, 11-worktable surface, 12-positioning pin, 13-box-type workbench, 14-hydraulic cylinder fixing seat, 15-hydraulic rod, 16-hydraulic rod fixing seat, 17-wheel retaining mechanism Unit, 18-running large gear, 19-running pinion, 20-traction motor base, 21-reduction box, 22-DC traction motor, 23-workpiece, 24-T-slot.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.
下面将参考附图并结合实施例来详细说明本实用新型。The present utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
如图1-图3所示,一种有轨导向自动小车,包括铺设在轨道基座1上的轨道2、箱式走行台车3、走行机构和升降机构,所述的箱式走行台车3通过走行机构在轨道2上行走,所述的箱式走行台车3上设有箱式工作台13,在箱式走行台车3的四角均设有垂直导向轴7,在箱式工作台13的四角均设有工作台立柱10,工作台立柱10和垂直导向轴7一一对应设置,所述的箱式走行台车3和箱式工作台13之间通过所述的垂直导向轴7穿入相应位置处的工作台立柱10内实现连接;As shown in Figures 1-3, a rail-guided automatic trolley includes a track 2 laid on a track base 1, a box-type walking trolley 3, a walking mechanism and a lifting mechanism. The box-type walking trolley 3. Walking on the track 2 through the traveling mechanism, the box-type traveling trolley 3 is provided with a box-type working table 13, and the four corners of the box-type traveling trolley 3 are provided with vertical guide shafts 7. The four corners of 13 are provided with workbench columns 10, and the workbench columns 10 and the vertical guide shafts 7 are arranged in one-to-one correspondence, and the vertical guide shaft 7 is passed between the box-type walking trolley 3 and the box-type workbench 13. The connection is realized by penetrating into the worktable column 10 at the corresponding position;
所述的升降机构设置两组,且对称设置在箱式工作台13的两侧面,所述升降机构包括固定设置在箱式工作台13上的液压缸9,液压缸9的液压杆15的自由端安装在箱式走行台车3侧面,所述液压缸9驱动液压杆15移动带动箱式工作台13升降;The lifting mechanism is provided in two groups, and is symmetrically arranged on both sides of the box-type workbench 13. The lifting mechanism includes a hydraulic cylinder 9 fixed on the box-type workbench 13, and the hydraulic rod 15 of the hydraulic cylinder 9 is free. The end is installed on the side of the box-type traveling trolley 3, and the hydraulic cylinder 9 drives the hydraulic rod 15 to move to drive the box-type workbench 13 to rise and fall;
所述的走行机构包括传动轴6、直流牵引电机22和减速箱21,所述的传动轴6安装在箱式行走台车3上,所述的传动轴6的两端各设置一个走行轮4,所述的走行轮4与轨道2相配合,所述的减速箱21安装在直流牵引电机22的输出轴上,在减速箱21的输出轴安装走行小齿轮19,所述的走行小齿轮19与安装在传动轴6上的走行大齿轮18啮合;The traveling mechanism includes a drive shaft 6, a DC traction motor 22 and a reduction box 21, the drive shaft 6 is installed on the box-type traveling trolley 3, and a traveling wheel 4 is provided at both ends of the drive shaft 6. , the running wheel 4 is matched with the track 2, the reduction box 21 is installed on the output shaft of the DC traction motor 22, the running pinion 19 is installed on the output shaft of the reduction box 21, and the running pinion 19 It meshes with the running gear 18 installed on the transmission shaft 6;
所述箱式工作台13最上部设有工作台面11,所述的工作台面11上设有用于安装工件23的多个定位销12和多个T型槽24,多个定位销12设置在工作台面11的四周,多个T型槽接口24平行设置在工作台面11上,T型槽24与槽系列组合夹具配合,用于对工件23的安装与夹紧,便于运输。The uppermost part of the box-type workbench 13 is provided with a workbench surface 11. The workbench surface 11 is provided with a plurality of positioning pins 12 and a plurality of T-shaped grooves 24 for mounting the workpiece 23. The plurality of positioning pins 12 are arranged on the work surface. Around the table top 11 , a plurality of T-slot interfaces 24 are arranged in parallel on the work table 11 . The T-slots 24 cooperate with the groove series combination clamps for installation and clamping of the workpiece 23 for easy transportation.
在箱式工作台13的前后端对称设有两组挡轮机构,每组挡轮机构包括两个挡轮机构单元17,每个所述挡轮机构单元17均包括弹簧缓冲器和排障器挡轮机构的设置,实现排障与缓冲等安全运行功能。Two sets of wheel blocking mechanisms are symmetrically arranged at the front and rear ends of the box-type workbench 13 , each set of blocking wheel mechanisms includes two blocking wheel mechanism units 17 , and each of the blocking wheel mechanism units 17 includes a spring buffer and a barrier remover. The setting of the stop wheel mechanism realizes the safe operation functions such as troubleshooting and buffering.
箱式工作台13内设有放置蓄电池的蓄电池箱、液压站和计算机控制装置,所述计算机控制装置控制箱式工作台13的平衡升降以及控制小车的走停。The box-type workbench 13 is provided with a battery box for placing the battery, a hydraulic station and a computer control device, and the computer control device controls the balance lift of the box-type workbench 13 and the stop and go of the trolley.
走行机构设置两组,且分别设置在走行台车3的前部和后部。Two groups of traveling mechanisms are arranged, and they are respectively arranged on the front part and the rear part of the traveling trolley 3 .
每个所述工作台立柱10内均安装有导套8。A guide sleeve 8 is installed in each of the workbench uprights 10 .
液压缸9通过液压缸固定座14安装在箱式工作台13上,所述液压杆15通过液压杆固定座16安装在走行台车3上。The hydraulic cylinder 9 is installed on the box-type workbench 13 through the hydraulic cylinder fixing seat 14 , and the hydraulic rod 15 is installed on the traveling trolley 3 through the hydraulic rod fixing seat 16 .
减速箱21通过牵引电机座20安装在箱式走行台车3上。The reduction box 21 is mounted on the box-type traveling trolley 3 through the traction motor base 20 .
传动轴6通过带座外球面轴承5与箱式走行台车3连接,带座外球面轴承5实现走行轮4转动与轨道转弯,转弯时,轨道推动车轮旋转,轴承承受轴向力由内圈带动外圈与座转动。The drive shaft 6 is connected with the box-type traveling trolley 3 through the outer spherical bearing 5 with the seat. The outer spherical bearing with the seat 5 realizes the rotation of the traveling wheel 4 and the turning of the track. When turning, the track pushes the wheel to rotate, and the bearing bears the axial force from the inner ring. Drive the outer ring and the seat to rotate.
本小车工作时,通过操作液压系统使液压杆15上下移动,从而实现实现箱式工作台13的升降,从而带动工作台面11的升降。When the trolley is working, the hydraulic rod 15 is moved up and down by operating the hydraulic system, so as to realize the lifting and lowering of the box-type work table 13 , thereby driving the lifting and lowering of the work table 11 .
自动小车的工作随工作现场的需要而改变,在工作人员通过操作遥控器的指挥下自动完成,遥控器与计算机控制装置电连接。The work of the automatic trolley changes with the needs of the work site, and is automatically completed under the command of the staff through the operation of the remote control, which is electrically connected to the computer control device.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the within the protection scope of the present invention.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821818315.7U CN209209715U (en) | 2018-11-06 | 2018-11-06 | Rail guide automatic trolley |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821818315.7U CN209209715U (en) | 2018-11-06 | 2018-11-06 | Rail guide automatic trolley |
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| CN209209715U true CN209209715U (en) | 2019-08-06 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111942837A (en) * | 2020-09-01 | 2020-11-17 | 国网山东省电力公司沂水县供电公司 | Transfer assist device |
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- 2018-11-06 CN CN201821818315.7U patent/CN209209715U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111942837A (en) * | 2020-09-01 | 2020-11-17 | 国网山东省电力公司沂水县供电公司 | Transfer assist device |
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