CN209208055U - A kind of multistation gear division film laminator - Google Patents
A kind of multistation gear division film laminator Download PDFInfo
- Publication number
- CN209208055U CN209208055U CN201822033333.0U CN201822033333U CN209208055U CN 209208055 U CN209208055 U CN 209208055U CN 201822033333 U CN201822033333 U CN 201822033333U CN 209208055 U CN209208055 U CN 209208055U
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- Prior art keywords
- diaphragm
- gear division
- film laminator
- support frame
- aid
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Abstract
The utility model relates to a kind of multistation gear division film laminators comprising support base, the diaphragm being arranged on support base aid mechanism and automatic feed mechanism, diaphragm heating mechanism, diaphragm pressing mechanism and diaphragm cutting agency that diaphragm aid mechanism surrounding is successively set on according to process.The utility model uses the production method of assembly line, each specific production stage is reduced to a process in production, is carried out individually designed, it is assembled into production line mode, the quality and production efficiency of product are effectively increased, automated production is realized, reduces artificial investment.
Description
Technical field
The utility model belongs to film laminator field, and in particular to a kind of multistation gear division film laminator.
Background technique
Traditional orthodontic technology is that bracket is pasted on tooth, the fixed orthodontic arch wire in bracket, and utility arch is made
For main augmentor, strength is transmitted on tooth by bracket, the position of tooth slowly shifts.In this way into
Row orthodontic, gives the feeling of people " embolum steel tooth ", and is unfavorable for keeping oral hygiene.No bracket stealth correcting technology goes out
Existing, patient can carry out orthodontic by wearing a series of transparent rectifiers in different correction periods.Under normal circumstances, one
Stage rectifier wearing replace after two weeks it is next, successively wear in order until correction terminate.Transparent rectifier is to use
Colorless and transparent high molecular material, by gear division film laminator suppress come.The production quality and producing efficiency of rectifier are with gear division pressure
Film machine is closely related.Therefore, research and development gear division film laminator has great significance.Current Domestic gear division film laminator develops slowly,
The degree of automation and production precision be not high.External gear division film laminator the degree of automation is more slightly higher than domestic, but is still difficult to full
Foot conveniently requires.And the gear division film laminator of overseas enterprise's production can only use the diaphragm of the enterprise oneself, to third
Square diaphragm does not open.The development of gear division film laminator will be strided forward towards automation direction, and the design of film laminator will be more humanized, more
Add safe, preferably serves human lives.
Summary of the invention
It participates in the technical problem to be solved by the utility model is to provide a kind of reduction is artificial, high degree of automation and mentions
The multistation gear division film laminator of the high quality of production and efficiency.
The technical scheme adopted by the utility model is a kind of multistation gear division film laminator comprising support base, setting exist
Diaphragm on support base accommodates mechanism and is successively set on automatic feed mechanism, the film of diaphragm aid mechanism surrounding according to process
Piece heating mechanism, diaphragm pressing mechanism and diaphragm cutting agency.
Further, diaphragm aid mechanism includes aid disk for accommodating diaphragm and by linking arm and aid
The support frame that disk is connected, the aid disk is driven by motor to be rotated.
Further, the aid disk is funnel-shaped.
Further, the automatic feed mechanism includes that the rotating support being arranged on support base and setting are rotating
For the vacuum chuck to diaphragm aid mechanism feeding on support frame.
Further, the diaphragm heating mechanism includes the heating support frame being arranged on support base, setting in heating branch
The heater on support top.
Further, the temperature measurer for measuring diaphragm underlaying surface temperature is provided with below the heater.
Further, the diaphragm pressing mechanism include pressure support frame, by lifting device be arranged in pressure support frame
On pressure chamber and the tooth film placed cavity that is arranged in below pressure chamber.
Further, the diaphragm cutting agency includes the blanking support frame being arranged on support base and is arranged in blanking
Robot device on support frame.
It is provided with driving gear on the support base, the lower end of robot device is provided with transmission gear, the transmission
Gear is meshed with driving gear, is engaged by gear and realizes robot device rotation.
The robot device includes air-actuated jaw and the cylinder for driving air-actuated jaw to move up and down.
The good effect of the utility model are as follows: the utility model uses the production method of assembly line, each is specific
Production stage is reduced to a process in production, and progress is individually designed, is assembled into production line mode, effectively increases production
The quality and production efficiency of product realize automated production, reduce artificial investment.Meanwhile, it is capable to diaphragm heating temperature and
The pressure of diaphragm pressurization and time are controlled and are measured, and are improved the quality of product, are processed, mentioned using multistation mode
High working efficiency.The development for improving Current Domestic gear division film laminator improves production efficiency and product quality, by gear division
The design of film laminator will be more humanized, more safe, preferably serve human lives.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model；
Fig. 2 is that the utility model diaphragm accommodates mechanism structure schematic diagram；
The structural schematic diagram of Fig. 3 the utility model automatic feed mechanism；
The structural schematic diagram of Fig. 4 the utility model diaphragm heating mechanism；
The structural schematic diagram of Fig. 5 the utility model diaphragm pressing mechanism；
The structural schematic diagram of Fig. 6 the utility model diaphragm cutting agency.
In the accompanying drawings,
1- automatic feed mechanism, 101- rotating support, 102- vacuum chuck, 2- diaphragm heating mechanism, 201- heating branch
Support, 202- heater, 203- temperature measurer, 3- diaphragm pressing mechanism, 301- pressure support frame, 302- pressure chamber, 303- tooth film
Placed cavity, 304- ball screw arrangement, 4- diaphragm cutting agency, 401- blanking support frame, 402- drive gear, 403- driving cog
Wheel, 404- air-actuated jaw, 405- cylinder, 5- diaphragm aid mechanism, 501- accommodate disk, 502- linking arm, 503- support frame, 6- branch
Support seat
Specific embodiment
As shown in Fig. 1, the utility model mainly includes support base 6 and five operating mechanisms being mounted on support base 6,
Five operating mechanisms are respectively automatic feed mechanism 1, diaphragm heating mechanism 2, diaphragm pressing mechanism 3, diaphragm cutting agency 4 and film
Piece accommodates mechanism 5.Diaphragm aid mechanism 5 is centrally located, automatic feed mechanism 1, diaphragm heating mechanism 2, diaphragm pressuring machine
Structure 3 and diaphragm cutting agency 4 are successively arranged in clockwise or counterclockwise around diaphragm aid mechanism 5 according to manufacturing procedure.?
The bottom of support base 6 is equipped with universal wheel, position easy to remove.Diaphragm is placed by diaphragm by automatic feed mechanism 1 first
It accommodates in mechanism 5, diaphragm aid mechanism 5 is successively reached with dynamic diaphragm under diaphragm heating mechanism 2, diaphragm pressing mechanism 3 and diaphragm
Expect these processes of mechanism 4, complete press mold work, realize automatic assembly line production method, each specific production
Step, a work step being reduced in production, progress is individually designed, is assembled into production line mode, improves the matter of product
Amount and production efficiency, liberation are artificial.
As shown in Fig. 2, diaphragm aid mechanism 5 includes aid disk 501 for accommodating diaphragm and by linking arm 502
The support frame 503 being connected with aid disk 501, the effect of aid disk 501 are aid diaphragms, drive linking arm by rotating electric machine
502 rotate in the horizontal direction, so that aid disk 501 be made to rotate in the horizontal direction, diaphragm are transported to different station and is processed.
Have extensive application in machinery field in such a way that rotating electric machine drives and realizes horizontal rotation, those skilled in the art are come
It says that it belongs to common knowledge, is no longer repeated herein.
Diaphragm is placed on above aid disk 501, and diaphragm requires accurate positioning in rotary course, and diaphragm whereabouts cannot occur
The case where, especially in diaphragm heating process, the temperature of diaphragm is increased, and diaphragm belongs to plastic products, and it is heated to soften, it may
Because gravity factor is fallen.The aid disk 501 is set as funnel-form, this funnelform design, so that diaphragm is put into aid disk
In 501, it can be slipped to and try to get to the heart of a matter automatically, and be not in the phenomenon that being blocked during gliding.The tilt angle of Pan Bi is 120 °, is
Falling for film surface is prevented, is provided with annulus supporting plate in aid disk 501 base opening, so that diaphragm will not be because of falling after heating and softening
It falls.
As shown in Fig. 3, automatic feed mechanism 1 includes the rotating support 101 being arranged on support base 6 and setting
For the vacuum chuck 102 to diaphragm aid 5 feeding of mechanism on rotating support 101.Diaphragm to be processed is placed into specific bit
It sets, vacuum chuck 102 grabs diaphragm and diaphragm is put into aid disk 501, to carry out the processing of next station.The crawl of diaphragm
Diaphragm is adsorbed using vacuum chuck 102 in part, and diaphragm material is plastics, the appearance of diaphragm cannot be damaged during crawl, otherwise
Diaphragm can be caused to damage.102 suction nozzle of vacuum chuck is rubber product, it is ensured that feeding device will not when grabbing diaphragm
Membrane surface is scratched.The rotation mode of automatic feed mechanism is motor moving axis to realize.
As shown in Fig. 4, the diaphragm heating mechanism 2 includes the heating support frame 201 being arranged on support base 6, setting
Measuring diaphragm underlaying surface temperature is used in the heater 202 on heating 201 top of support frame and positioned at the lower section of heater 202
Temperature measurer 203.Heater 202 uses infrared heater, and temperature measurer 203 uses infrared temperature probe, carries out the process to diaphragm
When processing, diaphragm is between heater 202 and temperature measurer 203.The function that the mechanism realizes is heated to diaphragm, tradition pressure
For film machine when heating to diaphragm, there are the diaphragms that the face that the diaphragm of heating is contacted with tooth mould is not up to normal temperature and will heat
The problems such as carrying out 180 ° of overturnings, so that processing quality decline, the multistation gear division film laminator heating membrane upper surface, measurement and tooth
The underlaying surface temperature of mould contact avoids secondary pollution in heating process this ensure that machining accuracy and quality.
As shown in Fig. 5, the diaphragm pressing mechanism 3 is arranged including pressure support frame 301, by lifting device in pressure
Pressure chamber 302 on support frame 301 and the tooth film placed cavity 303 being arranged in below pressure chamber 302, lifting device use ball
Screw structure 304 drives the realization of pressure chamber 302 to pump.When work, diaphragm is located at pressure chamber 302 and tooth film is placed
Between chamber 303.Pressure chamber 302 is hollow cavity, and lower end is connected with atmosphere, applies positive pressure into cavity, to make its production
The pressure of raw compressing diaphragm.
The mechanism pressurizes to the diaphragm heated, and using positive pressure technology, tooth mould is all placed on tooth mould placed cavity
In 303, diaphragm is accommodating in disk 501 above tooth mould, and then pressure chamber 302 injects air by air pump, at this time pressure
Pressure in chamber 302 is greater than the pressure of external atmosphere pressure, and diaphragm can be uniformly fitted in the tooth where doing by the utilization of air pressure
On mould, it is homogeneous to do so available rectifier, and surface flatness is high, and while pressure chamber 302 pressurizes, diaphragm also can
Cooling, it is contemplated that the design of the utility model, pressure chamber 302 pressurize this work step at work, and diaphragm to pressure chamber 302 is transferred
Afterwards, pressure chamber 302 is moved downward by ball screw arrangement 304, contacts to form enclosure space with tooth mould placed cavity 303, when adding
After the completion of pressure, lead screw is being driven by motor, pressure chamber 302 is being risen.
As shown in Fig. 6, the diaphragm cutting agency 4 include the blanking support frame 401 that is arranged on support base 6 and
Robot device on blanking support frame 401 is set.Driving gear 402 is provided on the support base 401, in manipulator
The lower end of device is provided with transmission gear 403, and the transmission gear 403 is meshed with driving gear 402, is engaged by gear real
Existing robot device rotation.The robot device include air-actuated jaw 404 and for drive air-actuated jaw 404 move up and down
Cylinder 405.
When diaphragm passes through temperature-pressure after processing is completed, the diaphragm and Ya Mo processed can stop the station and carry out blankers
Make, what is pressed is parked on the corresponding position of diaphragm cutting agency 4 with chaffy tooth mould, is taken diaphragm by robot device
It walks.There are two types of movements for diaphragm cutting agency 4, are horizontal revolving motion and vertical up-or-down movement respectively, move up and down and rely on cylinder
405 drive air-actuated jaws 404 take hand to grab diaphragm up and down, then diaphragm is placed into designated position by rotary motion.
The utility model realizes the integrated production line production of press mold work, solves traditional gear division film laminator at this stage
The problems such as the degree of automation is low, and working efficiency is low, and work quality precision is low and high efficiency, the high-precision equipment developed.It is needing
Be all made of servo motor with motor-driven place, each station optimized, can to diaphragm heating temperature and
The pressure of diaphragm pressurization and time are controlled and are measured, and are improved the quality of product, are processed, mentioned using multistation mode
High working efficiency.The development for improving Current Domestic gear division film laminator improves production efficiency and product quality, by gear division
The design of film laminator will be more humanized, more safe, preferably serve human lives.
Claims (8)
1. a kind of multistation gear division film laminator, it is characterised in that it includes the diaphragm of support base (6), setting on support base (6)
It accommodates mechanism (5) and adds according to automatic feed mechanism (1), the diaphragm that process is successively set on diaphragm aid mechanism (5) surrounding
Heat engine structure (2), diaphragm pressing mechanism (3) and diaphragm cutting agency (4).
2. a kind of multistation gear division film laminator according to claim 1, it is characterised in that diaphragm aid mechanism (5) packet
The support frame for including the aid disk (501) for accommodating diaphragm and being connected by linking arm (502) with aid disk (501)
(503), the aid disk (501) is driven by motor and is rotated.
3. a kind of multistation gear division film laminator according to claim 2, it is characterised in that the aid disk (501) is in funnel
Shape.
4. a kind of multistation gear division film laminator according to claim 1, it is characterised in that automatic feed mechanism (1) packet
Setting is included in the rotating support (101) on support base (6) and is arranged on rotating support (101) for being accommodated to diaphragm
The vacuum chuck (102) of mechanism (5) feeding.
5. a kind of multistation gear division film laminator according to claim 1, it is characterised in that diaphragm heating mechanism (2) packet
The heating support frame (201) being arranged on support base (6), setting are included in the heater (202) for heating support frame (201) top.
6. a kind of multistation gear division film laminator according to claim 5, it is characterised in that under the heater (202)
Side is provided with the temperature measurer (203) for measuring diaphragm underlaying surface temperature.
7. a kind of multistation gear division film laminator according to claim 1, it is characterised in that diaphragm pressing mechanism (3) packet
Pressure support frame (301), the pressure chamber (302) being arranged on pressure support frame (301) by lifting device and setting is included to exist
Tooth film placed cavity (303) below pressure chamber (302).
8. a kind of multistation gear division film laminator according to claim 1, it is characterised in that diaphragm cutting agency (4) packet
Setting is included in the blanking support frame (401) on support base (6) and the robot device being arranged on blanking support frame (401).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822033333.0U CN209208055U (en) | 2018-12-05 | 2018-12-05 | A kind of multistation gear division film laminator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822033333.0U CN209208055U (en) | 2018-12-05 | 2018-12-05 | A kind of multistation gear division film laminator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209208055U true CN209208055U (en) | 2019-08-06 |
Family
ID=67463093
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822033333.0U Active CN209208055U (en) | 2018-12-05 | 2018-12-05 | A kind of multistation gear division film laminator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209208055U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366947A (en) * | 2018-12-05 | 2019-02-22 | 河北科技大学 | A kind of multistation gear division film laminator |
| CN114043708A (en) * | 2021-12-02 | 2022-02-15 | 四川犇腾科技有限公司 | Positive pressure forming equipment for dental diaphragm |
-
2018
- 2018-12-05 CN CN201822033333.0U patent/CN209208055U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366947A (en) * | 2018-12-05 | 2019-02-22 | 河北科技大学 | A kind of multistation gear division film laminator |
| CN109366947B (en) * | 2018-12-05 | 2024-08-06 | 河北科技大学 | Multistation dentistry film pressing machine |
| CN114043708A (en) * | 2021-12-02 | 2022-02-15 | 四川犇腾科技有限公司 | Positive pressure forming equipment for dental diaphragm |
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