CN209170691U - A kind of far infrared heater for rolling tube type tea water removing machine - Google Patents
A kind of far infrared heater for rolling tube type tea water removing machine Download PDFInfo
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- CN209170691U CN209170691U CN201821373689.2U CN201821373689U CN209170691U CN 209170691 U CN209170691 U CN 209170691U CN 201821373689 U CN201821373689 U CN 201821373689U CN 209170691 U CN209170691 U CN 209170691U
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Abstract
A kind of far infrared heater for rolling tube type tea water removing machine, including heating part and slave part, heating part includes support tube, support base, locking nut, rubber ring, ceramic insulation terminal, infrared radiation heating pipe and reflective insulation board, slave part includes temperature sensor, infrared temperature probe, humidity sensor, conducting wire, flange, installation axle, fan, bearing, motor, belt, infrared radiation heating pipe one end is rigidly fixed by locking nut, the other end then passes through rubber ring flexible fastening, heating part is fixedly connected with slave part by flange, the beneficial effect is that: use carbon fiber far infrared radiation heating tube, has many advantages, such as energy conservation and environmental protection；Infrared radiant tube is placed in centre of the drum, heat utilization rate is high；Fan, it can be achieved that blow the double effects of leaf and hydrofuge, reduces steam to the adverse effect of heating using the positive and negative rotation of motor；Apparatus structure is simple simultaneously, and maintenance, replacement are very convenient, and applicability is good.
Description
Technical field
The utility model belongs to tea-processing equipment technical field, in particular to a kind of for rolling tube type tea water removing machine
Far infrared heater.
Background technique
Currently, tea drum fixation machine is substantially set using the heating cooking stove of orientation placement location under the rollers and in cylinder periphery
Count electric calorifie installation, the de-enzyming process of Lai Shixian fresh tea passes.These heating methods will first heat metal roller body, the metal being heated
Barrel is heated the fresh tea passes in roller by heat transfer, and temperature is difficult to control in roller, easily makes fresh tea passes uneven heating even,
Cause fresh leaves de-enzyming irregular, generates high temperature burst point and focus side or even fresh leaf is sticked to phenomena such as inner wall of rotary drum is scorched.In addition,
Heating cooking stove need to have special combustion apparatus, and structure is complicated, and energy utilization rate is low, and heating temperature is difficult to control, or even pollution ring
Border.Electrically heated thermal inertia is small, and local pyrexia temperature is very high, and power consumption is big, at high cost.Such as Chinese patent
Roller fixation machine described in CN00260899.5 is then that side under the rollers directly is arranged in combustion furnace, directly heats roller with flame,
This roller fixation machine heated by fuel combustion, not only structure is relative complex, is not suitable for miniature movable type water-removing, and this
Kind fixing method is difficult to control the temperature in roller, easily makes fresh tea passes uneven heating even, causes fresh leaves de-enzyming irregular, may produce
Raw high temperature burst point and focus side, cause fresh leaf to be sticked to phenomena such as inner wall of rotary drum is scorched.In addition, heating cooking stove need to have special burning
Equipment, structure is complicated, and energy utilization rate is low, and heating temperature is difficult to control, or even pollution environment.Electrically heated thermal inertia is small,
Local pyrexia temperature is very high, and power consumption is big, at high cost.
The method that Chinese patent CN201320234420.7 uses infrared tube radiant heating carries out tea green-keeping, this method
Though solving the problems, such as environmental pollution, but still there are certain deficiencies, and glass tube is such as installed in roller, infrared ray heating tube is put
It sets in glass tube, but during practical water-removing, may be excessively high due to fixing temperature, or cause glass tube broken because of human error
It splits, can not only pollute tealeaves, and there is also great hidden danger to the safety of water-removing machine operator.Finish process simultaneously
Humidity can steeply rise in middle roller, and excessive vapor can have an adverse effect to heating effect, while also will affect tealeaves
Finish quality.
Utility model content
The purpose of the utility model is to overcome above-mentioned the deficiencies in the prior art, provide a kind of efficient, environmental protection, structure letter
Single and safe and reliable far infrared heater for rolling tube type tea water removing machine.
The used technical solution of the technical issues of the utility model patent solves is: one kind finishes for drum-type tea
The far infrared heater of machine, including heating part and slave part, the heating part include support tube, support base, locking
Nut, rubber ring, ceramic insulation terminal, infrared radiation heating pipe and reflective insulation board, the slave part include that temperature passes
Sensor, infrared temperature probe, humidity sensor, conducting wire, flange, installation axle, fan, bearing, motor, belt, the support
Pipe be strip tubular structure, side have aperture, while both ends on the outside of be socketed with two groups described in support base, support base is by annulus
Casing and perpendicular to annulus oval plate face form, the annulus casing is fixed on support tube by fastening screw, described
Through-hole is provided in the oval plate face of support base, the axis of the through-hole on two groups of support bases corresponds；The infrared radiation heating
Pipe is installed among two groups of support bases, the through-hole through both ends, is located on the downside of support tube and is arranged in parallel with support tube, infrared spoke
Heating tube one end is penetrated to rigidly fix by locking nut, the other end then passes through rubber ring flexible fastening, the locking nut with
The ceramic insulation terminal, the through-hole are provided between infrared radiation heating pipe and rubber ring and infrared radiation heating pipe
Diameter be greater than infrared radiation heating pipe；The reflective insulation board is semi-circular arc panel, is connect by bolt with support base, position
It is arranged in parallel on the upside of support tube and with support tube, smooth outer surface, inner surface has gold-plated film layer；
The temperature sensor, infrared temperature probe and humidity sensor are connected by conducting wire and hang on support
On the downside of pipe, the aperture that the conducting wire passes through on the support tube enters in support tube, and surface is cased with fiberglass tubes resistant to high temperature；Institute
It states installation axle and is fixedly connected by the flange with support tube, the bearing is fixed on the mounting shaft by hot jacket, the fan
It is fixed on bearing, the fan is connect by belt with motor drive, and the motor is low-voltage three phase asynchronous motor.
The infrared radiation heating pipe uses carbon fiber electric heating tube.
The installation axle is middle hollow structure, and internal to be connected with the support tube, the conducting wire can be from installation axle
It draws end face.Installation axle is mountable in the rack of green-keeping machine, and infrared heating device is made to hang on water-removing centre of the drum.
The utility model after adopting the above technical scheme, the beneficial effect is that:
1, heating part uses carbon fiber far infrared radiation heating tube, and energy can be radiated tealeaves table from infrared tube by it
Face, the air of surrounding due to absorptivity much smaller than tealeaves and temperature increases very low, compare convection current and conduction pattern, infrared spoke
Penetrate that lower heat exchange occurs between two objects being separated and than two objects of temperature of intermediate medium (air) are low
More, the waste of the energy of reduction is excellent with energy-saving and environmental protection relative to traditional roller fixation machine using coal, firewood as heat source
Point；Infrared radiation heating pipe one end rigidly fixes, one end flexible fastening, while there are gap in through-hole, guaranteeing that its is firm
There are expansion spaces simultaneously, avoid heating tube because thermal expansion causes to rupture；Reflective insulation board inner surface has reflectance coating, can
Increase the thermal efficiency, while smooth outer surface is handled, and cooperates the effect of fan, tealeaves can be effectively prevent to drop in heating tube or stop
Cause to burn phenomenon on reflective insulation board.
2, slave part installs temperature, humidity and infrared temperature probe in drums inside, roller can be monitored in real time
Interior water-removing situation is conducive to produce control；Fan is using the positive and negative rotation of motor, it can be achieved that blowing the dual effect of leaf and hydrofuge
Fruit reduces steam to the adverse effect of heating.
3, apparatus structure is simple, and heating tube maintenance, replacement are very convenient, and applicability is good.
4, the infrared radiant tube of the mechanical infrared heating system of this water-removing is fixed on support tube by two double of oval-shaped support seats
On, so that infrared radiant tube is placed in roller middle and lower part, heat source is directly heated into cylinder bottom tealeaves, improves heat source utilization rate；It is red
Ceramic insulation terminal is housed, to prevent conduction between external radiation pipe and support base；Multiple through-holes are provided on ellipse, it can be according to not
Generic, Various Seasonal tea green-keeping demand and adjust infrared tube number；The infrared metal of semicircular arc is also equipped on support tube
Cover falls on infrared radiant tube when preventing tealeaves from rotating rising with roller, causes to burn.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the far infrared heater for rolling tube type tea water removing machine of the utility model；
Wherein, support tube 1, support base 2, locking nut 3, rubber ring 4, ceramic insulation terminal 5, infrared radiation heating pipe 6,
Reflective insulation board 7, temperature sensor 81, infrared temperature probe 82, humidity sensor 83, conducting wire 9, flange 10, installation axle 11,
Fan 12, bearing 13, motor 14, belt 15.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description, but the utility model is simultaneously
It is not limited solely to following embodiments.
A kind of far infrared heater for rolling tube type tea water removing machine, including heating part and slave part, fever
Part include support tube 1, support base 2, locking nut 3, rubber ring 4, ceramic insulation terminal 5, infrared radiation heating pipe 6 and every
Heat reflection plate 7, slave part include temperature sensor 81, infrared temperature probe 82, humidity sensor 83, conducting wire 9, flange
10, installation axle 11, fan 12, bearing 13, motor 14, belt 15, support tube 1 are strip tubular structure, and side has aperture,
Two groups of support bases 2 are socketed on the outside of both ends simultaneously, support base 2 is formed by annulus casing and perpendicular to the oval plate face of annulus,
Annulus casing is fixed on support tube 1 by fastening screw, is provided with through-hole in the oval plate face of support base 2, on two groups of support bases 2
Through-hole axis correspond；Infrared radiation heating pipe 6 uses carbon fiber electric heating tube, is installed among two groups of support bases 2, passes through
The through-hole at both ends is worn, 1 downside of support tube is located at and is arranged in parallel with support tube 1,6 one end of infrared radiation heating pipe passes through locking screw
Mother 3 rigidly fixes, and the other end then passes through 4 flexible fastening of rubber ring, in locking nut 3 and infrared radiation heating pipe 6 and rubber
Ceramic insulation terminal 5 is provided between circle 4 and infrared radiation heating pipe 6, the diameter of through-hole is outer than infrared radiation heating pipe 6
The big 2mm of diameter makes infrared radiation heating pipe 6 have certain expansion room；Reflective insulation board 7 is semi-circular arc panel, is passed through
Bolt is connect with support base 2, is located at 1 upside of support tube and is arranged in parallel with support tube 1, smooth outer surface prevents tealeaves from falling
It falls and stops, inner surface has gold-plated film layer, can increase the effect of radiation；
Temperature sensor 81, infrared temperature probe 82 and humidity sensor 83 are connected and are hung on by conducting wire 9
The downside of support tube 1, conducting wire 9 pass through aperture and enter in support tube 1, and surface is cased with fiberglass tubes resistant to high temperature, protect conducting wire 9 not by
High temperature fusing；Installation axle 11 is fixedly connected by flange 10 with support tube 1, and bearing 13 is fixed in installation axle 11 by hot jacket,
Fan 12 is fixed on bearing 13, and fan 12 is sequentially connected by belt 15 and motor 14, and motor 14 uses variable-frequency motor, can be real
Existing fan positive and negative rotation and the speed regulation of fan effect.
Installation axle 11 is middle hollow structure, and internal to be connected with support tube 1, conducting wire 9 can draw from the end face of installation axle 11
Out, such cabling can make device safer reliable, while more succinct.Installation axle 11 is mountable in the rack of green-keeping machine, is made
Infrared heating device hangs on water-removing centre of the drum, improves heat utilization rate.
The working principle of the utility model is:
Firstly, the present apparatus can be fixed in the rack of roller fixation machine by installation axle 11, so as to hang in roller
The heart finishes to fresh tea passes.Mounting distance is adjusted, is fully inserted into heating part in roller, and the fan 12 of slave part
Outside roller and slidable is open；After energization, start infrared radiation heating pipe 6, temperature rises rapidly, and passes through temperature sensing
Device 81 and infrared temperature probe 82 carry out temperature monitoring to tealeaves and infrared radiation heating pipe 6 respectively；Tealeaves is turned over roller
During turning, if there is tealeaves falls to 7 upper surface of reflective insulation board and stops, motor 14 can be started, pass through 15 band of belt
Dynamic fan 12 rotates, and tealeaves is blown off；After water-removing carries out a period of time, humidity sensor 83 monitors humidity mistake in roller
Height, motor 14 inverts at this time, and fan 12, which also inverts, extracts moisture out, provides good condition for heating；When device break down,
Such as when needing replacing infrared radiation heating pipe 6, flange 10 need to be only unclamped, takes out heating part, unclamps locking nut 3
It removes infrared radiation heating pipe 6 and replaces, it is convenient for disassembly and assembly, it is economic and practical.
Above-mentioned technical proposal only embodies the optimal technical scheme of technical solutions of the utility model, the technology of the art
Personnel embody the principles of the present invention to some variations that some of them part may be made, and belong to the utility model
Protection scope within.
Claims (3)
1. a kind of far infrared heater for rolling tube type tea water removing machine, including heating part and slave part, the hair
Hot part includes support tube (1), support base (2), locking nut (3), rubber ring (4), ceramic insulation terminal (5), infra-red radiation
Heating tube (6) and reflective insulation board (7), the slave part include temperature sensor (81), infrared temperature probe (82),
Humidity sensor (83), conducting wire (9), flange (10), installation axle (11), fan (12), bearing (13), motor (14), belt
(15), it is characterised in that: the support tube (1) is strip tubular structure, and side has aperture, while being socketed on the outside of both ends
Support base described in two groups (2), support base (2) are formed by annulus casing and perpendicular to the oval plate face of annulus, the annulus set
Pipe is fixed on support tube (1) by fastening screw, and through-hole, two groups of support bases are provided in the oval plate face of the support base (2)
(2) axis of the through-hole on corresponds；The infrared radiation heating pipe (6) is installed among two groups of support bases (2), runs through two
The through-hole at end is located on the downside of support tube (1) and is arranged in parallel with support tube (1), and infrared radiation heating pipe (6) one end passes through locking
Nut (3) rigidly fixes, and the other end then passes through rubber ring (4) flexible fastening, in the locking nut (3) and infrared radiation heating
The ceramic insulation terminal (5), the through-hole are provided between pipe (6) and rubber ring (4) and infrared radiation heating pipe (6)
Diameter be greater than infrared radiation heating pipe (6)；The reflective insulation board (7) is semi-circular arc panel, passes through bolt and support base
(2) it connects, be located on the upside of support tube (1) and be arranged in parallel with support tube (1), smooth outer surface, inner surface has gold-plated film
Layer；
The temperature sensor (81), infrared temperature probe (82) and humidity sensor (83) are connected by conducting wire (9)
And hang on the downside of support tube (1), the aperture that the conducting wire (9) passes through on the support tube (1) enters in support tube (1),
Surface is cased with fiberglass tubes resistant to high temperature；The installation axle (11) is fixedly connected by the flange (10) with support tube (1), described
Bearing (13) is fixed on installation axle (11) by hot jacket, and the fan (12) is fixed on bearing (13), the fan (12)
It is sequentially connected by belt (15) and motor (14), the motor (14) is adjustable frequency motor.
2. a kind of far infrared heater for rolling tube type tea water removing machine according to claim 1, it is characterised in that: institute
Infrared radiation heating pipe (6) are stated using carbon fiber electric heating tube.
3. a kind of far infrared heater for rolling tube type tea water removing machine according to claim 1, it is characterised in that: institute
Stating installation axle (11) is middle hollow structure, and internal to be connected with the support tube (1), the conducting wire (9) can be from installation axle
(11) it draws end face.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821373689.2U CN209170691U (en) | 2018-08-24 | 2018-08-24 | A kind of far infrared heater for rolling tube type tea water removing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821373689.2U CN209170691U (en) | 2018-08-24 | 2018-08-24 | A kind of far infrared heater for rolling tube type tea water removing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209170691U true CN209170691U (en) | 2019-07-26 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821373689.2U Expired - Fee Related CN209170691U (en) | 2018-08-24 | 2018-08-24 | A kind of far infrared heater for rolling tube type tea water removing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209170691U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116021775A (en) * | 2023-03-29 | 2023-04-28 | 新创碳谷集团有限公司 | Modularized blade bonding heating device and use method thereof |
-
2018
- 2018-08-24 CN CN201821373689.2U patent/CN209170691U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116021775A (en) * | 2023-03-29 | 2023-04-28 | 新创碳谷集团有限公司 | Modularized blade bonding heating device and use method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190726 Termination date: 20200824 |