CN201550554U - Heating device of tea roller fixation machine - Google Patents
Heating device of tea roller fixation machine Download PDFInfo
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- CN201550554U CN201550554U CN2009203173187U CN200920317318U CN201550554U CN 201550554 U CN201550554 U CN 201550554U CN 2009203173187 U CN2009203173187 U CN 2009203173187U CN 200920317318 U CN200920317318 U CN 200920317318U CN 201550554 U CN201550554 U CN 201550554U
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Abstract
The utility model provides a heating device of a tea roller fixation machine, comprising a roller, a belt pulley, a wheel hub, a spindle, a junction plate and heating components, wherein the spindle is a hollow shaft or a solid shaft provided with a groove; the heating components are fixedly installed on the spindle inside the roller; wires communicated the heating components are arranged in the hollow shaft or in the groove of the solid shaft; the wheel hub is installed on the spindle through a bearing and connected with the roller through the junction plate; the belt pulley is installed on the wheel hub; the spindle is installed with 1-6 groups of heating components; each group of heating components are composed of a supporting plate, 2-60 heating tubes and a shroud ring; the supporting plate is fixed on the shroud ring; and the heating tubes are installed on the supporting plate and are far-infrared quartz heating tubes, ceramic heating tubes or electrical heated tubes. The heating device installs the heating components in the roller, and has the advantages of fast preheating, small thermal losses, high heat utilization efficiency and the like, and the tea fixed by the fixation machine adopting the heating device has good quality and low production cost.
Description
[technical field]
The utility model relates to a kind of tealeaves roller fixation machine, particularly a kind of tealeaves roller fixation machine heater.
[background technology]
The green-keeping machine heater that present most of tealeaves factory uses has modes such as the firewood of employing, coal, liquefied gas, resistance wire to heat, and these several mode of heatings all are at cylinder outer setting thermal source, and thermal loss is big, and the efficiency of heating surface is low; Firewood and coal mode of heating are lighted a fire with flame-out cumbersome in addition, and sanitary condition is very poor, operation is also inconvenient, easily smolders, tie charcoal, uses dangerously, and heating-up temperature is difficult to control simultaneously, tealeaves is easy to generate burnt limit, quick-fried point, causes tea quality poor, and uniformity is bad; Liquefied gas and resistance wire mode of heating effect are relatively good, but thermal losses is very big, and Tea Processing cost height has restricted and promoted the use of.
Patent No. CN200620033988.2 name is called the Chinese utility model patent of " far infrared tealeaves roller fixation machine ", employing be at the uniform far infrared quartz heating tube in the cylinder barrel outside.Because quartz heating-pipe is in the cylinder barrel outside, be not directly used in the heating of tealeaves, it is the infrared ray heating technique that belongs to indirect, cylinder is in heating process, and the air between cylinder and the quartz ampoule is heated too, and cylinder outer wall can't directly be installed heat-insulation layer, wasted heat, such mode of heating, infrared heat energy does not make full use of, and does not reach purpose of energy saving.And existing tealeaves industry competition is very fierce, and saving energy and reduce the cost has become the important means that enterprise reduced cost, increased benefit, improves enterprise competitiveness, has the meaning of particular importance.
[utility model content]
The technical problems to be solved in the utility model is: provide a kind of heating component to be installed in cylinder inside, preheating is rapid, thermal losses is little, the tealeaves roller fixation machine heater that efficiency of utilization is high, tea quality after adopting the green-keeping machine of this heater to complete is good, production cost is low, has solved that the thermal losses that exists in the above-mentioned prior art is big, the heat energy utilization rate is low and problem such as the back tea quality difference that completes.
The technical scheme that solves the problems of the technologies described above is: a kind of tealeaves roller fixation machine heater, comprise that its inwall is equipped with the cylinder of guide-leaf plate, this device also comprises belt pulley, wheel hub, axle, connecting plate and heating component, described axle or for hollow shaft or for having the solid shafting of groove on it, heating component is fixedly mounted on the axle of cylinder inside, be communicated with the electric wire of heating component or place hollow shaft inner or place in the groove of solid shafting, wheel hub is installed on the axle by bearing, wheel hub connects cylinder by connecting plate, and belt pulley is installed on the wheel hub.
Further technical scheme of the present utility model is: 1～6 group of heating component is installed on the described axle, and every group of heating component is made of gripper shoe, 2～60 heat-generating pipes and shroud ring, and gripper shoe is fixed on the shroud ring, and heat-generating pipe is installed on the gripper shoe.
The utility model further technical scheme is: described heat-generating pipe is far infrared quartz heating tube, ceramic heating pipe or electrothermal tube, 2～60 heat-generating pipes or be arranged in the plane or be arranged in the corresponding arc surface of cylinder and be installed on the gripper shoe.
Because adopt said structure, a kind of tealeaves roller fixation machine heater of the utility model has following beneficial effect:
1, preheating is rapid, thermal losses is little, the efficiency of utilization height: heating component of the present utility model is installed in the inside of cylinder, and heat-generating pipe is interior tealeaves and the cylinder of heated roller directly, and preheating is rapid, cylinder outer wall can directly be provided with heat-insulation layer, reduce thermal loss, tealeaves is when constantly upset is moved forward, and the direct heating that not only can obtain heat-generating pipe can also obtain the heat of cylinder, the efficiency of utilization height, thermal losses is little.
2, the circuit connection and reasonable arrangement that is communicated with heating component: the solid shafting that the utility model adopts hollow shaft or has groove on it is as axle, to be communicated with the electric wire of heating component or place hollow shaft inner or place in the groove of solid shafting, in the course of the work, no matter how cylinder rotates the circuit that also can not have influence on heating component, the problem that electric wire and parts twine mutually can not appear, effectively solved the cylinder inside that heating component is installed in continuous rotation, the electric wire that is communicated with heating tube is difficult to the problem of layout.
3, the temperature of diverse location in the cylinder can be set as required: the utility model can be installed 1～6 group of heating component on the axle of cylinder inside, the heating-up temperature of each heating component can be regulated as required, the temperature control of tealeaves in the process of completing of being more convenient for.
4, the tea quality after completing is good, production cost is low: because it is rapid to the utlity model has preheating, thermal losses is little, the advantage that efficiency of utilization is high, the green-keeping machine that then adopts the utility model to constitute, few, the not burnt limit of fresh tea leaf moisture after completing, not quick-fried point, production cost is low, made tealeaves class height, quality better.
5, the utility model can be selected the heat-generating pipe of carbon fiber infrared ray quartz electrothermal tube conduct for use, reach the purpose of further energy-conserving and environment-protective, raising tea quality: carbon fiber infrared ray quartz electrothermal tube does not need ballast, no pulse rush of current during starting, the power supply of lighting a lamp, holding circuit are oversimplified, and power supply and relevant electrical equipment prolong service life; No light pollution does not stimulate eyes and skin ambustion; No ultraviolet radiation and pernicious gas and high frequency radiation; Replace original resistance heater with carbon fiber infrared ray quartz electrothermal tube, have a series of remarkable advantages such as power savings is obvious, programming rate is fast, thermal conversion efficiency is high, reduce the equipment environment temperature, improve shopwork environment, working stability, maintenance cost is low, investment repayment is fast, belong to the novel energy-saving environment-friendly product; In addition, with the far infrared that carbon fiber infrared ray quartz electrothermal tube sends, thermal loss is little in heat transfer process, stronger to carbohydrate absorption, good carbon atom resonance effect is arranged, and product usefulness improves greatly, the irradiation processed food, because of the infra-red radiation permeability strong, conditioning time is short, and it is genuine that the food sense of food can keep, and is used for completing and drying of tealeaves, can preserve the delicate fragrance of tea natural, help improving the quality of Tea Production.
Below, the technical characterictic to a kind of tealeaves roller fixation machine heater of the utility model is further described in conjunction with the accompanying drawings and embodiments.
[description of drawings]
A kind of tealeaves roller fixation machine heater structural representation of Fig. 1～Fig. 4: the utility model embodiment one:
Fig. 1: front view (office is cutd open), the A-A cutaway view of Fig. 2: Fig. 1,
Fig. 3: heating component front view; Fig. 4: heating component left view;
Fig. 5～Fig. 7: heat-generating pipe is arranged in the structural representation with the heating component of the corresponding arc surface of cylinder:
Fig. 5: front view, Fig. 6: left view, Fig. 7: stereogram.
Among the figure: 1-belt pulley, 2-wheel hub, 3-cylinder, 4-heat-insulation layer, 5-heating component, 51-gripper shoe, 52-heat-generating pipe, 53-shroud ring, 6-axle, 7-connecting plate, 8-protection network, 9-guide-leaf plate.
[specific embodiment]
Embodiment one:
A kind of tealeaves roller fixation machine heater is (referring to Fig. 1～Fig. 4), comprise that its inwall is equipped with the cylinder 3 of guide-leaf plate 9, belt pulley 1, wheel hub 2, axle 6, connecting plate 7 and heating component 5, described axle 6 is a hollow shaft, 1 group of heating component 5 is fixedly mounted on the axle 6 of cylinder 3 inside, the electric wire that is communicated with heating component 5 places axle inside, described heating component 5 is by gripper shoe 51, article 12, infrared ray quartz heating tube 52 and shroud ring 53 constitute, gripper shoe 51 is fixed on the shroud ring 53, infrared ray quartz heating tube 52 is arranged in Plane Installation on gripper shoe 51, heating component 5 outsides are equipped with protection network 8, heating component 5 is fixedly mounted on the axle 6 of cylinder 3 inside, wheel hub 2 is installed on the axle 6 by bearing, wheel hub connects cylinder 3 by connecting plate 7, the outer wall of cylinder is provided with heat-insulation layer 4 and is incubated, and belt pulley 1 is installed on the wheel hub 2.
As a kind of conversion of the present utility model, described heat-generating pipe 52 can also adopt ceramic heating pipe, electrothermal tube or other electro-heat equipment, it can also be arranged in the corresponding arc surface of cylinder and be installed on the gripper shoe 51 (referring to Fig. 5～Fig. 7) or other arrangement mode, as long as can be to evenly heating of cylinder; The bar number of described heat-generating pipe can increase or reduce according to needs of production, is generally 2～60.
As a kind of conversion of the present utility model, according to needs of production, the described number that is installed in the heating component on the axle can also increase, and is convenient to the temperature of diverse location in the index drum, is generally 2～6 groups.
As a kind of conversion of the present utility model, described axle also can adopt the solid shafting that has groove on it, and the electric wire that is communicated with heating component places in the groove of solid shafting.
As another kind of conversion of the present utility model, also heat-insulation layer can be set on the described cylinder outer wall, but can cause the loss of certain heat.
As another conversion of the present utility model, the outside of described heating component 5 also can not be provided with protection network, does not influence use of the present utility model, and just result of use is not best.
The course of work:
During work, the heat-generating pipe evolution of heat, tealeaves in cylinder and the cylinder is heated, motor-driven belt pulley 1 drives wheel hub 2 and rotates, also rotate with wheel hub 2 fixedly connected cylinders 3, cylinder 3 has obtained heating equably, in addition under the drive of the spiral guide-leaf plate in cylinder, installed of the tealeaves in the cylinder 9 rotations constantly upset move forward, tealeaves also obtains from the cylinder heat when obtaining the heat-generating pipe heating, because heat-generating pipe is installed in the cylinder 3, it is heat insulation that cylinder 3 outer walls have heat-insulation layer 4 to carry out again, efficiency of heating surface height, and power savings is obvious.
Claims (6)
1. tealeaves roller fixation machine heater, comprise that its inwall is equipped with the cylinder of guide-leaf plate (9) (3), it is characterized in that: this device also comprises belt pulley (1), wheel hub (2), axle (6), connecting plate (7) and heating component (5), described axle (6) or for hollow shaft or for having the solid shafting of groove on it, heating component (5) is fixedly mounted on the inner axle (6) of cylinder (3), be communicated with the electric wire of heating component (5) or place hollow shaft inner or place in the groove of solid shafting, wheel hub (2) is installed on the axle (6) by bearing, wheel hub connects cylinder (3) by connecting plate (7), and belt pulley (1) is installed on the wheel hub (2).
2. tealeaves roller fixation machine heater according to claim 1, it is characterized in that: 1～6 group of heating component (5) is installed on the described axle, every group of heating component (5) is made of gripper shoe (51), 2～60 heat-generating pipes (52) and shroud ring (53), gripper shoe (51) is fixed on the shroud ring (53), and heat-generating pipe (52) is installed on the gripper shoe (51).
3. tealeaves roller fixation machine heater according to claim 2, it is characterized in that: described heat-generating pipe (52) is far infrared quartz heating tube, ceramic heating pipe or electrothermal tube, 2～60 heat-generating pipes or be arranged in the plane or be arranged in the corresponding arc surface of cylinder and be installed on the gripper shoe (51).
4. according to claim 1,2 or 3 described tealeaves roller fixation machine heaters, it is characterized in that: described cylinder (3) outer wall is provided with heat-insulation layer (4).
5. according to claim 1,2 or 3 described tealeaves roller fixation machine heaters, it is characterized in that: described heating component (5) outside is equipped with catch net (8).
6. tealeaves roller fixation machine heater according to claim 4 is characterized in that: described heating component (5) outside is equipped with catch net (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203173187U CN201550554U (en) | 2009-12-14 | 2009-12-14 | Heating device of tea roller fixation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203173187U CN201550554U (en) | 2009-12-14 | 2009-12-14 | Heating device of tea roller fixation machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201550554U true CN201550554U (en) | 2010-08-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009203173187U Expired - Fee Related CN201550554U (en) | 2009-12-14 | 2009-12-14 | Heating device of tea roller fixation machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201550554U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102258091A (en) * | 2011-07-29 | 2011-11-30 | 张怀冰 | Green removing machine specially for Pu'er tea |
| CN102726552A (en) * | 2011-12-15 | 2012-10-17 | 福建省农业科学院茶叶研究所 | Method for automatically controlling temperature and humidity in withering room |
| CN103416505A (en) * | 2013-08-09 | 2013-12-04 | 苏州市西山宏运材料用品厂 | Electric heating type tea frying machine |
| CN104920661A (en) * | 2015-06-11 | 2015-09-23 | 柳州市侗天湖农业生态旅游投资有限责任公司 | Roller type tea leaf water-removing machine |
| CN108029791A (en) * | 2017-12-15 | 2018-05-15 | 杭州千岛湖丰凯实业有限公司 | Hot air type tea drum fixation machine |
-
2009
- 2009-12-14 CN CN2009203173187U patent/CN201550554U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102258091A (en) * | 2011-07-29 | 2011-11-30 | 张怀冰 | Green removing machine specially for Pu'er tea |
| CN102258091B (en) * | 2011-07-29 | 2012-10-10 | 张怀冰 | Green removing machine specially for Pu'er tea |
| CN102726552A (en) * | 2011-12-15 | 2012-10-17 | 福建省农业科学院茶叶研究所 | Method for automatically controlling temperature and humidity in withering room |
| CN103416505A (en) * | 2013-08-09 | 2013-12-04 | 苏州市西山宏运材料用品厂 | Electric heating type tea frying machine |
| CN104920661A (en) * | 2015-06-11 | 2015-09-23 | 柳州市侗天湖农业生态旅游投资有限责任公司 | Roller type tea leaf water-removing machine |
| CN108029791A (en) * | 2017-12-15 | 2018-05-15 | 杭州千岛湖丰凯实业有限公司 | Hot air type tea drum fixation machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100818 Termination date: 20101214 |