CN209166556U - Flowmeter transition time measuring device based on micromechanics piezoelectric supersonic wave transducer - Google Patents

Flowmeter transition time measuring device based on micromechanics piezoelectric supersonic wave transducer Download PDF

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CN209166556U
CN209166556U CN201822187893.1U CN201822187893U CN209166556U CN 209166556 U CN209166556 U CN 209166556U CN 201822187893 U CN201822187893 U CN 201822187893U CN 209166556 U CN209166556 U CN 209166556U
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ultrasonic wave
transducer
ultrasonic
transition time
module
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谢金
杨磊
陈旭颖
杨邓飞
刘鑫鑫
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Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

The utility model discloses a kind of flowmeter transition time measuring devices based on micromechanics piezoelectric supersonic wave transducer.Mutually independent ultrasonic wave transmitting and receiving module are installed in the radial tiltedly opposite side of pipe under test, and two modules are separated by fluid to be measured;The ultrasonic wave transmitting module and ultrasonic wave receiving module is all made of micromechanics piezoelectric ultrasonic transducer array module;The micromechanics piezoelectric ultrasonic transducer array module bottom is basal layer, basal layer is equipped with transducer unit, transducer unit is successively formed by stacking by hearth electrode, piezoelectric layer and top electrode, and hearth electrode and top electrode pass through connecting line respectively and be connected from different terminals.By being arranged in, pipeline is radial tiltedly successively to be emitted mutually respectively along the downbeam of fluid and countercurrent direction to two pieces of independent micromechanics piezoelectric ultrasonic transducer arrays in direction and receives ultrasonic pulse the utility model, the transition time that ultrasonic wave concurrent-countercurrent is propagated is measured, for calculating fluid flow rate and flow.

Description

Flowmeter transition time measuring device based on micromechanics piezoelectric supersonic wave transducer
Technical field
The utility model relates to be it is a kind of based on micromechanics piezoelectric supersonic wave transducer the flowmeter transition time survey Measure device.
Background technique
Ultrasonic wave is a kind of mechanical wave of the vibration frequency higher than 20kHz.The course of work of ultrasonic transducer is exactly voltage Mutual conversion process between ultrasonic wave emits the probe of ultrasonic wave for voltage when ultrasonic transducer emits ultrasonic wave The ultrasonic wave of conversion is launched, and when ultrasonic transducer receives ultrasonic wave, receives the probe of ultrasonic wave for Ultrasonic transformation Voltage be transmitted back to microcontroller chip.Ultrasonic wave is high with vibration frequency, wavelength is short, diffraction phenomenon is small and good directionality etc. is excellent Point.Have using the advantages of ultrasonic measurement flow: may be implemented non-contact measurement, at the same range it is big, without crushing, without resistive portion Part, and can be with bidirectional measurement.Conventional ultrasonic wave energy converter is bulky, power consumption is high, is unfavorable for integrating, micromechanics piezoelectric ultrasonic Energy converter has then well solved these problems.The key component of flowmeter is transition time measuring device therein, passes through survey The fair current transition time and adverse current transition time of ultrasonic wave in a fluid are measured, fluid velocity can be measured by traditional time difference method And flow.Therefore, how by micromachined ultrasonic transducers be applied to flowmeter transition time measuring device in, be one urgently Technical problem to be solved.The transmitting of micromechanics piezoelectric ultrasonic transducer array is utilized in the utility model and receives ultrasonic wave Pulse, and fluid velocity is measured according to currently used time difference method.
Summary of the invention
Utility model aims to solve volumes existing for existing flowmeter greatly, is difficult to the problems such as integrated, and mentions For a kind of flowmeter transition time measuring device based on micromechanics piezoelectric supersonic wave transducer.
The technical scheme adopted by the utility model to solve the technical problem is as follows:
Flowmeter transition time measuring device based on micromechanics piezoelectric supersonic wave transducer, it includes being installed on to test tube Ultrasonic wave transmitting module and ultrasonic wave receiving module on road side wall, ultrasonic wave transmitting module and ultrasonic wave receiving module are mutually only It is vertical and radial tiltedly to installation along pipeline, it is separated between the two by fluid to be measured;The ultrasonic wave transmitting module and ultrasonic wave receive Module is all made of micromechanics piezoelectric ultrasonic transducer array module, and the ultrasound transducer array module bottom is substrate Layer, basal layer are equipped with transducer unit, transducer unit be successively superimposed by hearth electrode, piezoelectric layer and top electrode from top to bottom and At hearth electrode and top electrode pass through connecting line respectively and be connected from different terminals.
Preferably, in the ultrasound transducer array module, the transducer unit have it is multiple, and in basal layer Upper rectangular array arrangement, each transducer unit are connected on terminals in parallel.
Further, the rectangular array is 10 × 10 rectangular arrays.
Preferably, the material of top electrode and hearth electrode is molybdenum;The material of piezoelectric layer is aluminium nitride, zinc oxide or zirconium metatitanic acid Lead piezoelectric ceramics;The material of connecting line is aluminium;The material of basal layer is silicon.
Preferably, the ultrasonic wave transmitting module, which passes through terminals with ultrasonic wave receiving module, connect external signal Driving source and ultrasonic time of flight evaluation board.
Preferably, the ultrasonic wave transmitting module and ultrasonic wave receiving module size are smaller, size only 3.5 × 3.5mm2
The ultrasonic wave transmitting module Yu ultrasonic wave receiving module of flowmeter transition time measuring device, diameter in the utility model To tiltedly to pipe ends are mounted on, being separated by detected fluid, can successively distinguish along the downbeam of fluid and countercurrent direction The transition time that transmitting is propagated with reception ultrasonic pulse, measurement ultrasonic wave concurrent-countercurrent mutually, for calculating fluid flow rate and stream Amount.Ultrasonic wave transmitting module and ultrasonic wave receiving module small volume can emit in the pipeline of small diameter tube super with reception respectively Sound wave is realized in the complex environments such as small diameter tube or crooked pipeline and measures fluid flow rate.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings and examples
Fig. 1 is the flowmeter transition time measuring device schematic diagram based on micromechanics piezoelectric supersonic wave transducer;
Fig. 2 is 10 × 10 micromechanics piezoelectric ultrasonic transducer array schematic diagrames.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and examples.It is understood that herein Described specific example is used only for explaining the utility model, rather than the restriction to the utility model.It is related in the utility model And device commercially available existing product otherwise can be used unless specifically indicated.
As shown in Figure 1, the flowmeter transition time based on micromechanics piezoelectric supersonic wave transducer in the utility model surveys Device is measured, primary structure includes the ultrasonic wave transmitting module and ultrasonic wave receiving module being installed on pipe under test side wall, is surpassed Sound wave transmitting module and ultrasonic wave receiving module are spatially mutually indepedent.Two modules are radial tiltedly to installation along pipeline, wherein The heart is respectively positioned on a symmetrical vertical section of pipeline radial direction.Two modules are respectively connected to pipe under test, and between the two by be measured Fluid separates, and ultrasonic wave transmitting module T1 and ultrasonic wave receiving module T2 can emit and receive ultrasonic wave, a module hair Another module will be as receiving when penetrating, therefore its function and nisi.Wherein ultrasonic wave transmitting module T1 is suitable along fluid It flows direction and emits ultrasonic wave, while the ultrasonic wave that ultrasonic wave receiving module T2 emits along fluid countercurrent current direction can be received;It is super Acoustic receiver module T2 emits ultrasonic wave along fluid countercurrent current direction, while can receive ultrasonic wave transmitting module T1 along fluid The ultrasonic wave of downbeam transmitting.
Ultrasonic wave transmitting module is identical as the structure type of ultrasonic wave receiving module, is all made of micromechanics piezoelectric ultrasonic and changes It can device array module.As shown in Fig. 2, the ultrasound transducer array module bottom is basal layer 05, basal layer 05 is equipped with 100 A transducer unit, 100 transducer units are in the uniform rectangular array arrangement that upper surface of substrate is in 10 × 10.Each energy converter Unit is successively formed by stacking by hearth electrode 03, piezoelectric layer 02 and top electrode 01 from top to bottom, and hearth electrode 03 and top electrode 01 are distinguished It is connected by connecting line 04 from different terminals.In the present embodiment, each transducer unit is to be connected to connect in parallel On line end.In same module, the top electrode 01 of all units is all connected with a terminals, and the hearth electrode 03 of all units connects Connect another terminals.Since two modules are required to emit and receive ultrasonic wave, two modules are connected by terminals External signal excitation module and ultrasonic time of flight evaluation board are connect, the specific mode of connection can be carried out according to actual model Adjustment, without limitation.Ultrasonic wave transmitting module connects external signal excitation module by terminals, applies to each transducer unit Pumping signal provides ultrasonic pulse pumping signal to ultrasonic wave transmitting module by signal excitation module, is emitted by ultrasonic wave Module emits above-mentioned pumping signal.And ultrasonic wave receiving module exports the signal received by terminals outward, in ultrasonic wave This transition time is measured in transition time evaluation board.Ultrasonic time of flight evaluation board can be crossed using any can be realized The more equipment that measures of time, its model Texas Instrument Ti, TDC1000-TDC7200EVM in the present embodiment.The utility model
In addition, the material of top electrode 01 is molybdenum in the micromechanics piezoelectric ultrasonic transducer array module of the present embodiment, Diameter is 196 μm, with a thickness of 0.2 μm;The material of piezoelectric layer 02 is aluminium nitride, and diameter is 200 μm, with a thickness of 1 μm;Hearth electrode 03 Material be also molybdenum, diameter is 200 μm, with a thickness of 0.2 μm;The material of connecting line 04 is aluminium, with a thickness of 1 μm;The material of substrate 05 Material is silicon, with a thickness of 5 μm.The resonance frequency of the micromechanics piezoelectric ultrasonic transducer array module is 980kHz ,-three dB bandwidth > 20kHz, can be with ultrasonic wave of the tranmitting frequency in 980 ± 10kHz.The size of two array modules is smaller, only 3.5 × 3.5mm2
The range unit is formed in 10 × 10 matrix form of combination as ultrasonic signal when in use, by transducer unit Transmitting module and receiving module, rather than rely on an independent unit, transmitting signal can be improved in this way and receive the strong of signal Degree.10 × 10 units are connected by way of in parallel, to reduce the complexity of driving, detection circuit.In addition, energy converter list When member has multiple, calculate transmitting sound wave and receive sound wave get over difference before, first ultrasonic wave receiving module can be received Ultrasonic signal carries out charge amplification.
Utilize the flow measurement of the above-mentioned flowmeter transition time measuring device based on micromechanics piezoelectric supersonic wave transducer Steps are as follows:
Step 1: emitting ultrasonic pulse along fluid downbeam using the ultrasonic wave transmitting module T1, then utilize Ultrasonic wave receiving module T2 receives ultrasonic pulse, and records fair current transition time T at this time12
Step 2: emitting ultrasonic pulse along fluid countercurrent current direction using ultrasonic wave transmitting module T2, ultrasound is then utilized Wave receiving module T1 receives ultrasonic pulse, and records adverse current transition time T at this time21
Step 3: the fair current transition time T measured using step 1 and step 212With adverse current transition time T21Difference, base Fluid being measured flow velocity and flow are calculated in time difference method.
Fig. 1 is the measuring principle figure based on time difference method, and underdraw its measuring principle below.Ultrasonic direction of wave travel and stream When body flow direction is identical (fair current), spread speed can be accelerated, and the corresponding propagation time can shorten;And work as the propagation side of ultrasonic wave To it is opposite with fluid flow direction when (adverse current), spread speed can be slack-off, and the corresponding propagation time also can be elongated, passes through measurement Propagation transition time of the ultrasonic wave under fair current state and reverse flow state can calculate to obtain fluid flow rate.
The fair current transition time of ultrasonic wave in a fluid are as follows:
The adverse current transition time of ultrasonic wave in a fluid are as follows:
Wherein L is sound channel length, and c is the spread speed of ultrasonic wave, and θ is sound channel and pipeline axial angle, T12It is crossed for fair current More time, T21For the adverse current transition time, v is fluid flow rate.
Fair current and adverse current transit time difference are as follows:
Usually when carrying out gas flow measurement, there are c > > v, therefore fair current and adverse current transit time difference calculation formula can With simplification are as follows:
And fluid flow rate can be calculated by the following formula and obtain:
It can be seen that the above-mentioned flowmeter transition time measuring device based on micromechanics piezoelectric supersonic wave transducer is actually It is a flow sensor, it can be obtained in pipeline for calculating the critical data (fair current and adverse current transition time) of flow. When needing to calculate flow, can be realized according to these data combination time difference methods.This calculating can be artificial calculating, can also be with It is realized by the functional modules such as single-chip microcontroller, PLC, DCS.
Embodiment described above is a kind of preferable scheme of the utility model, and so it is not practical to limit It is novel.Those of ordinary skill in related technical field can be in the case where not departing from the spirit and scope of the utility model It makes a variety of changes and modification.Therefore all mode technical solutions obtained for taking equivalent substitution or equivalent transformation, all fall within In the protection scope of the utility model.

Claims (6)

1. a kind of flowmeter transition time measuring device based on micromechanics piezoelectric supersonic wave transducer, which is characterized in that including The ultrasonic wave transmitting module and ultrasonic wave receiving module being installed on pipe under test side wall, ultrasonic wave transmitting module connect with ultrasonic wave It is mutually indepedent to receive module, and radial tiltedly to installation along pipeline, is separated between the two by fluid to be measured;The ultrasonic wave transmitting module Micromechanics piezoelectric ultrasonic transducer array module, the ultrasound transducer array module are all made of with ultrasonic wave receiving module Bottom is basal layer (05), and basal layer (05) is equipped with transducer unit, and transducer unit is from top to bottom by hearth electrode (03), pressure Electric layer (02) and top electrode (01) are successively formed by stacking, hearth electrode (03) and top electrode (01) respectively by connecting line (04) with not Same terminals are connected.
2. as described in claim 1 based on the flowmeter transition time measuring device of micromechanics piezoelectric supersonic wave transducer, It is characterized in that, in the ultrasound transducer array module, the transducer unit has multiple, and is on basal layer (05) Rectangular array arrangement, each transducer unit are connected on terminals in parallel.
3. as claimed in claim 2 based on the flowmeter transition time measuring device of micromechanics piezoelectric supersonic wave transducer, It is characterized in that, the rectangular array is 10 × 10 rectangular arrays.
4. as described in claim 1 based on the flowmeter transition time measuring device of micromechanics piezoelectric supersonic wave transducer, It is characterized in that, the material of top electrode (01) and hearth electrode (03) is molybdenum;The material of piezoelectric layer (02) is aluminium nitride, zinc oxide or zirconium Lead titanate piezoelectric ceramics;The material of connecting line (04) is aluminium;The material of basal layer (05) is silicon.
5. as described in claim 1 based on the flowmeter transition time measuring device of micromechanics piezoelectric supersonic wave transducer, Be characterized in that, the ultrasonic wave transmitting module and ultrasonic wave receiving module pass through terminals connect external signal driving source with And ultrasonic time of flight evaluation board.
6. as described in claim 1 based on the flowmeter transition time measuring device of micromechanics piezoelectric supersonic wave transducer, It is characterized in that, the ultrasonic wave transmitting module and ultrasonic wave receiving module size are 3.5 × 3.5mm2
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109798944A (en) * 2018-12-25 2019-05-24 浙江大学 Flowmeter and transition time measuring device based on micromechanics piezoelectric supersonic wave transducer
CN112083188A (en) * 2020-07-24 2020-12-15 南京航空航天大学 Wind speed sensing actuator and working method thereof
CN112097843A (en) * 2020-09-17 2020-12-18 浙江大学 High-sensitivity ultrasonic flowmeter based on ultrasonic transducer and method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109798944A (en) * 2018-12-25 2019-05-24 浙江大学 Flowmeter and transition time measuring device based on micromechanics piezoelectric supersonic wave transducer
CN112083188A (en) * 2020-07-24 2020-12-15 南京航空航天大学 Wind speed sensing actuator and working method thereof
CN112083188B (en) * 2020-07-24 2021-06-22 南京航空航天大学 Wind speed sensing actuator and working method thereof
CN112097843A (en) * 2020-09-17 2020-12-18 浙江大学 High-sensitivity ultrasonic flowmeter based on ultrasonic transducer and method thereof
CN112097843B (en) * 2020-09-17 2021-11-30 浙江大学 High-sensitivity ultrasonic flowmeter based on ultrasonic transducer and method thereof

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