CN209157356U - Rush-harvesting and rush-planting automatic welding device - Google Patents
Rush-harvesting and rush-planting automatic welding device Download PDFInfo
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- CN209157356U CN209157356U CN201821929064.XU CN201821929064U CN209157356U CN 209157356 U CN209157356 U CN 209157356U CN 201821929064 U CN201821929064 U CN 201821929064U CN 209157356 U CN209157356 U CN 209157356U
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Abstract
The utility model discloses a kind of rush-harvesting and rush-planting automatic welding devices, including the first welding mechanism, the second welding mechanism, control system and at least one fixation rotating platform for being used to fix workpiece and can horizontally rotate；The fixed rotating platform is connected with the rotating drive mechanism for driving the fixed rotating platform to horizontally rotate, and each fixed rotating platform is corresponding at least one manipulator；First welding mechanism, the second welding mechanism, the manipulator and the rotating drive mechanism are all electrically connected with the control system respectively.The utility model passes through gas shield welding and argon arc welding respectively and welds to the lock screw notch of aluminium frame and the fitting surface of optical sheet, improves the welding stability and good appearance degree of product；At low cost in addition, the automatic welding device deft design, high-efficient, it is convenient to operate, and suitable ordinary person is on duty operation, and 1 people can operate multimachine, the efficiency that produces of lifting implementation product batch metaplasia and can reduce the cost of product batch metaplasia production.
Description
Technical field
The utility model belongs to technical field of welding equipment, is suitable for welding LED illumination lamp, liquid crystal more particularly to one kind
The Full-automatic welding equipment of the fixed frames such as television indicator, solar silicon wafers or door and window.
Background technique
External fixed frame used in the equipment such as LED illumination lamp, LCD tv display, solar silicon wafers or door and window is more at present
For aluminium frame, human weld is usually used in aluminium frame or the mode of automatic welding is process.
It usually requires operator when human weld's aluminium frame first to complete to splice by adjacent aluminum strip, then hand torch welds aluminum strip
Junction, careless slightly in operator's welding process to damage aluminum strip, therefore, the technical skills of human weld's frame are wanted
Ask higher, generally requiring the training that the master craftsman being skilled in technique carries out a period of time to incoming operator can just be on duty,
The very long training time is not able to satisfy the demand that enterprise is on duty immediately for job candidates；And it is easy to produce during human weld
Raw some noxious materials, such as: acetaldehyde, rosin acid, sulfide, isocyanates, nitrogen oxides, and fly upward in air, these
Noxious material is easy to invade in liver, lung, angiocarpy and the blood of people by respiratory tract, and α, β, γ tri- can be also generated in welding process
Kind ray, these radioactive substances can put aside internal, therefore, the noxious material generated during human weld and radiation on a small quantity
Property substance may endanger the health of operator, cause the generation of some occupational diseases of operator.Above situation is usual
Cause the operator in the enterprise post in short supply, the production capacity of enterprise is critical.At the same time, human weld is cumbersome, work effect
Rate is low, is unable to satisfy the batch development trend of enterprise's Related product；The error that human weld generates is also larger, will cause product matter
It measures unstable.
Therefore, inventor and other dealers have some automatic welding equipments of invention, generally by machinery
The welding of multiple points of aluminium frame is realized in the movement of hand or orbits controlling welding gun, and the mode of this switching solder joint not only makes machinery
Structure is complicated for hand or track, takes up space big, keeps the volume of equipment and cost high, and low efficiency；In addition, aluminium frame
Welding generally pass through gas shield welding and be welded and fixed, although gas shield welding welding is securely, used on optical sheet fitting surface
Gas shield welding welding can generate stain, and weld can generate the salient point higher than fitting surface, influence the good appearance degree of aluminium frame.
Utility model content
The utility model can pass through fixed rotation mainly solving the technical problems that provide a kind of rush-harvesting and rush-planting automatic welding device
Turn the rotation of platform to realize on workpiece the switching welding of different solder joints, compared with the prior art, have save space, reduce at
Originally, the advantages that solder joint switching efficient stable；And pass through gas shield welding and argon arc welding respectively to the lock screw notch and optics of aluminium frame
The fitting surface of sheet material is welded, and the welding stability and good appearance degree of product are improved；In addition, the automatic welding device designs
Exquisiteness, high-efficient, at low cost, it is convenient to operate, and suitable ordinary person is on duty operation, and 1 people can operate multimachine, can lifting implementation
The efficiency and reduce the cost that product batch metaplasia produces that product batch metaplasia produces.
In order to solve the above technical problems, the technical solution that the utility model uses is: a kind of rush-harvesting and rush-planting automatic welding is set
It is standby, including the first welding mechanism, the second welding mechanism, control system and at least one for fixing workpiece and can horizontally rotate
Fixation rotating platform；The fixed rotating platform is connected with the rotate driving machine for driving the fixed rotating platform to horizontally rotate
Structure, each fixed rotating platform are corresponding at least one manipulator；First welding mechanism, the second welding mechanism, the machine
Tool hand and the rotating drive mechanism are all electrically connected with the control system respectively；
First welding mechanism includes the first welding machine, the first welding gun and the first wire feeder, second welding mechanism
Including the second welding machine, the second welding gun and the second wire feeder, first welding gun and first wire feeder are connected by gun barrel
It connects, second welding gun is connect with second wire feeder by gun barrel, first welding gun and second welding gun difference
Be fixed on the manipulator, the first welding machine, the second welding machine, first wire feeder and second wire feeder respectively with
The control system electrical connection.
It further says, the fixed rotating platform includes conducting carrier plate and several use on the conducting carrier plate
In the clamping device of clamping workpiece；
The rotating drive mechanism includes driving motor and Cam splitter, the output end of the Cam splitter with it is described
Conducting carrier plate is fixedly connected, and the input terminal of the Cam splitter is electrically connected with the driving motor, the driving motor and institute
State control system electrical connection；
The firewire of first welding machine is electrically connected first welding gun, and the zero curve of first welding machine is electrically connected with first and connects
The firewire of ground copper billet, second welding machine is electrically connected second welding gun, and the zero curve of second welding machine is electrically connected with second and connects
Ground copper billet, equipped with push that the first ground connection copper billet and the second ground connection copper billet contact or be detached from the conducting carrier plate respectively the
One pushing mechanism and the second pushing mechanism, first pushing mechanism and the second pushing mechanism are electrically connected with the control system respectively
It connects, first pushing mechanism and second pushing mechanism are individually fixed on the Cam splitter.
The utility model is that further technical solution is used by solving its technical problem:
It further says, multiple location holes are distributed on the conducting carrier plate, and the clamping device can be in the positioning
By screw closure on the conducting carrier plate at hole.
Further to say, first welding gun is connected with the first rotating mechanism that can drive the first welding gun rotation,
The manipulator is connect with first welding gun by first rotating mechanism, and first rotating mechanism and the control are
System electrical connection.
Further to say, second welding gun is connected with the second rotating mechanism that can drive the second welding gun rotation,
The manipulator is connect with second welding gun by second rotating mechanism, and second rotating mechanism and the control are
System electrical connection.
It further says, insulation turntable, the insulation turntable is equipped between the Cam splitter and the conducting carrier plate
Upper end be fixedly connected with the conducting carrier plate, it is described insulation turntable center connect with the output end of the Cam splitter.
It further says, first pushing mechanism and second pushing mechanism pass through insulation board and the cam respectively
Divider is fixedly connected.
Further say, the clamping device includes locating piece and pressing plate, the pressing plate be connected with push pressing plate with it is described
Locating piece close to or far from third pushing mechanism, the third pushing mechanism is electrically connected with the hand control valve, the hand
Dynamic control valve is connected with gas source by air inlet pipe.
It further says, first welding gun is argon arc welding gun, and second welding gun is gas shield welding welding gun.
It further says, the manipulator is three axle robert or six articulated robots.
The beneficial effects of the utility model at least have the following:
1, the fixation rotating platform of the utility model can rotate automatically under the driving of rotating drive mechanism, realize on workpiece
The switchings of different solder joints welds, and multiple points on workpiece are realized in the more existing movement by manipulator or orbits controlling welding gun
Welding technique for, the utility model is simplified with structure, and equipment takes up space is small, and equipment manufacturing costs are low, solder joint switching
High-efficient and stable advantage；
2, around the manipulator that the utility model uses can be such that the first welding gun and the second welding gun realizes and up and down
The welding position of workpiece is accurately positioned in the movement of position, and the first welding gun and the second welding gun can also be made to realize by rotating mechanism
0-360 degree rotation, complete workpiece on the inside of girth welding, guarantee workpiece surface and inside welding precision and product it is steady
It is qualitative；
3, the manipulator of the utility model is fixed with the first welding gun and the second welding gun, and the first welding gun can realize the optics of aluminium frame
The welding of the fitting surface of sheet material, the first welding gun are argon arc welding gun, and the weld generation that can avoid the fitting surface of optical sheet is black
The salient point of point and the fitting surface higher than optical sheet, influences the good appearance degree of aluminium frame；Second welding gun can realize the lock of aluminium frame
The welding of screw notch, the second welding gun are gas shield welding welding gun, it is ensured that the fastness of aluminium frame welding；
4, the automatic welding device of the utility model is suitable for the switching production between multiple machine products, can be according to production
Several manipulators are arranged in demand or several fix rotating platforms, greatly improve the efficiency of welding, and can 1 people operate multimachine,
Production efficiency is improved, realize the mass production of product and reduces the cost that product batch metaplasia produces；In addition, the utility model structure
It makes and simplifies, it is convenient to operate, and can be on duty operation for ordinary person without the very long training time, convenient for popularization and use.
Detailed description of the invention
Fig. 1 is the process device structure schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of the fixed rotating platform of the utility model；
Fig. 3 is the portion the A enlarged structure schematic diagram of Fig. 2；
Fig. 4 is structural schematic diagram of the utility model conducting carrier plate in conjunction with clamping device；
Fig. 5 is the structural schematic diagram of the utility model conducting carrier plate；
Fig. 6 is structural schematic diagram of the utility model manipulator in conjunction with welding gun；
Each section label is as follows in attached drawing:
Fixed rotating platform 1, conducting carrier plate 11, location hole 111, clamping device 12, locating piece 121, pressing plate 122, rotation
Driving mechanism 2, driving motor 21, Cam splitter 22, manipulator 3, the first welding gun 4, the first wire feeder 5, the second welding gun 6,
Second wire feeder 7, first is grounded copper billet 8, second and is grounded copper billet 9, the first pushing mechanism 10, the second pushing mechanism 20, first
Rotating mechanism 13, the second rotating mechanism 14, insulation turntable 15, insulation board 16, third pushing mechanism 17, hand control valve 18 and into
Tracheae 19.
Specific embodiment
The preferred embodiment of the utility model is described in detail with reference to the accompanying drawing, so that the advantages of the utility model
It can be easier to be readily appreciated by one skilled in the art with feature, to make the protection scope of the utility model apparent clear
Define.
Embodiment: a kind of rush-harvesting and rush-planting automatic welding device, as shown in figs 1 to 6, including the first welding mechanism, the second bonding machine
Structure, control system and at least one fixation rotating platform 1 for being used to fix workpiece and can horizontally rotate；The fixed rotary flat
Platform is connected with the rotating drive mechanism 2 for driving the fixed rotating platform to horizontally rotate, and each fixed rotating platform is corresponding
There is at least one manipulator 3；First welding mechanism, the second welding mechanism, the manipulator and the rotating drive mechanism are all
It is electrically connected respectively with the control system；
First welding mechanism includes the first welding machine, the first welding gun 4 and the first wire feeder 5, second bonding machine
Structure includes the second welding machine, the second welding gun 6 and the second wire feeder 7, and first welding gun and first wire feeder pass through rifle
Pipe connection, second welding gun are connect with second wire feeder by gun barrel, first welding gun and second welding gun
It is individually fixed on the manipulator, the first welding machine, the second welding machine, first wire feeder and second wire feeder point
It is not electrically connected with the control system.
The quantity of the manipulator of the utility model is one to multiple, and the quantity of fixed rotating platform can also be according to production
Need to be arranged one to multiple, Cam splitter can be according to the default rotation angle of the quantity of manipulator, such as welds a rectangle
Aluminium frame, and fixed rotating platform is correspondingly provided with a manipulator, it is convex after manipulator completes the wherein welding at any one angle
Wheel divider need to be rotated by 90 ° under the driving of driving motor, and the welding of rectangular aluminum frame can be completed in rotation three times；Again
Such as weld a hexagon aluminium frame, and when fixed rotating platform is correspondingly provided with two manipulators, manipulator adjacent distributions (or diagonal point
Cloth), after manipulator completes the wherein welding of two corners, Cam splitter need to rotate 120 degree under the driving of driving motor
The welding of hexagon aluminium frame can be completed in (or 60 degree), rotation twice.In the present embodiment, it is equipped with a fixed rotating platform
And it is correspondingly provided with a manipulator, when welding a rectangular aluminum frame, manipulator need to first complete any gentle guarantor of one jiao of argon arc welding
Welding is welded, then Cam splitter is rotated by 90 ° under the driving of driving motor, and manipulator can continue to complete other triangle
Welding.
The fixed rotating platform includes conducting carrier plate 11 and several on the conducting carrier plate for clamping work
The clamping device 12 of part；
The rotating drive mechanism includes driving motor 21 and Cam splitter 22, the output end of the Cam splitter with
The conducting carrier plate is fixedly connected, and the input terminal of the Cam splitter is electrically connected with the driving motor, the driving motor
It is electrically connected with the control system；
The firewire of first welding machine is electrically connected first welding gun, and the zero curve of first welding machine is electrically connected with first and connects
The firewire of ground copper billet 8, second welding machine is electrically connected second welding gun, and the zero curve of second welding machine is electrically connected with second and connects
Ground copper billet 9 is grounded what copper billet was contacted or was detached from the conducting carrier plate equipped with pushing described first to be grounded copper billet and second respectively
First pushing mechanism 10 and the second pushing mechanism 20, first pushing mechanism and the second pushing mechanism are with the control respectively
System electrical connection, first pushing mechanism and second pushing mechanism are individually fixed on the Cam splitter.This is practical
First novel the second pushing mechanism of pushing mechanism preferably uses cylinder, can also be servo motor or DD direct driving motor, but
It is without being limited thereto.
Multiple location holes 111 are distributed on the conducting carrier plate, the clamping device can pass through at the location hole
Screw closure is on the conducting carrier plate.The shape of the conducting carrier plate of the utility model can be rectangle, circle or more without limitation
Side shape, but not limited to this.In the present embodiment, conducting carrier plate is rectangle, and location hole is located at four angles of rectangle.
First welding gun is connected with the first rotating mechanism 13 that can drive the first welding gun rotation, the manipulator
It is connect with first welding gun by first rotating mechanism, first rotating mechanism is electrically connected with the control system.
Second welding gun is connected with the second rotating mechanism 14 that can drive the second welding gun rotation, the manipulator
It is connect with second welding gun by second rotating mechanism, second rotating mechanism is electrically connected with the control system.
First rotating mechanism and the second rotating mechanism of the utility model respectively drive the first welding gun and the second welding gun perpendicular
It faces rotation directly, can be rotary cylinder, stepper motor or servo motor, but not limited to this.Such as first rotating mechanism and
When two rotating mechanisms are rotary cylinder, rotary cylinder goes to predetermined angle in the driving backspin of solenoid valve, and passes through rotary cylinder
On angle inductor send the angle information signal that rotary cylinder rotates to control system, control system confirmation rotation angle
The welding gun that starting is connect with manipulator afterwards starts welding.
Between the Cam splitter and the conducting carrier plate be equipped with insulation turntable 15, it is described insulation turntable 15 upper end with
The conducting carrier plate is fixedly connected, and the center of the insulation turntable is connect with the output end of the Cam splitter.As this reality
Remodeling and the replacement of example are applied, the insulation turntable can also be fixed on the lower section of Cam splitter.
First pushing mechanism and second pushing mechanism pass through insulation board 16 respectively and the Cam splitter is solid
Fixed connection.The insulation board may be located between first pushing mechanism and the first ground connection copper billet and described second pushes
Between mechanism and the second ground connection copper billet.
The effect of insulation turntable and insulation board is provided to prevent to prevent the safe insulation plate of electric leakage when welder.
The clamping device includes locating piece 121 and pressing plate 122, and the pressing plate, which is connected with, pushes pressing plate and the locating piece
Close to or far from third pushing mechanism 17, the third pushing mechanism is electrically connected with the hand control valve 18, it is described manually
Control valve is connected with gas source by air inlet pipe 19.The inside of locating piece is L-type, and the diagonal splicing and workpiece for workpiece are fixed
Position, pressing plate realize the compression of workpiece under the promotion of pushing mechanism close to locating piece, avoid in the welding process or conduction carries
There is a phenomenon where workpiece position errors in plate rotary course, guarantee the precision of welding and the stability of product.
First welding gun is argon arc welding gun, and second welding gun is gas shield welding welding gun.
The manipulator is three axle robert or six articulated robots.
The bottom surrounding of the Full-automatic welding equipment is respectively equipped with universal wheel.Convenient for the welding equipment according to field of employment
Difference, it is flexibly mobile, mitigate staff's working strength.
The manipulator is the three axle robert being made of X-axis, Y-axis and Z axis, and the X-axis level is fixed on the fixation
On rotating platform, the Z axis is moved left and right in the X-axis perpendicular to the X-axis and under the drive of the motor, and the Y-axis is vertical
It is moved up and down in the Z axis and under the drive of the motor in the Z axis, the Y-axis can be moved forward and backward under the drive of the motor, institute
The preceding both ends for stating Y-axis are fixed with the first welding gun and the second welding gun.
The working principle of the utility model is as follows:
Operator places workpiece on fixed rotating platform, is fixed workpiece by clamping device, clamping workpiece is completed
Afterwards, the first ground connection copper billet under the driving of cylinder on move to and be connected with conducting carrier plate, manipulator according to workpiece location voluntarily
The left and right, front and back and upper and lower position for adjusting the first welding gun, make the first welding gun be located at the top of the junction of workpiece, complete work
After the welding of the fitting surface of part optical sheet, the first ground connection copper billet is displaced downwardly to and conducting carrier plate point under the driving of cylinder
From, and the first welding gun is back to initial position；Then the second ground connection copper billet under the driving of cylinder on move to and be connected with conducting carrier plate,
Manipulator voluntarily adjusts the left and right, front and back and upper and lower position of the second welding gun according to workpiece location, is located at the second welding gun
The top of the junction of workpiece, after the welding for completing workpiece lock screw notch, driving of the second ground connection copper billet in cylinder
Under be displaced downwardly to and separated with conducting carrier plate, and the second welding gun is back to initial position, after the completion of the welding of workpiece junction, fixed rotation
Platform goes to predetermined angle in the driving backspin of Cam splitter and driving motor, completes remaining junction in the manner described above
Welding, after whole weldings, manipulator returns to initial position, and operator takes product away.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all
Equivalent structure transformation made based on the specification and figures of the utility model, it is relevant to be applied directly or indirectly in other
Technical field is also included in the patent protection scope of the utility model.
Claims (10)
1. a kind of rush-harvesting and rush-planting automatic welding device, it is characterised in that: including the first welding mechanism, the second welding mechanism, control system
The fixation rotating platform (1) for being used to fix workpiece and can horizontally rotate at least one；The fixed rotating platform is connected with
The rotating drive mechanism (2) for driving the fixed rotating platform to horizontally rotate, each fixed rotating platform are corresponding at least
One manipulator (3)；First welding mechanism, the second welding mechanism, the manipulator and the rotating drive mechanism are all distinguished
It is electrically connected with the control system；
First welding mechanism includes the first welding machine, the first welding gun (4) and the first wire feeder (5), second bonding machine
Structure includes the second welding machine, the second welding gun (6) and the second wire feeder (7), and first welding gun and first wire feeder are logical
Gun barrel connection is crossed, second welding gun is connect with second wire feeder by gun barrel, first welding gun and described second
Welding gun is individually fixed on the manipulator, the first welding machine, the second welding machine, first wire feeder and second wire-feed motor
Structure is electrically connected with the control system respectively.
2. rush-harvesting and rush-planting automatic welding device according to claim 1, it is characterised in that: the fixed rotating platform includes conduction
Support plate (11) and on the conducting carrier plate several be used for clamping workpiece clamping device (12)；
The rotating drive mechanism includes driving motor (21) and Cam splitter (22), the output end of the Cam splitter with
The conducting carrier plate is fixedly connected, and the input terminal of the Cam splitter is electrically connected with the driving motor, the driving motor
It is electrically connected with the control system；
The firewire of first welding machine is electrically connected first welding gun, and the zero curve of first welding machine is electrically connected with the first grounding copper
The firewire of block (8), second welding machine is electrically connected second welding gun, and the zero curve of second welding machine is electrically connected with the second ground connection
Copper billet (9) is grounded what copper billet was contacted or was detached from the conducting carrier plate equipped with pushing described first to be grounded copper billet and second respectively
First pushing mechanism (10) and the second pushing mechanism (20), first pushing mechanism and the second pushing mechanism respectively with the control
System electrical connection processed, first pushing mechanism and second pushing mechanism are individually fixed on the Cam splitter.
3. rush-harvesting and rush-planting automatic welding device according to claim 2, it is characterised in that: be distributed on the conducting carrier plate multiple
Location hole (111), the clamping device can pass through screw closure on the conducting carrier plate at the location hole.
4. rush-harvesting and rush-planting automatic welding device according to claim 1, it is characterised in that: first welding gun is connected with and can drive
The first rotating mechanism (13) of the first welding gun rotation is moved, the manipulator is rotated with first welding gun by described first
Mechanism connection, first rotating mechanism are electrically connected with the control system.
5. rush-harvesting and rush-planting automatic welding device according to claim 1, it is characterised in that: second welding gun is connected with and can drive
The second rotating mechanism (14) of the second welding gun rotation is moved, the manipulator is rotated with second welding gun by described second
Mechanism connection, second rotating mechanism are electrically connected with the control system.
6. rush-harvesting and rush-planting automatic welding device according to claim 2, it is characterised in that: the Cam splitter and the conduction
Insulation turntable (15) is equipped between support plate, the upper end of the insulation turntable is fixedly connected with the conducting carrier plate, and the insulation turns
The center of disk is connect with the output end of the Cam splitter.
7. rush-harvesting and rush-planting automatic welding device according to claim 2, it is characterised in that: first pushing mechanism and described
Two pushing mechanisms pass through insulation board (16) respectively and are fixedly connected with the Cam splitter.
8. rush-harvesting and rush-planting automatic welding device according to claim 2, it is characterised in that: the clamping device includes locating piece
(121) and pressing plate (122), the pressing plate be connected with push pressing plate and the locating piece close to or far from third pushing mechanism
(17), the third pushing mechanism is electrically connected with hand control valve (18), and the hand control valve is connected by air inlet pipe (19)
There is gas source.
9. rush-harvesting and rush-planting automatic welding device according to claim 1, it is characterised in that: first welding gun is argon arc welding weldering
Rifle, second welding gun are gas shield welding welding gun.
10. rush-harvesting and rush-planting automatic welding device according to claim 1, it is characterised in that: the manipulator is three axle robert
Or six articulated robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821929064.XU CN209157356U (en) | 2018-11-22 | 2018-11-22 | Rush-harvesting and rush-planting automatic welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821929064.XU CN209157356U (en) | 2018-11-22 | 2018-11-22 | Rush-harvesting and rush-planting automatic welding device |
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| Publication Number | Publication Date |
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| CN209157356U true CN209157356U (en) | 2019-07-26 |
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ID=67339502
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| CN201821929064.XU Active CN209157356U (en) | 2018-11-22 | 2018-11-22 | Rush-harvesting and rush-planting automatic welding device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109317788A (en) * | 2018-11-22 | 2019-02-12 | 昆山拓誉自动化科技有限公司 | Rush-harvesting and rush-planting automatic welding device |
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2018
- 2018-11-22 CN CN201821929064.XU patent/CN209157356U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109317788A (en) * | 2018-11-22 | 2019-02-12 | 昆山拓誉自动化科技有限公司 | Rush-harvesting and rush-planting automatic welding device |
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