CN209139575U - It is automatically red to rush metal forming machine - Google Patents
It is automatically red to rush metal forming machine Download PDFInfo
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Abstract
本实用新型属于红冲设备技术领域,涉及一种全自动红冲金属成形机。它解决了现有技术中红冲设备体型巨大,浪费空间、生产效率低的技术问题。它包括机架,机架设置有红冲组件,红冲组件底部设置有红冲台板,红冲台板上设置有下模板,下模板上设置有至少一组定位抽芯组件,机架上还设置有可伸入或退出红冲组件的上下料组件,机架一侧设置有液压站和高频加热炉,红冲组件在设置液压站相邻的一侧设置有工件输送装置,工件输送装置连接高频加热炉和上下料组件。与现有的技术相比,本实用新型具有结构紧凑、生产效率高,产品质量稳定的优点。
The utility model belongs to the technical field of red punching equipment, and relates to an automatic red punching metal forming machine. It solves the technical problems of huge size, waste of space and low production efficiency of the red punching equipment in the prior art. It includes a frame, the frame is provided with a red punching component, a red punching platen is arranged at the bottom of the red punching component, a lower template is arranged on the red punching platform, and at least one set of positioning core-pulling components is arranged on the lower template. There is also a loading and unloading assembly that can extend into or withdraw from the red punching assembly. A hydraulic station and a high-frequency heating furnace are arranged on one side of the frame. The red punching assembly is provided with a workpiece conveying device on the side adjacent to the hydraulic station. The device is connected to the high-frequency heating furnace and the loading and unloading components. Compared with the prior art, the utility model has the advantages of compact structure, high production efficiency and stable product quality.
Description
技术领域technical field
本实用新型属于金属热成形技术领域,尤其是涉及一种全自动红冲金属成形机。The utility model belongs to the technical field of metal thermoforming, in particular to an automatic red punching metal forming machine.
背景技术Background technique
红冲工艺是刚从近代精锻和热挤压基础上发展起来的一种先进的专业工艺。随着社会前进,科技的发展,机械工业对机械零部件提出了新的机械强度要求。提高机械强度,一般采用两种方法,一是改变零部件的材质,二是改变它的加工方法。红冲工艺就是通过改变加工方法来提高零部件的力学性能的有效方法之一,所以与其锻造工艺一样,有着强大的生命力和良好的发展前景。传统红冲设备各工序连接不紧凑,整体设备占地面积大,输送路线长,红冲质量不稳定。The red punching process is an advanced professional process just developed on the basis of modern precision forging and hot extrusion. With the advancement of society and the development of science and technology, the machinery industry has put forward new mechanical strength requirements for mechanical parts. To improve the mechanical strength, two methods are generally used, one is to change the material of the parts, and the other is to change its processing method. The red punching process is one of the effective ways to improve the mechanical properties of parts by changing the processing method, so it has strong vitality and good development prospects like its forging process. The connection of each process of traditional red punching equipment is not compact, the overall equipment covers a large area, the conveying route is long, and the quality of red punching is unstable.
实用新型内容Utility model content
本实用新型的目的是针对上述问题,提供一种设计合理,实现自动上下料、定位的全自动红冲金属成形机。The purpose of this utility model is to solve the above problems, and to provide a fully automatic red punching metal forming machine with reasonable design and automatic loading and unloading and positioning.
为达到上述目的,本实用新型采用了下列技术方案:本全自动红冲金属成形机,包括机架,机架设置有红冲组件,红冲组件底部设置有红冲台板,所述的红冲台板上设置有下模板,所述的下模板上设置有至少一组定位抽芯组件,所述的机架上还设置有可伸入或退出红冲组件的上下料组件,所述的机架一侧设置有液压站和高频加热炉,所述的红冲组件在设置液压站相邻的一侧设置有工件输送装置,所述的工件输送装置连接高频加热炉和上下料组件。In order to achieve the above purpose, the utility model adopts the following technical solutions: the fully automatic red punching metal forming machine includes a frame, the frame is provided with a red punching component, and the bottom of the red punching component is provided with a red punching platen, and the red punching A lower template is arranged on the punching table, at least one set of positioning core-pulling components is arranged on the lower template, and a loading and unloading component that can extend into or exit the red punching component is also arranged on the frame. A hydraulic station and a high-frequency heating furnace are arranged on one side of the frame. The red punching assembly is provided with a workpiece conveying device on the side adjacent to the hydraulic station, and the workpiece conveying device is connected to the high-frequency heating furnace and the loading and unloading assembly. .
在上述的全自动红冲金属成形机中,定位抽芯组件包括固定设置在红冲台板上的安装座,所述的安装座远离红冲台板的一侧设置有安装板,所述的安装板上固定连接有直线驱动器,所述的直线驱动器与安装板之间设置有定位调节间距,所述的直线驱动器的输出杆穿过安装板和安装座后连接有定位抽芯杆,所述的定位抽芯杆组件伸入下模板的模腔中。In the above-mentioned automatic red punching metal forming machine, the positioning core-pulling assembly includes a mounting seat fixedly arranged on the red punching table, and a mounting plate is provided on the side of the mounting seat away from the red punching table, and the A linear driver is fixedly connected on the mounting plate, a positioning adjustment distance is set between the linear driver and the mounting plate, and the output rod of the linear driver passes through the mounting plate and the mounting seat and is connected with a positioning core pulling rod. The positioning core-pulling rod assembly extends into the cavity of the lower template.
在上述的全自动红冲金属成形机中,输出杆上设置有螺纹部,所述的螺纹部上螺接有定位板,所述的定位板呈圆盘形且在定位板外侧壁上设置有与输出杆同轴设置的齿轮部,所述的直线驱动器上还设置有第一旋转驱动器,所述的第一旋转驱动器通过传动组件与定位板传动连接。In the above-mentioned automatic red punching metal forming machine, a threaded portion is provided on the output rod, and a positioning plate is screwed on the threaded portion. On the gear part coaxially arranged with the output rod, the linear driver is also provided with a first rotary driver, and the first rotary driver is connected with the positioning plate in a driving manner through a transmission assembly.
在上述的全自动红冲金属成形机中,传动组件包括设置在定位调节间距中的传动齿轮,所述的传动齿轮轴向长度大于或等于螺纹部在定位调节间距中的最大长度,所述的传动齿轮可转动连接定位调节间距中且与第一旋转驱动器的输出端、定位板的齿轮部分别啮合。In the above-mentioned automatic red punching metal forming machine, the transmission assembly includes a transmission gear arranged in the positioning adjustment interval, and the axial length of the transmission gear is greater than or equal to the maximum length of the threaded portion in the positioning adjustment interval, and the The transmission gear is rotatably connected to the positioning adjustment interval and meshes with the output end of the first rotary driver and the gear part of the positioning plate respectively.
在上述的全自动红冲金属成形机中,上下料组件包括固定安装在机架上的固定架,所述的固定架上平行设置有两组滑轨,两组滑轨中分别可滑动连接有上料滑杆和下料滑杆,所述的上料滑杆与下料滑杆靠近红冲组件的一端分别设置有上料夹持组件和下料接盘组件,所述的上料滑杆与下料滑杆上分别设置有齿条,所述的齿条啮合连接有固定安装在固定架上的第二旋转驱动器。In the above-mentioned automatic red punching metal forming machine, the loading and unloading assembly includes a fixed frame fixed on the frame, and two sets of slide rails are arranged in parallel on the fixed frame, and the two sets of slide rails are respectively slidably connected with The feeding slide bar and the discharging slide bar are respectively provided with a feeding clamping assembly and a discharging receiving plate assembly at one end of the feeding slide bar and the discharging slide bar close to the red punching component. Racks are respectively arranged on the unloading sliding rods, and the racks are engaged and connected with a second rotary driver fixedly mounted on the fixing frame.
在上述的全自动红冲金属成形机中,上料夹持组件包括固定连接在上料滑杆靠近红冲组件一端的夹料块和设置在上料滑杆另一端的夹料直线驱动器,所述的夹料块上设置有轴线与工件输送装置送料方向相同的夹料槽,所述的夹料槽下端面设置有下料开口,所述的下料开口上设置有封口板,所述的封口板与夹料直线驱动器之间设置有传动杆,所述的夹料槽中设置有与夹料槽向贴合的衬块,所述的封口板受夹料直线驱动器驱动时可贴靠在衬块上。In the above-mentioned automatic red punching metal forming machine, the feeding and clamping assembly includes a clamping block fixedly connected to one end of the feeding sliding rod close to the red punching assembly, and a clamping linear drive arranged at the other end of the feeding sliding rod. The clamping block is provided with a clamping trough whose axis is the same as the feeding direction of the workpiece conveying device. A transmission rod is arranged between the sealing plate and the material-clamping linear drive, and the clamping trough is provided with a lining block that fits in the direction of the clamping trough. on the pad.
在上述的全自动红冲金属成形机中,下料接盘组件包括固定连接在下料滑杆靠近红冲组件一端的接料盘,所述的接料盘呈圆弧形,所述的接料盘一端设置有连接部,另一端设置有下料缺口,所述的连接部铰接有下料推板,所述的接料盘远离下料缺口的一端设置有限位块。In the above-mentioned automatic red punching metal forming machine, the blanking tray assembly includes a feeding tray that is fixedly connected to one end of the blanking sliding rod close to the red punching component. One end is provided with a connecting portion, the other end is provided with a blanking notch, the connecting portion is hinged with a blanking push plate, and one end of the receiving tray away from the blanking notch is provided with a limiting block.
在上述的全自动红冲金属成形机中,下料推板上设置有与接料盘固定连接的铰接轴,所述的下料推板远离铰接点的一端设置有下料圈,所述的铰接轴上设置有扭簧,所述的扭簧一端固定在下料推板上,另一端固定连接在接料盘上,所述的下料推板上设置有驱动挡块,所述的固定架上设置有在下料滑杆带动下料接盘组件回缩时抵靠在驱动挡块上推动下料推板旋转的挡柱。In the above-mentioned automatic red punching metal forming machine, a hinge shaft fixedly connected to the receiving plate is provided on the blanking push plate, and a blanking ring is provided at one end of the blanking push plate away from the hinge point. A torsion spring is arranged on the hinge shaft. One end of the torsion spring is fixed on the blanking push plate, and the other end is fixedly connected to the receiving plate. The upper part is provided with a blocking post that pushes the unloading push plate to rotate against the driving block when the unloading sliding rod drives the unloading receiving plate assembly to retract.
在上述的全自动红冲金属成形机中,工件输送装置包括输送带组件,所述的输送带组件两侧设置有联动的限位夹板,两块限位夹板上分别设置有反向的螺纹孔,所述的螺纹孔中螺接有双头螺柱,所述的双头螺柱两端螺纹相反,所述的双头螺柱远离红冲组件的一端设置有调节轮,所述的输送带组件靠近上下料组件的一端设置有挡料板和红外测温传感器,所述的挡料板连接有驱动挡料板靠近或远离输送带的挡料驱动器,所述的输送带组件远离高频加热炉的一端设置有废料管和成品管,所述的成品管设置在下料缺口复位后的下方。In the above-mentioned automatic red punching metal forming machine, the workpiece conveying device includes a conveyor belt assembly, the two sides of the conveyor belt assembly are provided with interlocking limit plates, and the two limit plates are respectively provided with opposite threaded holes , the threaded hole is screwed with a double-ended stud, the threads at both ends of the double-ended stud are opposite, and the end of the double-ended stud away from the red punching assembly is provided with an adjusting wheel, and the conveyor belt One end of the assembly close to the loading and unloading assembly is provided with a baffle plate and an infrared temperature measurement sensor. The baffle plate is connected with a baffle driver that drives the baffle plate to be close to or away from the conveyor belt, and the conveyor belt assembly is far away from high-frequency heating. One end of the furnace is provided with a waste pipe and a finished pipe, and the finished pipe is arranged below the blanking gap after reset.
在上述的全自动红冲金属成形机中,红冲组件包括若干垂直设置且固定在红冲台板上的导向轴,所述的导向轴在红冲台板的上方依次可滑动连接有第一驱动板和第二驱动板,所述的第一驱动板靠近红冲台板的一侧设置有上模板,所述的第一驱动板和第二驱动板之间设置有若干等高的连接柱和顶针驱动器,所述的第一驱动板远离第二驱动板的一侧连接有红冲驱动器。In the above-mentioned automatic red punching metal forming machine, the red punching assembly includes a plurality of guide shafts vertically arranged and fixed on the red punching platen, and the guide shafts are sequentially slidably connected to the first red punching platen above the red punching platen. A driving board and a second driving board, the first driving board is provided with an upper template on the side close to the red punching table board, and several connecting posts of equal height are set between the first driving board and the second driving board and the thimble driver, the first driver board is connected to the red rush driver on the side away from the second driver board.
与现有的技术相比,本实用新型的优点在于:Compared with the existing technology, the advantages of the present utility model are:
1.本实用新型功能齐全且各功能部件排列紧凑,连接顺畅,大大降低了设备体积和占地面积,提高工作效率。1. The utility model has complete functions, compact arrangement of functional components, and smooth connection, which greatly reduces the size and floor space of the equipment and improves work efficiency.
2.自动定位抽芯,确保精确度,定位抽芯组件在坯料进入下模板后,自动顶向下模板中的坯料,使坯料完全处于模腔中,避免在红冲过程中,坯料位于分型面上,模腔中坯料量不足,产生废品。2. Automatically position the core-pulling to ensure the accuracy. After the blank enters the lower template, the positioning core-pulling component automatically pushes the blank in the lower template, so that the blank is completely in the mold cavity, so as to avoid the blank in the parting process during the red punching process. On the surface, the amount of blank in the cavity is insufficient, resulting in waste.
3.在红冲组件合模的同时,定位抽芯组件顶向坯料,使坯料形成侧孔特征,通过定位板控制定位抽芯杆运动行程,确保侧孔特征精度。3. When the red punching component is clamped, the core-pulling component is positioned to face the blank, so that the blank forms a side hole feature, and the movement stroke of the positioning core-pulling rod is controlled by the positioning plate to ensure the accuracy of the side hole feature.
4.自动化程度高,上下料组件自动完成上下料,相较于传统工艺,省略人工上下料步骤,避免操作工人受温度高达800摄氏度以上的坯料烫伤,降低安全隐患,提高红冲过程的安全性。4. The degree of automation is high, and the loading and unloading components automatically complete the loading and unloading. Compared with the traditional process, the manual loading and unloading steps are omitted to avoid the operator being scalded by the billet with a temperature of over 800 degrees Celsius, reducing safety hazards and improving the safety of the red punching process. .
5.连续性好,上下料组件在送入坯料的同时,将完成红冲成形的零件从红冲组件中取出,压缩上下料时间,连续作业无停顿,大大提高的生产效率。5. Good continuity, when the loading and unloading components are feeding the blanks, the parts that have completed the red punching are taken out from the red punching components, compressing the loading and unloading time, and continuous operation without pause, greatly improving the production efficiency.
附图说明Description of drawings
图1是本实用新型提供的结构示意图。FIG. 1 is a schematic diagram of the structure provided by the present invention.
图2是本实用新型提供的另一个角度的结构示意图Figure 2 is a schematic structural diagram of another angle provided by the present utility model
图3是本实用新型提供的俯视图。FIG. 3 is a plan view provided by the present invention.
图4是本实用新型提供的定位抽芯组示意图。FIG. 4 is a schematic diagram of the positioning core-pulling group provided by the present invention.
图5是本实用新型提供的定位抽芯组件另一个角度示意图。FIG. 5 is another perspective view of the positioning core-pulling assembly provided by the present invention.
图6是本实用新型提供的上下料组件俯视示意图。6 is a schematic top view of the loading and unloading assembly provided by the present invention.
图7是本实用新型提供的上下料组件度示意图。7 is a schematic diagram of the loading and unloading components provided by the present invention.
图8是本实用新型提供的上下料组件另一个角示意图。Fig. 8 is another corner schematic diagram of the loading and unloading assembly provided by the present invention.
图9是本实用新型提供的工件输送装置示意图。9 is a schematic diagram of a workpiece conveying device provided by the present invention.
图中,机架1、红冲组件2、红冲台板3、下模板4、定位抽芯组件5、上下料组件6、液压站7、高频加热炉8、工件输送装置9、安装座10、安装板11、直线驱动器12、定位调节间距13、输出杆14、定位抽芯杆15、螺纹部16、定位板17、齿轮部18、第一旋转驱动器19、传动组件20、传动齿轮21、固定架22、滑轨23、上料滑杆24、下料滑杆25、上料夹持组件26、下料接盘组件27、齿条28、第二旋转驱动器29、夹料直线驱动器30、夹料块31、夹料槽32、下料开口33、封口板34、传动杆35、衬块36、下下料缺口38、下料推板39、限位块40、铰接轴41、下料圈42、扭簧43、双头螺柱44、调节轮45、挡料驱动器46、废料管47、成品管48、导向轴49、第一驱动板50、二驱动板51、上模板52、连接柱53、红冲驱动器54、接料盘55、驱动挡块56、挡柱57、输送带组件58、限位夹板59、挡料板60。In the figure, frame 1, red punching assembly 2, red punching platen 3, lower template 4, positioning core pulling assembly 5, loading and unloading assembly 6, hydraulic station 7, high-frequency heating furnace 8, workpiece conveying device 9, mounting seat 10. Mounting plate 11, linear drive 12, positioning adjustment distance 13, output rod 14, positioning core pulling rod 15, threaded part 16, positioning plate 17, gear part 18, first rotary driver 19, transmission assembly 20, transmission gear 21 , fixed frame 22, slide rail 23, loading slide bar 24, unloading slide bar 25, loading clamping assembly 26, unloading plate assembly 27, rack 28, second rotary drive 29, clamping linear drive 30, Clamping block 31, clamping chute 32, blanking opening 33, sealing plate 34, transmission rod 35, lining block 36, blanking gap 38, blanking push plate 39, limit block 40, hinge shaft 41, blanking Ring 42, torsion spring 43, stud 44, adjusting wheel 45, stopper driver 46, waste pipe 47, finished pipe 48, guide shaft 49, first drive plate 50, second drive plate 51, upper template 52, connection Column 53 , red punch driver 54 , material receiving plate 55 , driving block 56 , blocking column 57 , conveyor belt assembly 58 , limit splint 59 , and material blocking plate 60 .
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1-2所示,本全自动红冲金属成形机,包括机架1,机架1设置有红冲组件2,红冲组件2底部设置有红冲台板3,所述的红冲台板3上设置有下模板4,所述的下模板4上设置有至少一组定位抽芯组件5,所述的机架1上还设置有可伸入或退出红冲组件2的上下料组件6,所述的机架1一侧设置有液压站7和高频加热炉8,所述的红冲组件2在设置液压站7相邻的一侧设置有工件输送装置9,所述的工件输送装置9连接高频加热炉8和上下料组件6。As shown in Figure 1-2, this fully automatic red punching metal forming machine includes a frame 1, the frame 1 is provided with a red punching assembly 2, and a red punching platen 3 is arranged at the bottom of the red punching assembly 2. The red punching The platen 3 is provided with a lower template 4, the lower template 4 is provided with at least one group of positioning core-pulling assemblies 5, and the frame 1 is also provided with a loading and unloading material that can extend into or exit the red punching assembly 2. Component 6, one side of the frame 1 is provided with a hydraulic station 7 and a high-frequency heating furnace 8, and the red punching component 2 is provided with a workpiece conveying device 9 on the side adjacent to the hydraulic station 7. The workpiece conveying device 9 is connected to the high-frequency heating furnace 8 and the loading and unloading assembly 6 .
优选的,液压站7与高频加热炉8并列设置,且液压站7远离高频加热炉8的一侧、高频加热路8远离液压站7的一侧与机架1的侧面基本平齐,所述的液压站7远离机架1的一侧设置有储料斗,高频加热炉8远离机架的一侧设置有落差式坯料滑轨,所述的储料斗与高位的落差式坯料滑轨之间设置有提升机。各部件排列紧凑,节省着地空间。其中高频加热炉8、液压站7、储料斗、提升机是本领域常用设备,在此不再赘述。Preferably, the hydraulic station 7 and the high-frequency heating furnace 8 are arranged side by side, and the side of the hydraulic station 7 away from the high-frequency heating furnace 8 and the side of the high-frequency heating circuit 8 away from the hydraulic station 7 are substantially flush with the side of the frame 1 , the hydraulic station 7 is provided with a storage hopper on the side away from the frame 1, and the high-frequency heating furnace 8 is provided with a drop-type blank slide rail on the side away from the frame. A hoist is arranged between the rails. The components are arranged compactly, saving the floor space. Among them, the high-frequency heating furnace 8, the hydraulic station 7, the storage hopper, and the hoist are commonly used equipment in this field, and will not be repeated here.
坯料在高频加热炉8中加热到一定温度后通过工件输送装置9输送到上下料组件6,上下料组件6件坯料送给入下模板4中,定位抽芯组件5抵靠在坯料上使坯料在下模板4的模腔中定位。液压站7为红冲组件2、定位抽芯组件5提供给动力,向红冲台板3靠近挤压高温坯料,同时,定位抽芯组件5进一步顶向高温坯料。利用高温金属的可塑性,高温发红的坯料在红冲组件2、定位抽芯组件5的挤压下成形模具特征,完成红冲。在完成红冲成形后,上下料组件6带入新的高温坯料,同时将成形零件从红冲组件2中带出,进入下一轮红冲作业。After the blank is heated to a certain temperature in the high-frequency heating furnace 8, it is transported to the loading and unloading assembly 6 through the workpiece conveying device 9, and the 6 blanks of the loading and unloading assembly are sent into the lower template 4, and the positioning core-pulling assembly 5 abuts on the blank. The blank is positioned in the cavity of the lower die plate 4 . The hydraulic station 7 provides power for the red punching assembly 2 and the positioning core-pulling assembly 5, and extrudes the high-temperature blank toward the red punching platen 3, and at the same time, the positioning core-pulling assembly 5 further pushes the high-temperature blank. Utilizing the plasticity of high-temperature metal, the high-temperature red blank is pressed by the red punching component 2 and the positioning core-pulling component 5 to form the die features to complete the red punching. After the red punching forming is completed, the loading and unloading assembly 6 brings in new high-temperature blanks, and at the same time, the formed parts are taken out from the red punching assembly 2 to enter the next round of red punching operation.
自动化程度高,上下料组件6自动完成上下料,相较于传统工艺,省略人工上下料步骤,避免操作工人受温度高达800摄氏度以上的坯料烫伤,降低安全隐患,提高红冲过程的安全性。The degree of automation is high, and the loading and unloading component 6 automatically completes the loading and unloading. Compared with the traditional process, the manual loading and unloading steps are omitted, which avoids the operator from being scalded by the billet with a temperature of over 800 degrees Celsius, reduces safety hazards, and improves the safety of the red punching process.
连续性好,上下料组件6在送入坯料的同时,将完成红冲成形的零件从红冲组件2中取出,压缩上下料时间,连续作业无停顿,大大提高的生产效率。The continuity is good. When the loading and unloading assembly 6 feeds the blank, it takes out the red punched parts from the red punching assembly 2, compresses the loading and unloading time, and the continuous operation does not stop, which greatly improves the production efficiency.
自动定位,确保侧孔精确度,定位抽芯组件5在坯料进入下模板4后,自动顶向下模板4中的坯料,使坯料完全处于模腔中,避免在红冲过程中,坯料位于分型面上,模腔中坯料量不足,产生废品。Automatic positioning to ensure the accuracy of the side hole, positioning the core-pulling component 5 after the blank enters the lower template 4, it automatically pushes the blank in the lower template 4, so that the blank is completely in the mold cavity, avoiding the blank in the red punching process. On the profile surface, the amount of blanks in the cavity is insufficient, resulting in waste products.
具体的,定位抽芯组件5包括固定设置在红冲台板3上的安装座10,所述的安装座10远离红冲台板3的一侧设置有安装板11,所述的安装板11上固定连接有直线驱动器12,所述的直线驱动器12与安装板11之间设置有定位调节间距13,所述的直线驱动器12的输出杆14穿过安装板11和安装座10后连接有定位抽芯杆15,所述的定位抽芯杆15组件伸入下模板4的模腔中。当高温坯料进入下模板时,直线驱动器12驱动定位抽芯杆15顶向高温坯料实现定位,优选地,在本实施例中,定位抽芯组件5有三个,分别安装在红冲台板未安装上下料组件6的侧边上,从三面同时推顶高温坯料进行定位。Specifically, the positioning core-pulling assembly 5 includes a mounting seat 10 that is fixedly arranged on the red punching table 3 , and a mounting plate 11 is provided on the side of the mounting seat 10 away from the red punching table 3 , and the mounting plate 11 A linear driver 12 is fixedly connected to the top, and a positioning adjustment distance 13 is set between the linear driver 12 and the mounting plate 11 , and the output rod 14 of the linear driver 12 passes through the mounting plate 11 and the mounting seat 10 and is connected with a positioning The core-pulling rod 15 , the positioning core-pulling rod 15 component extends into the cavity of the lower template 4 . When the high-temperature blank enters the lower die plate, the linear driver 12 drives the positioning core-pulling rod 15 to push the high-temperature blank to achieve positioning. Preferably, in this embodiment, there are three positioning core-pulling assemblies 5, which are respectively installed on the red punching table and are not installed. On the side of the loading and unloading assembly 6, the high-temperature blanks are pushed simultaneously from three sides for positioning.
优选地,安装座10上设置有导向槽,定位抽芯杆15可滑动连接在导向槽中,确保在定位抽芯杆15顶出时,路径稳定,确保坯料定位精确。其中直线驱动器12可以是直线油缸,也可以是直线电机。Preferably, the mounting seat 10 is provided with a guide groove, and the positioning core-pulling rod 15 is slidably connected in the guide groove to ensure a stable path when the positioning core-pulling rod 15 is ejected, and to ensure accurate positioning of the blank. The linear drive 12 may be a linear oil cylinder or a linear motor.
进一步,输出杆14上设置有螺纹部16,所述的螺纹部16上螺接有定位板17,所述的定位板17呈圆盘形且在定位板17外侧壁上设置有与输出杆14同轴设置的齿轮部18,所述的直线驱动器12上还设置有第一旋转驱动器19,所述的第一旋转驱动器19通过传动组件20与定位板17传动连接。Further, the output rod 14 is provided with a threaded portion 16 on which a positioning plate 17 is screwed. The coaxial gear part 18 and the linear driver 12 are also provided with a first rotary driver 19 , and the first rotary driver 19 is drivingly connected to the positioning plate 17 through the transmission assembly 20 .
当需要调整定位抽芯杆15的定位行程时,第一旋转驱动器19得电转动,通过传动组件20驱动定位板17转动,利用定位板17与螺纹部16之间的螺纹副,定位板17沿输出杆14轴线靠近或远离下模板4,改变定位板17与安装板11之间的距离,即改变输出杆14向下模板4运动的最大行程。通过机械方式进一步保证定位抽芯杆15的运动精度,确保坯料侧孔成形的准确性。When the positioning stroke of the positioning core-pulling rod 15 needs to be adjusted, the first rotary driver 19 is electrically rotated, and the positioning plate 17 is driven to rotate through the transmission assembly 20. The axis of the output rod 14 is close to or away from the lower mold plate 4 , changing the distance between the positioning plate 17 and the mounting plate 11 , that is, changing the maximum stroke of the output rod 14 moving to the lower mold plate 4 . The movement accuracy of the positioning core-pulling rod 15 is further ensured by mechanical means, and the accuracy of forming the side holes of the blank is ensured.
更进一步,传动组件20包括设置在定位调节间距13中的传动齿轮21,所述的传动齿轮21轴向长度大于或等于螺纹部16在定位调节间距13中的最大长度,确保定位板17处于螺纹部16的任意位置,定位板17的齿轮部18始终与传动齿轮啮合,确保第一旋转驱动器始终能控制定位板17与安装板11的相对位置。所述的传动齿轮21可转动连接定位调节间距13中且与第一旋转驱动器19的输出端、定位板17的齿轮部18分别啮合。Furthermore, the transmission assembly 20 includes a transmission gear 21 arranged in the positioning adjustment interval 13, and the axial length of the transmission gear 21 is greater than or equal to the maximum length of the threaded portion 16 in the positioning adjustment interval 13 to ensure that the positioning plate 17 is in the thread At any position of the part 16 , the gear part 18 of the positioning plate 17 is always meshed with the transmission gear to ensure that the first rotary driver can always control the relative position of the positioning plate 17 and the mounting plate 11 . The transmission gear 21 is rotatably connected to the positioning adjustment interval 13 and meshes with the output end of the first rotary driver 19 and the gear portion 18 of the positioning plate 17 respectively.
优选地,上下料组件6包括固定安装在机架1上的固定架22,所述的固定架22上平行设置有两组滑轨23,两组滑轨23中分别可滑动连接有上料滑杆24和下料滑杆25,所述的上料滑杆24与下料滑杆25靠近红冲组件2的一端分别设置有上料夹持组件26和下料接盘组件27,所述的上料滑杆24与下料滑杆25上分别设置有齿条28,所述的齿条28啮合连接有固定安装在固定架22上的第二旋转驱动器29。当坯料在高频加热炉8加热后用过工件输送装置9输送到上下料组件6的下方时,高温坯料进入上料夹持组件26,与上料滑杆24向对应的第二旋转驱动器29驱动上料滑杆24向下模板4方向运动,上料夹持组件26将高温坯料送入下模板4,随后上料滑杆24带动上料夹持组件26退出下模板4。同时,与下料滑杆25相对应的第二旋转驱动器29驱动下料滑杆25带动下料接盘组件27向红冲组件2运动,当成形完成的零件落入下料接盘组件27,下料滑杆25驱动下料接盘组件27带着成形完成的零件退出红冲组件1。Preferably, the loading and unloading assembly 6 includes a fixing frame 22 fixedly installed on the frame 1 , two sets of slide rails 23 are arranged in parallel on the fixing frame 22 , and the two sets of slide rails 23 are respectively slidably connected with feeding slides The rod 24 and the unloading slide rod 25 are respectively provided with a loading clamping assembly 26 and a blanking tray assembly 27 at the ends of the loading slide rod 24 and the unloading slide rod 25 close to the red punching assembly 2 . Gear racks 28 are respectively provided on the material sliding rod 24 and the unloading sliding rod 25 . When the blank is heated in the high-frequency heating furnace 8 and conveyed to the lower part of the loading and unloading assembly 6 by the workpiece conveying device 9, the high-temperature blank enters the loading and clamping assembly 26, and the loading slide bar 24 moves toward the corresponding second rotary driver 29. The feeding slide bar 24 is driven to move in the direction of the lower die plate 4 , the feeding clamping assembly 26 sends the high-temperature blanks into the lower die plate 4 , and then the feeding sliding bar 24 drives the feeding and clamping assembly 26 to exit the lower die plate 4 . At the same time, the second rotary driver 29 corresponding to the blanking slide bar 25 drives the blanking slide bar 25 to drive the blanking tray assembly 27 to move towards the red punching assembly 2. When the formed part falls into the blanking tray assembly 27, the blanking The sliding rod 25 drives the blanking tray assembly 27 to exit the red punching assembly 1 with the formed parts.
进一步,上料夹持组件26包括固定连接在上料滑杆24靠近红冲组件2一端的夹料块31和设置在上料滑杆24另一端的夹料直线驱动器30,所述的夹料块31上设置有轴线与工件输送装置9送料方向相同的夹料槽32,所述的夹料槽32下端面设置有下料开口33,所述的下料开口33上设置有封口板34,所述的封口板34与夹料直线驱动器30之间设置有传动杆35,所述的夹料槽32中设置有与夹料槽32向贴合的衬块36,所述的封口板34受夹料直线驱动器30驱动时可贴靠在衬块36上。所述衬块36上设置有与坯料向设培的进料槽,高温坯料进入进料槽后,夹料直线驱动器30通过传动杆35驱动封口板34抵靠在衬块36上,封锁进料槽槽口,使高温坯料不能从进料槽槽口掉落。优选的,封口板34远离传动杆35的一端设置有铲料斜面,在封口板34封口时,铲料斜面将高温坯料铲到封口板34上放,避免封口板34抵靠在高温坯料上,时高温坯料变形,在进入模腔后不能完全处于模腔中,产生不良品。Further, the feeding clamping assembly 26 includes a clamping block 31 fixedly connected to one end of the feeding sliding rod 24 close to the red punching assembly 2 and a clamping linear driver 30 disposed at the other end of the feeding sliding rod 24. The block 31 is provided with a clamping groove 32 whose axis is the same as the feeding direction of the workpiece conveying device 9, the lower end surface of the clamping groove 32 is provided with a feeding opening 33, and the feeding opening 33 is provided with a sealing plate 34, A transmission rod 35 is arranged between the sealing plate 34 and the material clamping linear driver 30 , and the clamping groove 32 is provided with a lining block 36 that is attached to the clamping groove 32 , and the sealing plate 34 receives The clamping linear drive 30 can abut against the pad 36 when driven. The lining block 36 is provided with a feeding trough which is connected to the blank. After the high-temperature blank enters the feeding trough, the clamping linear driver 30 drives the sealing plate 34 against the lining block 36 through the transmission rod 35 to block the feeding. Slot notches, so that high-temperature blanks cannot fall from the notch of the feeding trough. Preferably, the end of the sealing plate 34 away from the transmission rod 35 is provided with a shovel slope. When the sealing plate 34 is sealed, the shovel slope shovels the high-temperature blank onto the sealing plate 34 to prevent the sealing plate 34 from abutting on the high-temperature blank. When the high temperature blank is deformed, it cannot completely stay in the mold cavity after entering the mold cavity, resulting in defective products.
优选地,下料接盘组件27包括固定连接在下料滑杆25靠近红冲组件2一端的接料盘55,所述的接料盘55呈圆弧形,所述的接料盘一端设置有连接部37,另一端设置有下料缺口38,所述的连接部37铰接有下料推板39,所述的接料盘55远离下料缺口38的一端设置有限位块40。下料推板39上设置有与接料盘55固定连接的铰接轴41,所述的下料推板39远离铰接点的一端设置有下料圈42,所述的铰接轴41上设置有扭簧43,所述的扭簧43一端固定在下料推板39上,另一端固定连接在接料盘55上,所述的下料推板39上设置有驱动挡块56,所述的固定架22上设置有在下料滑杆25带动下料接盘组件27回缩时抵靠在驱动挡块56上推动下料推板39旋转的挡柱57。Preferably, the feeding tray assembly 27 includes a feeding tray 55 that is fixedly connected to one end of the feeding slide bar 25 close to the red punching assembly 2 , the feeding tray 55 is in the shape of an arc, and one end of the feeding tray is provided with a connection The other end is provided with a feeding gap 38, the connecting portion 37 is hinged with a feeding push plate 39, and the end of the receiving tray 55 away from the feeding gap 38 is provided with a limiting block 40. The unloading push plate 39 is provided with a hinge shaft 41 that is fixedly connected to the material receiving plate 55 , the end of the unloading push plate 39 away from the hinge point is provided with a cutting ring 42 , and the hinge shaft 41 is provided with a torsion ring 42 . One end of the torsion spring 43 is fixed on the blanking push plate 39, and the other end is fixedly connected to the material receiving plate 55. The blanking push plate 39 is provided with a driving block 56, and the fixing frame 22 is provided with a blocking post 57 that pushes the unloading push plate 39 to rotate against the driving block 56 when the unloading sliding rod 25 drives the unloading receiving plate assembly 27 to retract.
当零件成形完成后,红冲组件2将成形零件推出,落到接料盘55上,且落入下料圈42中,下料滑杆25带动接料盘55退出红冲组件2,在退出过程中,驱动挡块56与挡柱57接触,挡柱57反作用力给驱动挡块56,驱动挡块56带动下料推板39及下料圈42以铰接轴41转动,下料圈42带动成形零件在接料盘55上向下料缺口38移动,当成形零件经过下料缺口38时,落入成品管48中。After the parts are formed, the red punching assembly 2 pushes out the formed parts, falls on the receiving tray 55, and falls into the blanking ring 42. The blanking slide bar 25 drives the receiving tray 55 to exit the red punching assembly 2. During the process, the driving block 56 is in contact with the blocking post 57, the blocking post 57 reacts to the driving block 56, and the driving block 56 drives the blanking push plate 39 and the blanking ring 42 to rotate with the hinge shaft 41, and the blanking ring 42 drives The formed part moves on the feeding tray 55 to the feeding gap 38 , and when the formed part passes through the feeding gap 38 , it falls into the finished tube 48 .
优选地,工件输送装置9包括输送带组件58,所述的输送带组件58两侧设置有联动的限位夹板59,两块限位夹板59上分别设置有反向的螺纹孔,所述的螺纹孔中螺接有双头螺柱44,所述的双头螺柱44两端螺纹相反,所述的双头螺柱44远离红冲组件2的一端设置有调节轮45,根据坯料规格,转动调节轮45,驱动双头螺栓44转动,趋势限位夹板44同时向内收拢或向外张开,以实用坯料规格。Preferably, the workpiece conveying device 9 includes a conveyor belt assembly 58 , two side limiters 59 are provided with linked limit plates 59 , and opposite threaded holes are respectively provided on the two limit plates 59 . A double-ended stud 44 is screwed into the threaded hole. The threads at both ends of the double-ended stud 44 are opposite. The end of the double-ended stud 44 away from the red punching assembly 2 is provided with an adjusting wheel 45. Rotate the adjusting wheel 45 to drive the stud bolts 44 to rotate, and the trend limiting splint 44 is simultaneously folded inward or outwardly opened to meet the specifications of the blank.
进一步,输送带组件58靠近上下料组件6的一端设置有挡料板60和红外测温传感器,所述的挡料板60连接有驱动挡料板60靠近或远离输送带42的挡料驱动器46,所述的输送带组件58远离高频加热炉8的一端设置有废料管47和成品管48,所述的成品管48设置在下料缺口38复位后的下方。红外温度传感器实时检测通过的高温坯料温度,当温度低于预设值时,坯料进入红冲组件容易产生不良品,且对模具造成伤害。此时,挡料驱动器46驱动挡料板60远离输送带组件58,由温度不达标的坯料顺这输送带组件58进入废料管47。Further, one end of the conveyor belt assembly 58 close to the loading and unloading assembly 6 is provided with a baffle plate 60 and an infrared temperature sensor. One end of the conveyor belt assembly 58 away from the high-frequency heating furnace 8 is provided with a waste pipe 47 and a finished pipe 48, and the finished pipe 48 is arranged below the blanking gap 38 after reset. The infrared temperature sensor detects the temperature of the passing high-temperature blank in real time. When the temperature is lower than the preset value, the blank enters the red punching component, which is easy to produce defective products and cause damage to the mold. At this time, the stopper driver 46 drives the stopper plate 60 away from the conveyor belt assembly 58 , and the blanks whose temperature does not meet the standard enter the waste pipe 47 along the conveyor belt assembly 58 .
优选地,红冲组件2包括若干垂直设置且固定在红冲台板3上的导向轴49,所述的导向轴49在红冲台板3的上方依次可滑动连接有第一驱动板50和第二驱动板51,所述的第一驱动板50靠近红冲台板3的一侧设置有上模板52,所述的第一驱动板50和第二驱动板51之间设置有若干等高的连接柱53和顶针驱动器,所述的第一驱动板50远离第二驱动板51的一侧连接有红冲驱动器54。Preferably, the red punch assembly 2 includes a plurality of guide shafts 49 vertically arranged and fixed on the red punch platen 3 . The guide shafts 49 are slidably connected with the first drive plate 50 and the first drive plate 50 and The second driving plate 51, the upper template 52 is provided on the side of the first driving plate 50 close to the red punching platen 3, and several equal heights are arranged between the first driving plate 50 and the second driving plate 51 The connecting column 53 and the ejector pin driver are connected to the red-punch driver 54 on the side of the first driving board 50 away from the second driving board 51 .
当坯料进入红冲组件2下方时,红冲驱动器54驱动第二驱动板51并通过连接柱53带动第一驱动板50及上模板52向下模板4靠近,实现坯料红冲成形,完成后,顶针驱动器驱动顶针将成形零件顶出。When the blank enters under the red punching assembly 2, the red punching driver 54 drives the second driving plate 51 and drives the first driving plate 50 and the upper template 52 to approach the lower template 4 through the connecting column 53 to realize the red punching of the blank. The ejector pin driver drives the ejector pin to eject the formed part.
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art of the present invention can make various modifications or supplements to the described specific embodiments or replace them in similar ways, but will not deviate from the spirit of the present invention or go beyond the appended claims the defined range.
尽管本文较多地使用了支架1、旋转驱动装置2、凸轮3、不完全齿轮4、夹持组件5、推顶组件6、远休止曲面7、摆杆8、连接部9、从动部10、弹性件11、夹持臂12、弯曲部13、夹头14、定位弧面15、导向架16、齿条17、导向槽18、推杆19、采摘头20、齿轮21、直齿条22、衔接块23、导向拉杆24、导向块25、导孔26、手杆27、固定把手28、活动把手29、支撑边30、护板31、控制室32等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although the bracket 1, the rotary drive device 2, the cam 3, the incomplete gear 4, the clamping component 5, the ejector component 6, the distal rest surface 7, the swing rod 8, the connecting part 9, the driven part 10 are used more in this paper , elastic member 11, clamping arm 12, bending part 13, collet 14, positioning arc surface 15, guide frame 16, rack 17, guide groove 18, push rod 19, picking head 20, gear 21, straight rack 22 , connecting block 23, guide rod 24, guide block 25, guide hole 26, handle bar 27, fixed handle 28, movable handle 29, support edge 30, guard plate 31, control room 32 and other terms, but do not exclude the use of other terms possibility. These terms are used only to more conveniently describe and explain the essence of the present invention; it is contrary to the spirit of the present invention to interpret them as any kind of additional limitations.
Claims (10)
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| CN201821470184.8U CN209139575U (en) | 2018-09-07 | 2018-09-07 | It is automatically red to rush metal forming machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109226409A (en) * | 2018-09-07 | 2019-01-18 | 诸暨市润拓机械自动化科技有限公司 | It is automatically red to rush metal forming machine |
| CN113909362A (en) * | 2021-10-29 | 2022-01-11 | 台州环联科技有限公司 | A red punching machine |
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2018
- 2018-09-07 CN CN201821470184.8U patent/CN209139575U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109226409A (en) * | 2018-09-07 | 2019-01-18 | 诸暨市润拓机械自动化科技有限公司 | It is automatically red to rush metal forming machine |
| CN109226409B (en) * | 2018-09-07 | 2024-08-30 | 天津诺利特金属制品有限公司 | Full-automatic red punching metal forming machine |
| CN113909362A (en) * | 2021-10-29 | 2022-01-11 | 台州环联科技有限公司 | A red punching machine |
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