CN209131721U - A kind of outer detection device of bend pipe line - Google Patents
A kind of outer detection device of bend pipe line Download PDFInfo
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- CN209131721U CN209131721U CN201822058460.6U CN201822058460U CN209131721U CN 209131721 U CN209131721 U CN 209131721U CN 201822058460 U CN201822058460 U CN 201822058460U CN 209131721 U CN209131721 U CN 209131721U
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Abstract
The utility model relates to bend pipe processing and detection technique field, especially a kind of outer detection device of bend pipe line of the finished product bend pipe detection applied to after processing is completed.A kind of outer detection device of bend pipe line, including pedestal, the pedestal is equipped with rotating platform, the rotating platform is equipped with bent pipe fixing structure, vision-based detection structure is successively arranged above the rotating platform, notch detection structure, piano plate structure and expander detection structure, decelerating motor is equipped with below the rotating platform, decelerating motor rotation drives rotating platform rotation, bend pipe on bent pipe fixing structure passes sequentially through vision-based detection structure, notch detection structure, the detection of piano plate structure and expander detection structure, the decelerating motor, vision-based detection structure, notch detection structure, piano plate structure and expander detection structure are connect with control system.The usefulness of the utility model: detection process only needs that manually bend pipe is put into fixing seat, and detection speed is fast, and detection knot is accurate.
Description
Technical field
The utility model relates to bend pipe processing and detection technique field, especially a kind of finished products applied to after processing is completed
The outer detection device of the bend pipe line of bend pipe detection.
Background technique
Finished product bend pipe after processing is completed the problem of often shape is more complicated, and there is detection difficults.If without special
The detection device of door, and if using artificial detection, detection speed is slow, and the inefficiency of artificial detection is time-consuming and laborious；Testing number
It is very big according to a possibility that not accurate enough, artificial detection has error, it will seriously affect the qualification rate of product.
Summary of the invention
In order to solve the technical problem of above-mentioned artificial detection finished product bend pipe low efficiency, data inaccuracy, the utility model is mentioned
For detection device outside a kind of bend pipe line.
The technical solution of the utility model is as follows:
A kind of outer detection device of bend pipe line, including pedestal, the pedestal are equipped with rotating platform, set on the rotating platform
There is bent pipe fixing structure, is successively arranged vision-based detection structure, notch detection structure, piano plate structure above the rotating platform
With expander detection structure, the rotating platform lower section is equipped with decelerating motor, and decelerating motor rotation drives rotating platform rotation, bend pipe
Bend pipe on fixed structure passes sequentially through vision-based detection structure, notch detection structure, piano plate structure and expander detection structure
Detection, the decelerating motor, vision-based detection structure, notch detection structure, piano plate structure and expander detection structure and control
System connection processed.
The bent pipe fixing structure includes the fixing seat of installation on the rotating platform, and the fixing seat is equipped with fixed bending tube
Card column and cushion block.
The vision-based detection structure includes detection camera, and the detection camera is mounted on the base by bracket, is examined
It is corresponding with bent pipe fixing structure position below to survey camera.
The notch detection structure includes notch detection components, described to be mounted on the base by bracket, notch detection group
Part is corresponding with bent pipe fixing structure position below.
The piano plate structure and expander detection structure are collocated with each other work, the piano plate structure include briquetting and
Flexible steel ball, the briquetting are connect with lower air cylinder, and the lower air cylinder is mounted on the base by bracket, the flexible steel ball
It is arranged in conduit, flexible steel ball rear end is connect with telescopic cylinder, and the telescopic cylinder is mounted on the base by bracket, described
Expander detection structure includes touching piece, and the piece that touches is connect with lifting cylinder, and the lifting cylinder is mounted on bottom by bracket
On seat.
The briquetting lower end is recessed inwardly to form fixed groove, and the longitudinal section of the fixed groove is semicircle, described solid
Determine groove internal diameter to be adapted to bend pipe outer diameter.
The flexible steel ball head is steel ball, and the steel ball rear end connects elastomer, the elastomer rear end and flexible gas
Cylinder connection, the conduit and telescopic cylinder are obliquely installed.
The rotating platform side is equipped with bend pipe and takes out structure, and it includes clamping jaw that the bend pipe, which takes out structure, the clamping jaw with
Gripper cylinder connection, the gripper cylinder are connect with rotary cylinder, and the rotary cylinder is connect with upper and lower air cylinders, the gas up and down
Cylinder is connect with the sliding block on traversing guide rail, and the sliding block is connect with traversing motor, and the traversing guide rail is connected by bracket and pedestal
It connects.
The clamping jaw inner end is recessed inwardly to form clamp groove, and clamp groove forms a circle after described two jaws closes
Shape space, the circular space internal diameter are adapted to bend pipe outer diameter.
The rotating platform side is equipped with transfer structure, and the transfer structure includes conveyer belt, and the conveyer belt passes through branch
Frame is mounted on the base, and conveyer belt is connect with transport motor, and rejected product discharge structure and coding are equipped with above the conveyer belt
Structure, the rejected product discharge structure includes shift plate, and rejected product is equipped on the outside of the shift plate and is discharged guide plate, the shift plate with
The connection of shift plate cylinder, the shift plate cylinder are connect by bracket with pedestal, and the coding structure includes ink jet numbering machine, the ink jet numbering machine
It is connect by bracket with pedestal.
Using the technical solution of the utility model, structure novel is ingenious in design, only needs manually by bend pipe in detection process
It is placed into fixing seat, furthermore whole prosthetic participates in, and faster, detection knot is more acurrate for detection speed；Use infrared Distance-sensing
Device, visual sensor measure more acurrate than conventional gauges.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of the utility model；
Fig. 3 is the partial structure diagram of the utility model；
Fig. 4 is the side structure schematic view of the utility model；
Fig. 5 is the side structure schematic view of the utility model；
Fig. 6 is the overlooking structure diagram of the utility model；
Fig. 7 is the partial structure diagram of the utility model；
Fig. 8 is the partial structure diagram of the utility model；
Fig. 9 is the partial structure diagram of the utility model.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
A kind of outer detection device of bend pipe line as shown in Fig. 1 ~ 9, including pedestal 1, the pedestal 1 are flat equipped with circular rotating
Platform 2, the rotating platform 2 are equipped with 8 equally distributed bent pipe fixing structures, and the bent pipe fixing structure includes passing through bolt
The square mounting 3 being mounted on rotating platform 2, the fixing seat 3 are equipped with 6 card column 4 and 1 cushion blocks 5 of fixed bending tube,
Wherein 4 card columns 4 are used for the middle section of fixed bending tube, and 2 card columns 4 are used for the side elbow of fixed bending tube, and 5 surface of cushion block is inclined
Tiltedly setting is used to support the elbow that the other side of bend pipe tilts, and bend pipe is placed in fixing seat 3, is caught among each card column 4, Gu
It is fixed secured, it is not susceptible to the accident deviate from 2 rotation process of rotating platform, is successively arranged vision above the rotating platform 2
Detection structure, notch detection structure, piano plate structure and expander detection structure are equipped with the electricity that slows down below the rotating platform 2
Machine, rotating platform 2 are connect with decelerating motor rotor, and decelerating motor rotation drives rotating platform 2 to rotate, on bent pipe fixing structure
Bend pipe passes sequentially through the detection of vision-based detection structure, notch detection structure, piano plate structure and expander detection structure, whole nothing
Artificial to participate in, faster, detection knot is more acurrate for detection speed, range sensor and visual sensor is used in detection process, than passing
Gage measuring of uniting is more acurrate.
The vision-based detection structure includes detection camera 6, and the detection camera 6 is mounted on pedestal 1 by bracket,
It is corresponding with bent pipe fixing structure position below to detect camera 6, detection camera 6 is tilted towards outside setting, solid with lower section
Bend position in reservation 3 is corresponding, and for detecting the qualified or not of elbow clamp, detection speed is fast, and detection knot is accurate.
The notch detection structure includes notch detection components 7, described to be mounted on pedestal 1 by bracket, notch detection
Component 7 is corresponding with bent pipe fixing structure position below, and notch detection components 7 are tilted towards outside setting, with lower section fixing seat 3
On bend position it is corresponding, notch detection components 7 use infrared distance sensor, for detecting the notch at bend
Qualified or not, detection speed is fast, and detection knot is accurate.
The piano plate structure and expander detection structure are collocated with each other work, and the piano plate structure includes briquetting 8
With flexible steel ball 9,8 lower end of briquetting is recessed inwardly to form fixed groove, and the longitudinal section of the fixed groove is semicircle, institute
It states fixed groove internal diameter to be adapted to bend pipe outer diameter, fixed groove is contacted with outer wall in the middle part of bend pipe after briquetting 8 pushes, and bend pipe is secured
It is fixed in fixing seat 3,8 upper end of briquetting is connect with the lever in lower air cylinder, and the lower air cylinder is installed by bracket
On pedestal 1,8 lower end of briquetting is equipped with pressing plate 18, for the position of fixed bending tube elbow, under briquetting 8 is under lower air cylinder drive
Pressure, the bend pipe of lower section is fixedly secured in fixing seat 3, and flexible 9 head of steel ball is steel ball, and the steel ball rear end connects bullet
Property body, elastomer can be a flexible column, and steel ball rear end is connect with flexible column, be arranged with spring outside flexible column, such to set
Meter can be passed through without blocking in bend pipe so that flexible steel ball 9 has good tracking, and is unlikely to excessively soft and nothing
Method is walked in bend pipe, and the elastomer, that is, flexible column rear end is connect with the lever in telescopic cylinder, and the flexible steel ball 9 is arranged
In conduit 10, the telescopic cylinder is mounted on pedestal 1 by bracket, and conduit 10 and telescopic cylinder are obliquely installed, conduit 10
Aperture position it is corresponding with the elbow position of bend pipe, the expander detection structure include touch piece 11, it is described to touch 11 liang of piece
Side is equipped with light sensor 19, described to touch piece 11 and light sensor 19 for detecting the flexible steel ball 9 leant out out of bend pipe
It is connect with the lever in lifting cylinder, the lifting cylinder is mounted on pedestal 1 by bracket, and the conduit 10 is arranged in briquetting
8 outside, lower air cylinder movement drive the pushing of briquetting 8 that bend pipe is fixedly secured in fixing seat 3, and lifting cylinder movement drives
It touches piece 11 and light sensor 19 to decline, telescopic cylinder movement drives the flexible steel ball 9 in conduit 10 to travel forward, from curved
One elbow of pipe enters, and passes through in bend pipe, leans out from another elbow, and the steel ball leant out is contacted with piece 11 is touched, and
Block the light that the light sensor 19 of two sides issues, then judge the inner diameter size of bend pipe be it is qualified, steel ball cannot lean out or
Piece 11 cannot be touched after leaning out is then judged as unqualified.
2 side of rotating platform is equipped with bend pipe and takes out structure, and it includes clamping jaw 12, the clamping jaw that the bend pipe, which takes out structure,
12 inner ends are recessed inwardly to form clamp groove, and described two clamping jaws 12 close up rear clamp groove and form a circular space, described
Circular space internal diameter is adapted to bend pipe outer diameter, can be by securely clamping in the middle part of bend pipe, the clamping jaw 12 and the lever in gripper cylinder
Connection, the gripper cylinder connect with rotary cylinder, and the rotary cylinder is connect with upper and lower air cylinders, the upper and lower air cylinders with it is traversing
Sliding block 14 on guide rail 13 connects, and the sliding block 14 is connect with traversing motor, and the traversing guide rail 13 is connected by bracket and pedestal 1
It connecing, upper and lower air cylinders movement drives clamping jaw 12 to move downward, and two clamping jaws 12 reach the two sides in the middle part of bend pipe, and gripper cylinder acts,
It drives two clamping jaws 12 to clamp in opposite directions, bend pipe is clamped from middle part, upper and lower air cylinders reset, and drive clamping jaw 12 to reset upwards, simultaneously
Rotary cylinder movement, drives clamping jaw 12 to be rotated, and traversing electric motor starting drives clamping jaw 12 to move out, and reaches predetermined position
Upper and lower air cylinders act afterwards, and clamping jaw 12 is driven to move downward, and gripper cylinder resets, and drive two clamping jaws 12 to unclamp outward, by bend pipe
It is placed into predetermined position, completes the removal process of bend pipe.
2 side of rotating platform is equipped with transfer structure, and the transfer structure includes conveyer belt 15, and the conveyer belt 15 is logical
It crosses bracket to be mounted on pedestal 1, conveyer belt 15 is connect with transport motor, and rejected product discharge knot is equipped with above the conveyer belt 15
Structure and coding structure, the rejected product discharge structure include shift plate 16, and the shift plate 16 is connect with shift plate bracket, the shift plate
Bracket is connect with the lever in shift plate cylinder, is equipped on the outside of the shift plate 16 and is led convenient for the rejected product discharge of rejected product discharge
Plate, the shift plate cylinder are connect by bracket with pedestal 1, and the coding structure includes ink jet numbering machine 17,17 rear of ink jet numbering machine
It equipped with vision-based detection camera, tests to the effect of coding, the ink jet numbering machine 17 and vision-based detection camera pass through bracket
It is connect with pedestal 1.
The decelerating motor, notch detection components 7, lower air cylinder, telescopic cylinder, lifting cylinder, touches detection camera 6
Contact 11, light sensor 19, gripper cylinder, rotary cylinder, upper and lower air cylinders, traversing motor, transport motor, shift plate cylinder and spray
Ink recorder 17 is connect with control system, and detection camera 6, notch detection components 7 touch piece 11, light sensor 19 and ink jet numbering machine
17 are electrically connected with control system, and control system includes PLC, PLC input terminal connecting detection camera 6, notch detection components 7,
Piece 11, light sensor 19 and switch are touched, output end connects decelerating motor, lower air cylinder, telescopic cylinder, lifting cylinder, folder
Cylinder, rotary cylinder, upper and lower air cylinders, traversing motor, transport motor, shift plate cylinder and ink jet numbering machine 17 are held, each movement has sensor
By execution feedback into PLC, guarantee the smooth orderly completion of production process.
In use, manually bend pipe is placed into fixing seat 3, and presses and start switch, decelerating motor starting drives rotation
Platform 2 rotates 45 degree of angles, and the bend pipe under each station is moved at next station, and bend pipe reaches under vision-based detection structure
Side, detection camera 6 detect clamp at bend, and then bend pipe reaches below notch detection structure, notch detection
Component 7 detects the notch at bend using infrared ray, and then bend pipe reaches piano plate structure and expander detection
Below structure, lower air cylinder movement drives briquetting 8 to move downward, the bend pipe of lower section is fixedly secured in fixing seat 3, goes up and down
Cylinder movement, piece 11 is touched in drive and light sensor 19 declines, and telescopic cylinder movement drives the flexible steel ball 9 in conduit 10
Travel forward, enter from one elbow of bend pipe, pass through in bend pipe, leant out from another elbow, the steel ball leant out with touch
Contact 11 contacts, and the light that the light sensor 19 for blocking two sides issues, then judges the inner diameter size of bend pipe for qualification, steel ball
Piece 11 cannot be touched after cannot leaning out or leaning out is then judged as unqualified, and telescopic cylinder resets, and drives flexible steel ball 9
It resetting, lower air cylinder resets, and briquetting 8 is driven to reset, and lifting cylinder resets, and piece 11 is touched in drive and light sensor 19 resets,
Bend pipe takes bend pipe to by rotating platform 2 and takes out below structure, and upper and lower air cylinders movement drives clamping jaw 12 to move downward, two clamping jaws
12 reach the two sides in the middle part of bend pipe, and gripper cylinder movement drives two clamping jaws 12 to clamp in opposite directions, bend pipe is clamped from middle part, on
Lower cylinder resets, and clamping jaw 12 is driven to reset upwards, while rotary cylinder acts, and drives clamping jaw 12 to be rotated, traversing motor opens
It is dynamic, drive clamping jaw 12 to move out, upper and lower air cylinders act after reaching 15 top of conveyer belt, drive clamping jaw 12 to move downward, clamp
Cylinder resets, and drives two clamping jaws 12 to unclamp outward, bend pipe is placed on conveyer belt 15, and transport motor starting drives transmission
Band 15 rotates down, and bend pipe reaches on the outside of rejected product discharge structure, if this bend pipe testing result is judged as qualified, bend pipe after
It is continuous to move down, it reaches below coding structure, ink jet numbering machine 17 is sprayed after corresponding batch number etc. encodes on bend pipe below slide-in
Qualified product collecting box in, if this bend pipe testing result is judged as unqualified, shift plate cylinder movement drives shift plate 16 to outward transport
It is dynamic, bend pipe is slid into the rejected product collecting box in outside from rejected product discharge guide plate.
It should be understood that the above is only the preferred embodiment of the utility model only, it is not sufficient to limit this reality
With novel technical solution, for those of ordinary skills, within the spirit and principles of the present invention, Ke Yigen
Increased and decreased according to above description, replaced, converted or is improved, and all these increases and decreases, replacement, transformation or improved technical side
Case all should belong to the protection scope of the appended claims for the utility model.
Claims (10)
1. a kind of outer detection device of bend pipe line, including pedestal (1), it is characterised in that: the pedestal (1) is equipped with rotating platform
(2), the rotating platform (2) is equipped with bent pipe fixing structure, is successively arranged vision-based detection knot above the rotating platform (2)
Structure, notch detection structure, piano plate structure and expander detection structure, rotating platform (2) lower section are equipped with decelerating motor, subtract
Speed motor rotation drives rotating platform (2) rotation, and the bend pipe on bent pipe fixing structure passes sequentially through vision-based detection structure, notch inspection
The detection of geodesic structure, piano plate structure and expander detection structure, the decelerating motor, vision-based detection structure, notch detection knot
Structure, piano plate structure and expander detection structure are connect with control system.
2. the outer detection device of bend pipe line according to claim 1, it is characterised in that: the bent pipe fixing structure includes installation
Fixing seat (3) on rotating platform (2), the fixing seat (3) are equipped with the card column (4) and cushion block (5) of fixed bending tube.
3. the outer detection device of bend pipe line according to claim 1, it is characterised in that: the vision-based detection structure includes detection
Camera (6), the detection camera (6) are mounted on pedestal (1) by bracket, and detection camera (6) is curved with below
Pipe fixation structure position is corresponding.
4. the outer detection device of bend pipe line according to claim 1, it is characterised in that: the notch detection structure includes notch
Detection components (7), described to be mounted on pedestal (1) by bracket, notch detection components (7) and bent pipe fixing structure below
Position is corresponding.
5. the outer detection device of bend pipe line according to claim 1, it is characterised in that: the piano plate structure and expander inspection
Geodesic structure is collocated with each other work, and the piano plate structure includes briquetting (8) and flexible steel ball (9), the briquetting (8) and pushes
Cylinder connection, the lower air cylinder are mounted on pedestal (1) by bracket, and flexible steel ball (9) setting is interior in conduit (10),
Flexible steel ball (9) rear end is connect with telescopic cylinder, and the telescopic cylinder is mounted on pedestal (1) by bracket, the expander inspection
Geodesic structure includes touching piece (11), and the piece (11) that touches is connect with lifting cylinder, and the lifting cylinder is mounted on by bracket
On pedestal (1).
6. the outer detection device of bend pipe line according to claim 5, it is characterised in that: briquetting (8) lower end is recessed inwardly
Fixed groove is formed, the longitudinal section of the fixed groove is semicircle, and the fixed groove internal diameter is adapted to bend pipe outer diameter.
7. the outer detection device of bend pipe line according to claim 5, it is characterised in that: flexible steel ball (9) head is steel
Ball, the steel ball rear end connect elastomer, and the elastomer rear end is connect with telescopic cylinder, the conduit (10) and telescopic cylinder
It is obliquely installed.
8. the outer detection device of bend pipe line according to claim 1, it is characterised in that: rotating platform (2) side is equipped with
Bend pipe takes out structure, and it includes clamping jaw (12) that the bend pipe, which takes out structure, and the clamping jaw (12) connect with gripper cylinder, the clamping
Cylinder is connect with rotary cylinder, and the rotary cylinder is connect with upper and lower air cylinders, on the upper and lower air cylinders and traversing guide rail (13)
Sliding block (14) connection, the sliding block (14) connect with traversing motor, and the traversing guide rail (13) is connected by bracket and pedestal (1)
It connects.
9. the outer detection device of bend pipe line according to claim 8, it is characterised in that: clamping jaw (12) inner end is recessed inwardly
Clamp groove is formed, described two clamping jaws (12) close up rear clamp groove and form a circular space, the circular space internal diameter
It is adapted to bend pipe outer diameter.
10. the outer detection device of bend pipe line according to claim 1, it is characterised in that: rotating platform (2) side is equipped with
Transfer structure, the transfer structure include conveyer belt (15), and the conveyer belt (15) is mounted on pedestal (1) by bracket, are passed
It send band (15) to connect with transport motor, rejected product discharge structure and coding structure is equipped with above the conveyer belt (15), it is described
Rejected product discharge structure includes shift plate (16), rejected product is equipped on the outside of the shift plate (16), guide plate, the shift plate is discharged
(16) it is connect with shift plate cylinder, the shift plate cylinder is connect by bracket with pedestal (1), and the coding structure includes ink jet numbering machine
(17), the ink jet numbering machine (17) is connect by bracket with pedestal (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822058460.6U CN209131721U (en) | 2018-12-08 | 2018-12-08 | A kind of outer detection device of bend pipe line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822058460.6U CN209131721U (en) | 2018-12-08 | 2018-12-08 | A kind of outer detection device of bend pipe line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209131721U true CN209131721U (en) | 2019-07-19 |
Family
ID=67248430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822058460.6U Active CN209131721U (en) | 2018-12-08 | 2018-12-08 | A kind of outer detection device of bend pipe line |
Country Status (1)
| Country | Link |
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| CN (1) | CN209131721U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109443437A (en) * | 2018-12-08 | 2019-03-08 | 宁波宏志机器人科技有限公司 | A kind of outer detection device of bend pipe line |
-
2018
- 2018-12-08 CN CN201822058460.6U patent/CN209131721U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109443437A (en) * | 2018-12-08 | 2019-03-08 | 宁波宏志机器人科技有限公司 | A kind of outer detection device of bend pipe line |
| CN109443437B (en) * | 2018-12-08 | 2023-11-14 | 宁波宏志机器人科技有限公司 | Outside-line detection equipment for bent pipe |
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