CN209125309U - A kind of continuous synchronization process equipment - Google Patents
A kind of continuous synchronization process equipment Download PDFInfo
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- CN209125309U CN209125309U CN201821463158.2U CN201821463158U CN209125309U CN 209125309 U CN209125309 U CN 209125309U CN 201821463158 U CN201821463158 U CN 201821463158U CN 209125309 U CN209125309 U CN 209125309U
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Abstract
The utility model discloses a kind of continuous synchronization process equipments, belong to processing equipment field.A kind of continuous synchronization process equipment of the utility model, including rack, transmission device, linear drives mould group and machining tool, linear drives mould group is oblique across above transmission device, and the conveying direction in linear reciprocating motion direction and transmission device of the machining tool in linear drives mould group has the angle of a non-90 degree.The utility model is oblique across above transmission device by linear drives mould group by machining tool, drive machining tool oblique movement can be instead of the driving campaign of traditional X-axis and Y-axis both direction by one group of linear drives mould group, in the case where realizing continuous synchronization processing action, not only reduce equipment manufacturing costs, and improve the reset speed of machining tool, to which the speed of service of transmission device greatly improved, broken traditional three axis machining equipment can not lifting means travelling speed bottleneck, Continuous maching efficiency greatly improved.
Description
Technical field
The utility model relates to processing equipment fields, more specifically to a kind of continuous synchronization process equipment.
Background technique
With the continuous improvement of science and technology, more and more to add for the mankind free from complete manual state
Construction equipment comes into being.In mechanical processing process, automation equipment gradually instead of manual operation, improve production efficiency and
Processing quality.By taking technical field of board processing as an example, there are many synchronous processing equipment at present to replace manual operations, overcome
Hand cut is of poor quality, scale error is big, waste of material is big, following process heavy workload, while working condition is severe, production
The defects of low efficiency.
Existing synchronous processing equipment has the transmission device of continuous conveyor process equipment, adds to meet continuous synchronization
Work needs, and processing unit (plant) is typically designed to move vertically with the homodromous X-axis movement mechanism of transmission device and with transmission device
Y-axis movement mechanism, when work, need the conveying speed synchronously control X-axis movement mechanism and Y-axis fitness machine according to transmission device
The cooperative motion of structure.Such as China Patent No. ZL201621124251.1, authorized announcement date is on June 9th, 2017, innovation and creation name
Referred to as: a kind of servo synchronization feeding portal frame device of computerized numerical control sawing machine, this application are related to a kind of servo synchronization of computerized numerical control sawing machine
Portal frame device is fed, sawing device technical field is belonged to, this portal frame device includes portal frame and is arranged on the gantry
Power head, the both sides of sawing machine lathe bed are provided with linear guide, and the both ends of portal frame are respectively erected in corresponding linear guide simultaneously
It can be moved back and forth along linear guide, the outside of linear guide is also correspondingly arranged on rack gear, and rack gear and linear guide are along workpiece
Direction of feed setting, the both ends of portal frame are provided with power-driven mechanism corresponding with respective side linear guide and rack gear, should
Power-driven mechanism includes gear, feeding speed reducer and servo longitudinal motor.The portal frame of this application is watched for two sets using left and right
The synchronous driving of dress system, each power head have respectively corresponded individual servo-system, are able to achieve X-axis, the accurate of Y-axis feeds and determine
Position, it is ensured that feed adjusted without step velocity and high-precision sizing, but there are three the power heads on the faucet frame, Mei Gedong
Power head corresponds to a cross feed device, and such a three axis design, complicated in mechanical structure, device cost of manufacture is high, and
The control difficulty for increasing all directions movement velocity, is further improved.
Summary of the invention
1. utility model technical problems to be solved
The purpose of the utility model is to overcome the existing process equipment deficiency that processing efficiency is low, equipment cost is high,
A kind of continuous synchronization process equipment is provided, using the technical solution of the utility model, machining tool is passed through into linear drives mould
Group is oblique across above transmission device, drives machining tool oblique movement that can replace tradition by one group of linear drives mould group
The driving campaign of X-axis and Y-axis both direction not only reduces equipment system in the case where realizing continuous synchronization processing action
This is caused, and improves the reset speed of machining tool, so that the speed of service of transmission device greatly improved, has broken biography
Unite three axis machining equipment can not lifting means travelling speed bottleneck, Continuous maching efficiency greatly improved；And reduce one
The motor control in a direction, the simpler convenience of the control of complete equipment, by the movement velocity and transmission that control machining tool
Various machining path designs can be realized in certain proportion relationship in the conveying speed of device, are particularly suitable for being transversely to the conveying direction
On positive machining path.2. technical solution
In order to achieve the above objectives, technical solution provided by the utility model are as follows:
A kind of continuous synchronization process equipment of the utility model, including rack and in rack for be continuously conveyed it is to be added
The transmission device of work material further includes linear drives mould group and the processing work by linear drives mould group driving linear reciprocating motion
Tool, the linear drives mould group is oblique across above transmission device, and the machining tool is in linear drives mould group
The conveying direction of linear reciprocating motion direction and transmission device has the angle of a non-90 degree.
Further, linear reciprocating motion direction and transmission device of the machining tool in linear drives mould group
Conveying direction between angle be 15 °~75 °.
Further, linear reciprocating motion direction and transmission device of the machining tool in linear drives mould group
Conveying direction between angle be 30 °~60 °.
Further, working motion direction of the machining tool in linear drives mould group be in the X-axis direction
Component velocity direction is consistent with the conveying speed direction of transmission device.
It further, further include position sensor and controller, the position sensor is conveyed set on transmission device
It at the preceding working procedure position in direction, and is electrically connected with the controller, for detecting the location information of material to be processed, the control
Device is electrically connected with the executing agency of transmission device, linear drives mould group and machining tool respectively, for according to material to be processed
Location information controls transmission device, linear drives mould group and machining tool and cooperates.
Further, the linear drives mould group includes crossbeam, cross motor and transmission mechanism, and the crossbeam is logical
Cross that bracket is oblique across above transmission device, the machining tool guiding is installed on crossbeam, the cross motor and
Transmission mechanism is mounted on crossbeam, and cross motor connects machining tool by transmission mechanism.
Further, the machining tool is installed on by the longitudinal driving mechanism that control machining tool moves up and down
On crossbeam.
Further, the machining tool is electric cutting saw, milling machine component, laser cutter, glue gun and picture
One of pen.
3. beneficial effect
Using technical solution provided by the utility model, compared with existing well-known technique, there is following remarkable result:
(1) machining tool is passed through the oblique cross of linear drives mould group by a kind of continuous synchronization process equipment of the utility model
Above across transmission device, drive machining tool oblique movement that can replace traditional X-axis and Y-axis by one group of linear drives mould group
The driving campaign of both direction not only reduces equipment manufacturing costs in the case where realizing continuous synchronization processing action, and
And the reset speed of machining tool is improved, so that the speed of service of transmission device greatly improved, breaks traditional three axis and added
Construction equipment can not lifting means travelling speed bottleneck, Continuous maching efficiency greatly improved；And reduce a direction
Motor control, the simpler convenience of the control of complete equipment, by control machining tool movement velocity and transmission device it is defeated
It send speed that various machining path designs can be realized in certain proportion relationship, is particularly suitable for the forward direction being transversely to the conveying direction
Machining path；
(2) a kind of continuous synchronization process equipment of the utility model, machining tool are reciprocal straight in linear drives mould group
Angle between the line direction of motion and the conveying direction of transmission device is 15 °~75 °, and is preferred with 30 °~60 °, such
Angular range is conducive to the conveying speed for preferably cooperating transmission device, improves the working efficiency of equipment；
(3) a kind of continuous synchronization process equipment of the utility model, processing fortune of the machining tool in linear drives mould group
The component velocity direction of dynamic direction in the X-axis direction is consistent with the conveying speed direction of transmission device, and it is quick to be conducive to machining tool
It treats rapidoprint and carries out various forms of processing, improve working efficiency；
(4) a kind of continuous synchronization process equipment of the utility model, can be real-time monitored to be processed using position sensor
The position of material, and by position range to controller, so that controller control transmission device, linear drives mould group and machining tool
It cooperates, improves the Accuracy and high efficiency of following process；
(5) a kind of continuous synchronization process equipment of the utility model, linear drives mould group is by crossbeam, cross motor and transmission
Mechanism composition, crossbeam is oblique across above transmission device by bracket, linear drives mould group install on the rack it is reliable and stable,
And the movement of linear drives mould group is quickly and efficiently；
(6) longitudinal driving mechanism is arranged to control machining tool in a kind of continuous synchronization process equipment of the utility model
It moves up and down, facilitates some manufacturing procedures needed to be reset, be conducive to fast implement reset；
(7) a kind of continuous synchronization process equipment of the utility model, machining tool can be electric slicer, glue gun etc.
Various processing auxiliary tools, enrich the type of processing, and only need directly to be modified when needing to change tool, equipment other
Part haves no need to change, and advantageously reduces cost, has wide range of applications；
(8) a kind of continuous synchronization process equipment of the utility model, in the movement speed and transmission for controlling machining tool
After relationship between the transmission speed of device, it is processed to material in-position post-processing tool, easy to operate, work
It is high-efficient, and system control is simple and convenient；
(9) a kind of continuous synchronization process equipment of the utility model is examined before machining tool processing using position sensor
It surveys initial position and controls linear drives mould group and machining tool execution synchronous processing work with movement controller, improve processing
Accuracy has preferable economic benefit.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of continuous synchronization process equipment of the utility model；
Fig. 2 is a kind of rack construction schematic diagram of continuous synchronization process equipment of the utility model；
Fig. 3 is a kind of top view of continuous synchronization process equipment of the utility model；
Fig. 4 is a kind of straight line mould group of continuous synchronization process equipment of the utility model and an angle of machining tool combination
The structural schematic diagram of degree；
Fig. 5 be the utility model a kind of continuous synchronization process equipment straight line mould group and machining tool combination another
The structural schematic diagram of angle.
Label declaration in schematic diagram:
1, rack；2, transmission device；3, linear drives mould group；4, speed reducer；5, machining tool；6, longitudinal driving mechanism；
7, cross motor；8, bracket；9, crossbeam.
Specific embodiment
For the content for further appreciating that the utility model, the utility model is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment
In conjunction with shown in Fig. 1 to Fig. 5, a kind of continuous synchronization process equipment of the present embodiment, including rack 1 and be set to rack 1
On for the transmission device 2 of material to be processed to be continuously conveyed, further include linear drives mould group 3 and is driven by linear drives mould group 3
The machining tool 5 of linear reciprocating motion, linear drives mould group 3 is oblique across above transmission device 2, and machining tool 5 is in straight line
Drive the conveying direction in linear reciprocating motion direction and transmission device 2 in mould group 3 that there is the angle of a non-90 degree.Work will be processed
Tool 5 is oblique across above transmission device 2 by linear drives mould group 3, drives machining tool by one group of linear drives mould group 3
5 oblique movements can replace the driving campaign of traditional X-axis and Y-axis both direction, in the feelings for realizing continuous synchronization processing action
Under condition, equipment manufacturing costs are not only reduced, and improve the reset speed of machining tool 5, so that transmission greatly improved
The speed of service of device 2, broken traditional three axis machining equipment can not lifting means travelling speed bottleneck, the company of greatly improved
Continuous processing efficiency；And reduce the motor control in a direction, the simpler convenience of the control of complete equipment is added by control
Various machining path designs can be realized in certain proportion relationship in the movement velocity of work tool 5 and the conveying speed of transmission device 2,
It is particularly suitable for the positive machining path being transversely to the conveying direction.The setting of above-mentioned angle is arranged according to specific needs, but
Angle it is excessive or it is too small there is certain drawback, such as when angle is excessive (close to 90 ° ground when), at this time will be to material to be processed
When material carries out vertical positive processing, since machining tool 5 is too small in the component velocity of X-direction, lead to the conveying speed of transmission device 2
Degree is also too small, seriously affects Continuous maching efficiency；When angle is too small, one side linear drives mould group 3 it is remote across distance, be
Meet the conveying speed needs of transmission device 2, it is for the driving speed of linear drives mould group 3 more demanding, on the other hand
Since linear drives mould group 3 is across apart from far, the processing resetting time of machining tool 5 is also longer, for some working intervals
Shorter situation is difficult to meet processing needs.For this purpose, in the present embodiment preferably, machining tool 5 is in linear drives mould group 3
Angle between linear reciprocating motion direction and the conveying direction of transmission device 2 is 15 °~75 °, best with 30 °~60 °, in this way
Angular range be conducive to preferably cooperate transmission device conveying speed, improve the working efficiency of equipment.In the present embodiment,
The component velocity direction of working motion direction of the machining tool 5 in linear drives mould group 3 in the X-axis direction and transmission device 2
Conveying speed direction is consistent, is conducive to machining tool 5 and quickly treats the various forms of processing of rapidoprint progress, improves work effect
Rate.Certainly, the component velocity direction of working motion direction of the machining tool 5 in linear drives mould group 3 in the X-axis direction and transmission
The conveying speed direction of device 2 may be reversed, and such setting is commonly used in carrying out it in very big process of gradient, example
When such as treating rapidoprint and carrying out the very big cutting of gradient, the working motion direction in linear drives mould group 3 is in the X-axis direction
Component velocity direction contrary with the conveying speed of transmission device 2 just can realize easily.
In conjunction with shown in Fig. 3 and Fig. 4, a kind of continuous synchronization process equipment of the present embodiment, further includes position sensor and control
Device processed, position sensor is set at the preceding working procedure position of 2 conveying direction of transmission device, and is electrically connected with the controller, for examining
Survey the location information of material to be processed, the controller execution machine with transmission device 2, linear drives mould group 3 and machining tool 5 respectively
Structure electrical connection is assisted for controlling transmission device 2, linear drives mould group 3 and machining tool 5 according to the location information of material to be processed
With work.The position of material to be processed can be real-time monitored using position sensor, and by position range to controller, so that control
Device control transmission device 2, linear drives mould group 3 and machining tool 5 processed cooperate, and improve the accuracy and height of following process
Effect property.Linear drives mould group 3 includes crossbeam 9, cross motor 7 and transmission mechanism, and crossbeam 9 is oblique across transmitting by bracket 8
2 top of device, the guiding of machining tool 5 are installed on crossbeam 9, and cross motor 7 and transmission mechanism are mounted on crossbeam 9, and horizontal
Machining tool 5 is connected by transmission mechanism to motor 7.For the stability for enhancing crossbeam 9, we are paid the utmost attention to, and 9 two sides of crossbeam are equal
It is provided with bracket 8, it is oblique across above transmission device 2 by bracket 8.In the present embodiment, above-mentioned transmission mechanism can be adopted
With synchronous belt drive mechanism, cross motor 7 is connect with the driving pulley in synchronous belt drive mechanism, by controlling cross motor 7
Positive and negative rotation drive synchronous belt to move back and forth, machining tool 5 links together with synchronous belt；Transmission mechanism can also use silk
Screw-and-nut mechanism, the screw rod in screw nut driving mechanism are arranged along 9 direction of crossbeam, and screw rod is equipped with and machining tool 5
The nut of connection, cross motor 7 drive screw rod rotation to drive machining tool 5 to move on crossbeam 9.Cross motor 7 and transmission
It is preferably connected by speed reducer 4 between mechanism.For needing to go up and down the processing operating condition resetted, machining tool 5 can be added by control
The longitudinal driving mechanism 6 that work tool 5 moves up and down is installed on crossbeam 9, and longitudinal driving mechanism 6 is arranged to control machining tool 5
Up and down motion, be conducive to fast implement reset, improve processing effect.Cylinder, electronic can be used in above-mentioned longitudinal driving mechanism 6
Push rod etc..
In conjunction with shown in Fig. 1 to Fig. 5, the present embodiment also discloses a kind of processing method of continuous synchronization process equipment, transmission
Device 2 drives material to be processed continuously to travel forward, material movement to be processed in place after, linear drives mould group 3 driving processing
Under tool 5, which is synchronized, carries out process operation to the material to be processed of forward movement, and Rapid reset waits after processing at one time
Time processing operation；Speed that machining tool 5 moves in linear drives mould group 3 and transmission device 2 drive material to be processed to
The speed of preceding movement according between the two direction of motion angle and default processing route be in certain proportion relationship.Add controlling
After relationship between the movement speed of work tool 5 and the transmission speed of transmission device 2, to material in-position post-processing tool 5
It is processed, it is easy to operate, work efficiency is high, and system control is simple and convenient.In addition, in 2 conveying direction of transmission device
Preceding working procedure position at the location information of material to be processed is detected by position sensor, and by controller according to position sensing
The movement velocity of initial position message and transmission device 2 that device detects calculates what material to be processed was detected by position sensor
The initial position distance mobile to Working position is driven when material to be processed is moved to Working position by controller control straight line
Dynamic model group 3 and machining tool 5 execute synchronous processing work；The speed and transmission that machining tool 5 moves in linear drives mould group 3
The length velocity relation that device 2 drives material to be processed to move forward is utilized before the processing of machining tool 5 by controller real-time control
Position sensor detects initial position and controls linear drives mould group and machining tool execution synchronous processing work with movement controller,
The accuracy of processing is improved, there is preferable economic benefit.
A kind of continuous synchronization process equipment of the present embodiment can be used for realizing the occasion of various continuous synchronization processing, such as
Machining tool 5 can be one of electric cutting saw, milling machine component, laser cutter, glue gun and paintbrush, and not limit to
In this, the type of processing is enriched, machining tool 5 is designed to replaceable, only needs directly to carry out more when needing to change tool
Change, equipment other parts have no need to change, and advantageously reduce cost, enhance practicability, have wide range of applications.Now with regard to machining tool
5 to be further described for electric cutting saw working principle of the utility model is:
It needs to cut off film after floor manufacture field, floor overlay film, machining tool 5 is electronic cutting at this time
Saw, a kind of continuous synchronization process equipment of the present embodiment is a kind of continuous synchronization sawing device, and processing request is continuous synchronization
Positive cutting is carried out to the film between two pieces of floors.When specific processing, first machining tool 5 is moved up in linear drives mould group 3
The speed that dynamic speed drives material to be processed to move forward with transmission device 2 is set, so that according to the two direction of motion
Between angle and default processing route be in certain proportion relationship, i.e., the X-direction component velocity of machining tool 5 be equal to transmission device
2 conveying speed realizes synchronous sawing；Machining tool 5 returns to initial position, starts transmission device 2, position sensor detection to
The location information of rapidoprint, and the initial position message that is detected by controller according to position sensor and transmission device 2
Movement velocity calculates the distance that material to be processed is moved by the initial position that position sensor detects to Working position, to film
When being moved to Working position under the action of transmission device 2, linear drives mould group 3 is controlled by controller and electric cutting saw executes
Synchronous processing work, linear drives mould group 3 drive machining tool 5 to synchronize and carry out cutting operation to the film of forward movement, and
Rear Rapid reset waiting is processed at one time to cut next time.
A kind of continuous synchronization process equipment of the utility model, by machining tool 5 by linear drives mould group 3 it is oblique across
Above transmission device 2, drive 5 oblique movement of machining tool that can replace traditional X-axis and Y by one group of linear drives mould group 3
The driving campaign of axis both direction not only reduces equipment manufacturing costs in the case where realizing continuous synchronization processing action,
And the reset speed of machining tool 5 is improved, so that the speed of service of transmission device 2 greatly improved, break tradition three
Axis machining apparatus can not lifting means travelling speed bottleneck, Continuous maching efficiency greatly improved；And reduce a side
To motor control, the simpler convenience of the control of complete equipment, pass through control machining tool 5 movement velocity and transmission device
Various machining path designs can be realized in certain proportion relationship in 2 conveying speed, are particularly suitable for being transversely to the conveying direction
Positive machining path.
Schematically the utility model and embodiments thereof are described above, description is not limiting, attached drawing
Shown in be also one of the embodiments of the present invention, actual structure is not limited to this.So if this field
Those of ordinary skill enlightened by it, without deviating from the purpose of the present invention, without creatively designing
Frame mode similar with the technical solution and embodiment, all should belong to the protection range of the utility model.
Claims (8)
1. a kind of continuous synchronization process equipment including rack (1) and is set on rack (1) for material to be processed to be continuously conveyed
Transmission device (2), it is characterised in that: further include linear drives mould group (3) and transported by linear drives mould group (3) driving reciprocating linear
Dynamic machining tool (5), the linear drives mould group (3) are oblique across in transmission device (2) top, the machining tool
(5) conveying direction of the linear reciprocating motion direction in linear drives mould group (3) and transmission device (2) has a non-90 degree
Angle.
2. a kind of continuous synchronization process equipment according to claim 1, it is characterised in that: the machining tool (5) exists
Angle between linear reciprocating motion direction in linear drives mould group (3) and the conveying direction of transmission device (2) is 15 °~
75°。
3. a kind of continuous synchronization process equipment according to claim 2, it is characterised in that: the machining tool (5) exists
Angle between linear reciprocating motion direction in linear drives mould group (3) and the conveying direction of transmission device (2) is 30 °~
60°。
4. a kind of continuous synchronization process equipment according to claim 1 or 2 or 3, it is characterised in that: the machining tool
(5) the component velocity direction of the working motion direction in linear drives mould group (3) in the X-axis direction and transmission device (2) is defeated
Send directional velocity consistent.
5. a kind of continuous synchronization process equipment according to claim 4, it is characterised in that: further include position sensor and control
Device processed, the position sensor is set at the preceding working procedure position of transmission device (2) conveying direction, and is electrically connected with controller
Connect, for detecting the location information of material to be processed, the controller respectively with transmission device (2), linear drives mould group (3)
It is electrically connected with the executing agency of machining tool (5), for controlling transmission device (2), straight according to the location information of material to be processed
Line drives mould group (3) and machining tool (5) to cooperate.
6. a kind of continuous synchronization process equipment according to claim 5, it is characterised in that: the linear drives mould group
It (3) include crossbeam (9), cross motor (7) and transmission mechanism, the crossbeam (9) is filled by the way that bracket (8) are oblique across in transmission
It sets above (2), the machining tool (5) guiding is installed on crossbeam (9), and the cross motor (7) and transmission mechanism are equal
It is installed on crossbeam (9), and cross motor (7) connects machining tool (5) by transmission mechanism.
7. a kind of continuous synchronization process equipment according to claim 6, it is characterised in that: the machining tool (5) is logical
The longitudinal driving mechanism (6) for crossing control machining tool (5) up and down motion is installed on crossbeam (9).
8. a kind of continuous synchronization process equipment according to claim 7, it is characterised in that: the machining tool (5) is
One of electric cutting saw, milling machine component, laser cutter, glue gun and paintbrush.
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| CN201821463158.2U CN209125309U (en) | 2018-09-07 | 2018-09-07 | A kind of continuous synchronization process equipment |
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| CN201821463158.2U CN209125309U (en) | 2018-09-07 | 2018-09-07 | A kind of continuous synchronization process equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108972012A (en) * | 2018-09-07 | 2018-12-11 | 常州市盈天自动化科技有限公司 | A kind of continuous synchronization process equipment and its processing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108972012A (en) * | 2018-09-07 | 2018-12-11 | 常州市盈天自动化科技有限公司 | A kind of continuous synchronization process equipment and its processing method |
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