CN209113948U - A kind of metallic card clothing tempering protection device - Google Patents
A kind of metallic card clothing tempering protection device Download PDFInfo
- Publication number
- CN209113948U CN209113948U CN201821878418.2U CN201821878418U CN209113948U CN 209113948 U CN209113948 U CN 209113948U CN 201821878418 U CN201821878418 U CN 201821878418U CN 209113948 U CN209113948 U CN 209113948U
- Authority
- CN
- China
- Prior art keywords
- card clothing
- metallic card
- cooler bin
- inner tube
- quenching oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 238000005496 tempering Methods 0.000 title claims abstract description 22
- 238000010791 quenching Methods 0.000 claims abstract description 58
- 230000000171 quenching effect Effects 0.000 claims abstract description 58
- 239000004744 fabric Substances 0.000 claims abstract description 34
- 230000006698 induction Effects 0.000 claims abstract description 29
- 238000005247 gettering Methods 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 15
- 229910052802 copper Inorganic materials 0.000 claims description 15
- 239000010949 copper Substances 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 238000003466 welding Methods 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 5
- 239000003208 petroleum Substances 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 230000000391 smoking effect Effects 0.000 abstract description 3
- 230000005611 electricity Effects 0.000 abstract description 2
- 238000001816 cooling Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000002826 coolant Substances 0.000 description 2
- 239000002828 fuel tank Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000002633 protecting effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Preliminary Treatment Of Fibers (AREA)
Abstract
The utility model discloses a kind of metallic card clothing tempering protection devices, are related to a kind of metallic card clothing processing unit (plant) field.The utility model solves the problems such as being easily oxidized after current metallic card clothing is tempered and pollute air.The metallic card clothing tempering protection device is provided with HF induction heating apparatus, quenching oil cooler bin, needle cloth entrance console, needle cloth control of export platform, gas blow pipe, exhaust tube and blows oily smoking apparatus; it is described blow oily smoking apparatus and be provided with blow oily cylinder and gettering container, the middle part of inner tube is radial etc., and radians are provided with opening blows oily channel towards outer stationary plates side.The metallic card clothing tempering protection device structure is simple, easy to use, economize on electricity is not fuel-efficient, oxidizable and pollution-free.
Description
Technical field
The utility model relates to a kind of metallic card clothing processing unit (plant) fields, and in particular to a kind of metallic card clothing tempering protection dress
It sets.
Background technique
Metallic card clothing is hard by existing after the easy tipping of needle cloth needle point after flame hardening or high-frequency quenching, that is, metallic card clothing quenching
High problem is spent, and the practical metallic card clothing used in production needs higher suppleness, it is otherwise just tight after metallic card clothing broken teeth
Ghost image rings needle cloth to the carding effect of fiber.People take at tempering process again after metallic card clothing quenching to solve this problem
Reason, common metallic card clothing tempering process be using high-frequency inductor heating after benefit be water-cooled, but metallic card clothing meet water after easily
Oxidation and rusting；There are the following problems if tempering process is cooling using quenching oil: needle cloth is to be quenched the cooling rear surface of fuel tank viscous
Attached one layer of quenching oil needs are cleaned out, and the wind-force that people generally use some strength will be attached to the quenching on needle cloth surface
Oil dispels, although the quenching oil on metallic card clothing surface in by high wind scale removal process some blown off and enter oil drum in,
But some another quenching oil is atomized and enters in the air in workshop, this not only causes to waste to quenching oil, but also pollutes
Air, while pollution is also resulted in other equipment in workshop.
Utility model content
The purpose of this utility model is to overcome deficiency in the prior art, provide that a kind of structure is simple, user
Just, economize on electricity fuel-efficient, not oxidizable and free of contamination metallic card clothing tempering protection device.
To achieve the above object, the utility model, which provides a kind of metallic card clothing tempering protection device and is provided with high-frequency induction, adds
Hot equipment, quenching oil cooler bin, needle cloth entrance console, needle cloth control of export platform, gas blow pipe and exhaust tube, the high-frequency induction
Heating equipment is provided with the induction coil of support base, high-frequency induction host and red copper production, and high-frequency induction host is placed in support
On seat；The induction coil of the red copper production is electrically connected with high-frequency induction host, and the induction coil of red copper production is helically wound around
On the cylinder of red copper production and the circle number of winding is no less than 6 circles；
The quenching oil cooler bin is fixed on the bracket in metallic card clothing tempering oil collection barrel, and quenching oil cooler bin is in rectangular
Shape and upper end is opening-like, quenching oil cooler bin upper end is provided with petroleum pipeline and exhaust tube, the front end of the quenching oil cooler bin
And rear end is respectively front side wall and rear wall, be respectively arranged on the front side wall and rear wall of quenching oil cooler bin an entrance and
Outlet is located at one needle cloth entrance console of fixed setting on the bracket on the outside of quenching oil cooler bin in inlet, in exit
A needle cloth control of export platform is fixedly installed on the outside of quenching oil cooler bin, the entrance and outlet on quenching oil cooler bin are located at
In same horizontal line, the upper end of side wall is provided with an oil outlet openings between quenching oil cooler bin front side wall and rear wall, fuel-displaced
The position of the high entrance in the bottom of opening and outlet；
It has been bolted on the outside of the exit side wall of the oil collection barrel and has blown oily cylinder, passed through bolt on the inside of exit side wall
Fixed gettering container；Described to blow oily cylinder and be provided with outer cylinder, inner tube and outer stationary plates, outer cylinder and inner tube and outer stationary plates vertical welding are solid
Fixed, outer cylinder and outer stationary plates surround the air cavity in closed state on the outside of inner tube, and inner tube is the channel of metallic card clothing movement；It is described
The suction nozzle being connected to gas blow pipe is provided on outer cylinder, the radians such as middle part radial direction of inner tube are provided with opening towards outer stationary plates one
Oily channel is blown in side, and the oily channel of blowing in inner tube is no less than two；The gettering container is provided with cabinet and internal fixation plate, cabinet with
Internal fixation plate vertical welding is fixed, and is provided with the cabinet through-hole that needle cloth passes through in the middle part of cabinet outer end, is provided with leakage on the downside of cabinet
Hydraulic fluid port is provided with the air exhaust nozzle being connected to exhaust tube on the upside of cabinet.
The radians such as the angle that oily channel and outer stationary plates are blown each of in said inner tube is 30 °, and the middle part of inner tube is radial are set
It sets four and blows oily channel.
Said inner tube, cabinet through-hole and needle cloth outlet opening are located along the same line.
The area of the gettering container radial cross-section is to blow four times of area of oily cylinder radial cross-section or more；The aperture of inner tube
It is equal with the pore size of needle cloth outlet opening on cabinet through-hole and needle cloth exit side wall.
The utility model has the beneficial effects that the metallic card clothing tempering protection device structure of the utility model is simple, user
Just；Water is replaced to make coolant liquid and play metallic card clothing to be not easy the protecting effect being oxidized with air exclusion with quenching oil；It is cooling
What the gas blow pipe being arranged above fuel tank was connected to, which blows oily cylinder, to blow clean the quenching oil on metallic card clothing；And blown into
The oil drum that liquid passes through oil outlet and falls into cooling oil box lower end is condensed into the major part of the quenching oil of spray pattern in gas tank
Interior, the exhaust tube discharge for separately having the quenching oil of sub-fraction spray pattern to be then connected to gas tank is outdoor, has both purified in workshop
Air also avoids the equipment in pollution workshop, securely and reliably.
The metallic card clothing tempering protection device of the utility model is described further with reference to the accompanying drawing.
Detailed description of the invention
Fig. 1 is utility model works structural schematic diagram
Fig. 2 is the quenching oil cooler bin structural schematic diagram of the utility model；
Fig. 3 is that the utility model blows oily cylinder schematic perspective view；
Fig. 4 is that the utility model blows oily cylinder axis cross-sectional view
Fig. 5 is the gettering container structural schematic diagram of the utility model；
Fig. 6 is the utility model gettering container axis cross-sectional view.
In figure: 1, HF induction heating apparatus, 2, quenching oil cooler bin, 3, needle cloth entrance console, 4, needle cloth outlet control
Platform processed, 5, oil leakaging port, 6, support base, 7, high-frequency induction host, 8, red copper production induction coil, 9, red copper production cylinder,
10, metallic card clothing, 11, bracket, 12, front side wall, 13, rear wall, 14, entrance, 15, outlet, 16, oil outlet openings, 17, blow oil
Cylinder, 18, gettering container, 19, bolt, 20, outer cylinder, 21, inner tube, 22, outer stationary plates, 23, air cavity, 24, gas blow pipe, 25, pumping
Pipe, 26, suction nozzle, 27, air exhaust nozzle, 28, blow oily channel, 29, cabinet, 30, fixed plate, 31, cabinet through-hole, 32, oil collection barrel,
33, exit side wall.
Specific embodiment
As shown in Figure 1, the metallic card clothing tempering protection device of the present embodiment is provided with HF induction heating apparatus 1, quenching
Oily cooler bin 2, needle cloth entrance console 3, needle cloth control of export platform 4, gas blow pipe 24 and exhaust tube 25, high-frequency induction heating is set
Standby 1 is provided with the induction coil 8 of support base 6, high-frequency induction host 7 and red copper production, and high-frequency induction host 7 is placed in support base
On 6.The induction coil 8 of red copper production is electrically connected with high-frequency induction host 7, and the induction coil 8 of red copper production is helically wound around purple
On the cylinder 9 that copper is made and the circle number of winding is no less than 6 circles.1 pair of HF induction heating apparatus quenching and metal needle after cooling
Cloth 10 reaches 240 DEG C to 260 DEG C after heating.Metallic card clothing 10 enters fixation after passing through the cylinder 9 that red copper makes after quenching
In the quenching oil cooler bin 2 on bracket 11, positioned at 2 front and back end of quenching oil cooler bin and it is both secured to the needle cloth entrance control of bracket 11
Platform 3 and needle cloth control of export platform 4 processed is to be in a horizontal state for controlling to adjust metallic card clothing 10 into before quenching oil cooler bin 2
Entrance 14 and outlet 15 on side wall 12 and rear wall 13, to be effectively guaranteed metallic card clothing 10 in entrance 14 and outlet 15
Place does not rub with 2 front side wall 12 of quenching oil cooler bin and rear wall 13.Gas blow pipe 24 and exhaust tube 25 connect with oily smoking apparatus is blown
It is logical, convenient for blowing quenching oil on 10 surface of metallic card clothing and when pump drainage blows oil generated mist of oil, cleaning shop air.
As shown in Fig. 2, quenching oil cooler bin 2 is fixed on the bracket 11 in metallic card clothing tempering oil collection barrel 32, quenching oil
Cooler bin 2 is rectangle and upper end is opening-like, and 2 upper end of quenching oil cooler bin is provided with petroleum pipeline and exhaust tube 25, quenching oil
The front end and rear end of cooler bin 2 are respectively front side wall 12 and rear wall 13, the front side wall 12 and rear wall of quenching oil cooler bin 2
An entrance 14 and outlet 15 are respectively arranged on 13.It is located at entrance 14 fixed on the bracket in 2 outside of quenching oil cooler bin
One needle cloth entrance console 3 is set, one needle cloth outlet control of fixed setting on the outside of quenching oil cooler bin 2 is located at outlet 15
Platform 4 processed, entrance 14 and outlet 15 on quenching oil cooler bin 2 are located in same horizontal line, 2 front side wall 12 of quenching oil cooler bin with
The upper end of side wall is provided with an oil outlet openings 16, the high entrance 14 in the bottom of oil outlet openings 16 and outlet 15 between rear wall 13
Position.Coolant liquid quenching oil can be cooling rapidly in 240 DEG C to 260 DEG C of metallic card clothing 10 by temperature in quenching oil cooler bin 2,
The hardness of 10 needle point of metallic card clothing can be effectively reduced.
As shown in Fig. 1, Fig. 3 and Fig. 4, it is fixed on the outside of the exit side wall 33 of oil collection barrel 32 by bolt 19 and blows oily cylinder
17, pass through the fixed gettering container 18 of bolt 19 in 33 inside of exit side wall.It blows oily cylinder 17 and is provided with outer cylinder 20, inner tube 21 and outer solid
Fixed board 22, outer cylinder 20 and inner tube 21 are fixed with 22 vertical welding of outer stationary plates, and outer cylinder 20 and outer stationary plates 22 are in 21 outside of inner tube
The air cavity 23 in closed state is surrounded, inner tube 21 is the channel that metallic card clothing 10 moves.It is provided on outer cylinder 20 and gas blow pipe 24
The suction nozzle 26 of connection, the radians such as middle part radial direction of inner tube 21 are provided with opening and blow oily channel towards 22 side of outer stationary plates
28, the oily channel 28 of blowing in inner tube 21 is four, blows oily channel 28 each of in inner tube 21 and the angle of outer stationary plates 22 is
30°.As shown in Figures 5 and 6, gettering container 18 is provided with cabinet 29 and internal fixation plate 30, cabinet 29 and 30 vertical welding of internal fixation plate
Fixation is connect, is provided with the cabinet through-hole 31 that metallic card clothing 10 passes through in the middle part of 29 outer end of cabinet, the downside of cabinet 29 is provided with oil leak
Mouth 5, the upside of cabinet 29 is provided with the air exhaust nozzle 27 being connected to exhaust tube 25.15 hole locations of inner tube 21, cabinet through-hole 31 and outlet
In on same straight line.The area of 18 radial cross-section of gettering container is four times of area or more for blowing oily 17 radial cross-section of cylinder；Inner tube
21 aperture is equal with the needle cloth outlet pore size in 15 holes on cabinet through-hole 31 and needle cloth exit side wall.
The present embodiment presses to inner tube after having the gas of certain pressure to enter air cavity 23 by suction nozzle 26 by gas blow pipe 24
The radians such as 21 middle part radial direction are arranged four and blow oily channel 28, so that the air-flow of certain pressure blows to metallic card clothing 10, further
Quenching oil on metallic card clothing 10 is blowed into needle cloth 15 holes of outlet and is entered in gettering container 18；At liquid in gettering container 18
Quenching oil then flows into the oil drum under bracket 11 along oil leakaging port 5, a small amount of quenching oil at spray pattern in gettering container 18
Then detached by air exhaust nozzle 27 by exhaust tube 25.
Claims (4)
1. a kind of metallic card clothing tempering protection device, which is characterized in that the metallic card clothing tempering protection device is provided with high frequency
Induction heating equipment, quenching oil cooler bin, needle cloth entrance console, needle cloth control of export platform, gas blow pipe and exhaust tube, the height
Frequency induction heating equipment is provided with the induction coil of support base, high-frequency induction host and red copper production, and high-frequency induction host is placed
In on support base；The induction coil of the red copper production is electrically connected with high-frequency induction host, the induction coil spiral of red copper production
It is wound on the cylinder of red copper production and the circle number of winding is no less than 6 circles；
The quenching oil cooler bin be fixed on metallic card clothing tempering oil collection barrel in bracket on, quenching oil cooler bin be rectangle and
Upper end is opening-like, and quenching oil cooler bin upper end is provided with petroleum pipeline and exhaust tube, the front end of the quenching oil cooler bin and after
End is respectively front side wall and rear wall, and an entrance is respectively arranged on the front side wall and rear wall of quenching oil cooler bin and is gone out
Mouthful, it is located at one needle cloth entrance console of fixed setting on the bracket on the outside of quenching oil cooler bin in inlet, in exit position
A needle cloth control of export platform is fixedly installed on the outside of quenching oil cooler bin, the entrance and outlet on quenching oil cooler bin are located at same
On one horizontal line, the upper end of side wall is provided with one and fuel-displaced opens between quenching oil cooler bin front side wall (12) and rear wall (13)
Mouthful, the position of the high entrance in the bottom of oil outlet openings and outlet；
It has been bolted on the outside of the exit side wall of the oil collection barrel and has blown oily cylinder, being bolted on the inside of exit side wall
Gettering container；Described to blow oily cylinder and be provided with outer cylinder, inner tube and outer stationary plates, outer cylinder and inner tube are fixed with outer stationary plates vertical welding,
Outer cylinder and outer stationary plates surround the air cavity in closed state on the outside of inner tube, and inner tube is the channel of metallic card clothing movement；It is described outer
The suction nozzle being connected to gas blow pipe is provided on cylinder, the radians such as middle part radial direction of inner tube are provided with opening towards outer stationary plates side
Blow oily channel, the oily channel of blowing in inner tube is no less than two；The gettering container is provided with cabinet and internal fixation plate, cabinet with it is interior
Fixed plate vertical welding is fixed, and is provided with the cabinet through-hole that needle cloth passes through in the middle part of cabinet outer end, is provided with oil leak on the downside of cabinet
Mouthful, the air exhaust nozzle being connected to exhaust tube is provided on the upside of cabinet.
2. metallic card clothing tempering protection device according to claim 1, which is characterized in that blow oil each of in said inner tube
The radians such as the angle of channel and outer stationary plates is 30 °, and the middle part of inner tube is radial are arranged four and blow oily channel.
3. metallic card clothing tempering protection device according to claim 1, which is characterized in that said inner tube, cabinet through-hole with
Needle cloth outlet opening is located along the same line.
4. metallic card clothing tempering protection device according to claim 1, which is characterized in that the gettering container radial cross-section
Area be to blow four times of area of oily cylinder radial cross-section or more；On the aperture of inner tube and cabinet through-hole and needle cloth exit side wall
The pore size of needle cloth outlet opening is equal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821878418.2U CN209113948U (en) | 2018-10-31 | 2018-10-31 | A kind of metallic card clothing tempering protection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821878418.2U CN209113948U (en) | 2018-10-31 | 2018-10-31 | A kind of metallic card clothing tempering protection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209113948U true CN209113948U (en) | 2019-07-16 |
Family
ID=67205174
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821878418.2U Withdrawn - After Issue CN209113948U (en) | 2018-10-31 | 2018-10-31 | A kind of metallic card clothing tempering protection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209113948U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109234497A (en) * | 2018-10-31 | 2019-01-18 | 淮北宇光纺织器材有限公司 | A kind of metallic card clothing tempering protection device |
-
2018
- 2018-10-31 CN CN201821878418.2U patent/CN209113948U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109234497A (en) * | 2018-10-31 | 2019-01-18 | 淮北宇光纺织器材有限公司 | A kind of metallic card clothing tempering protection device |
| CN109234497B (en) * | 2018-10-31 | 2023-11-21 | 淮北宇光纺织器材有限公司 | Tempering protection device for metal card clothing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20190716 Effective date of abandoning: 20231121 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20190716 Effective date of abandoning: 20231121 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |