A kind of rotary laminating packaging system
Technical field
The utility model relates to solar cell module encapsulation technology fields, and in particular to a kind of rotary laminating packaging system
System.
Background technique
The encapsulation of photovoltaic module is the important component of photovoltaic module manufacturing process, and photovoltaic component encapsulating will be by that will generate electricity
Module, which is encapsulated between glass, encapsulating film and backboard, makes electricity generation module and extraneous air insulated, guarantees its weatherability standard
It realizes.For accounting for the crystal silicon component of photovoltaic module maximum ratio, the mainstream equipment used is encapsulated for laminating machine, in laminating machine
By vacuumizing the air extraction in component, then heating is bonded together EVA fusing by battery, glass and backboard.Layer
The primary structure of press is made of upper and lower vacuum chamber, silica gel plate, heating system, vacuum system, control system etc..Laminating machine exists
It is that the solar cell module being laminated will be needed to be sent on laminating machine by feeding transmitting device when being laminated to workpiece,
After laminating machine completes lamination, solar cell module is sent to discharging transmitting device, the transmitting device that thus discharges will be laminated
Solar cell module transmit out.Solar cell panel assembly during transportation, due to just being added by heating system
After heat, solar cell module itself is awfully hot, needs just to can be carried out next road manufacturing procedure by cooling.
The solar panel encapsulation process system of laminating machine and cooling device composition at present, carries out to solar components
When lamination and cooling, production line uses planar arrangement formula, to improve lamination and cooling efficiency, needs multiple groups laminating machine and cooling
Equipment concurrent working simultaneously can be only achieved production requirement, greatly consume occupied area and production cost.
Such as China Patent No. CN207587711U discloses a kind of laminator roll component, uses the conveying roller type of cooling
Solar cell module by coming out in laminating machine is cooled down.Conveying roller takes up a large area, and open cooling effect is simultaneously
It is less desirable.In actual production, it to improve yield, needs to be arranged at the cooling conveying roller of multiple groups and laminating machine composition encapsulation
Reason system, greatly consumes occupied area and production cost.
Summary of the invention
Therefore, the technical problem to be solved by the present invention is to overcome solar cell module in the prior art to encapsulate
System footprint area is big and ineffective technological deficiency, to provide a kind of rotary laminating packaging system.
For the above-mentioned purpose of utility model of realization, the technical solution adopted in the utility model includes:
A kind of rotary laminating packaging system, comprising: at least a set of lamination subsystem includes: in the lamination subsystem
Revolution lamination furnace apparatus, is arranged including the first swing mechanism rotated around the first rotating shaft, and around first rotating shaft
The sub- furnace of several laminations on first swing mechanism, and revolution lamination furnace apparatus is set around first swing mechanism
There are material position on first, first to go out material position;Cooling furnace apparatus is turned round, including the second swing mechanism rotated around the second rotating shaft, with
And the sub- furnace of several coolings on second swing mechanism, the cooling furnace apparatus of the revolution are set around second rotating shaft
The material position out of material position on second, second is equipped with around second swing mechanism;First conveying mechanism, setting is in first discharging
On position and described second between material position, for will rotate into the described first lamination treatment gone out in the sub- furnace of the lamination at material position
Object, which is delivered to, to be had rotated into the sub- furnace of cooling on described second at material position.
The sub- furnace of lamination includes body structure, and is arranged on the body structure, described for opening or closing
The automatically controlled dodge gate of body structure;The sub- furnace of cooling includes body structure, and is arranged on the body structure, for opening
Open or close the automatically controlled dodge gate of the body structure.
First conveying mechanism includes first conveyer belt, and setting goes out at material position described first, by lamination treatment object
The first transfer device being transferred to from the sub- furnace of lamination in the first conveyer belt, and be arranged in second feed position
Place, is transferred to the second transfer device in the sub- furnace of the cooling for the lamination treatment object in the first conveyer belt.
First transfer device and second transfer device are all made of mechanical arm.
The furnace wall of the sub- furnace of cooling is equipped with exhaust outlet, and top is equipped with blast orifice, and the blast orifice is connected to air blower.
In the rotary laminating packaging system further include: revolution preheating furnace apparatus, including what is rotated around third rotating shaft
Third swing mechanism, and several pre- heater furnaces on the third swing mechanism are set around the third rotating shaft, and
The revolution preheating furnace apparatus is equipped with material position, third in third around the third swing mechanism and goes out material position;Second conveyor structure,
Be arranged on described first material position and the third go out between material position, for will rotate into the third go out it is described pre- at material position
Lamination treatment object in heater furnace, which is delivered to, to be had rotated into the sub- furnace of lamination on described first at material position.
The pre- heater furnace includes body structure, is arranged on the body structure, for opening or closing the cabinet
The automatically controlled dodge gate of structure.
The lamination subsystem is equipped with two sets, and revolution preheating furnace apparatus is equipped with a set of, and revolution preheating furnace dress
It sets tool and goes out material position there are two the third, each described third, which goes out between material position and the corresponding revolution lamination subsystem, to be set
There is the second conveyor structure.
Centered on revolution preheating furnace apparatus, the conveying direction between described two second conveyor structures at right angles divides
Cloth.
First swing mechanism, second swing mechanism and the third swing mechanism specified corner having the same
a。
The specified corner a is 45 °.
Eight groups of sub- furnaces of lamination are equipped in the revolution lamination furnace apparatus, and are symmetricly set on institute centered on the first rotating shaft
It states on the first swing mechanism;Eight groups of cooling sub- furnaces are equipped in the cooling furnace apparatus of the revolution, and right centered on the second rotating shaft
Claim to be arranged on second swing mechanism;Eight groups of pre- heater furnaces are equipped in the revolution preheating furnace apparatus, and are turned round with third
It is symmetricly set on centered on axis on the third swing mechanism.
The second conveyor structure includes the second conveyer belt, and setting goes out at material position in the third, by lamination treatment object
The third transfer device being transferred to from the pre- heater furnace on second conveyer belt, and be arranged in first feed position
Lamination treatment object on second conveyer belt is transferred to the 4th transfer device in the sub- furnace of lamination by place.
The third transfer device and the 4th transfer device are all made of mechanical arm.
Technical solutions of the utility model have the advantages that
Rotary laminating packaging system provided by the utility model, entire laminating packaging system is using revolution preheating furnace dress
It sets, turn round lamination furnace apparatus, turn round the cooling concatenated mode of furnace apparatus, preheating, lamination, cooling can be carried out simultaneously, be improved complete
The efficiency of device shortens the production cycle;And rotary structure processing capacity is big, rotational time is adjustable, and suitability is strong and production is imitated
Rate is high;Entire laminating packaging system footprint area is small, saves cost.
The utility model is described in detail with reference to the accompanying drawing.
Detailed description of the invention
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art
Specific embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, it is described below
In attached drawing be that some embodiments of the utility model are not paying creativeness for those of ordinary skill in the art
Under the premise of labour, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the schematic perspective view (mechanical arm is not shown in the figure) of the embodiments of the present invention 1;
Description of symbols:
The first swing mechanism of 11-;The second swing mechanism of 12-;13- third swing mechanism;2- revolution lamination furnace apparatus;
21- is laminated sub- furnace;3- turns round cooling furnace apparatus;The cooling sub- furnace of 31-;311- exhaust outlet;4- first conveyer belt;5- revolution
Preheat furnace apparatus;The pre- heater furnace of 51-;The second conveyer belt of 6-;7- blast orifice.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described
Embodiment is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, originally
Field those of ordinary skill every other embodiment obtained without making creative work belongs to practical
Novel protected range.
It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " the
One ", " second ", " third " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection;It can be mechanical connection, be also possible to be electrically connected;Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
The concrete meaning of language in the present invention.
In addition, as long as technical characteristic involved in the utility model different embodiments disclosed below is each other
Not constituting conflict can be combined with each other.
Embodiment 1
As shown in Figure 1, the present embodiment provides a kind of rotary laminating packaging systems, comprising: a set of lamination subsystem, it is described
It include: revolution lamination furnace apparatus 2 in lamination subsystem, including the first swing mechanism 11, Yi Jihuan rotated around the first rotating shaft
The sub- furnace 21 of several laminations being arranged on first swing mechanism 11 around first rotating shaft, and revolution lamination furnace dress
It sets 2 and is equipped with the material position out of material position on first, first around first swing mechanism 11;Cooling furnace apparatus 3 is turned round, including around second
Second swing mechanism 12 of rotating shaft rotation, and be arranged on second swing mechanism 12 around second rotating shaft
Several sub- furnaces 31 of cooling, the cooling furnace apparatus of the revolution are equipped with material position, second on second around second swing mechanism 12 and go out
Material position;First conveying mechanism, setting go out in material position and described second between material position described first, for will rotate into described the
The lamination treatment object in the sub- furnace 21 of the lamination at one discharging is delivered to the cooling having rotated on described second at material position
In sub- furnace 31.
The lamination treatment object occurred in the utility model can be various batteries, such as silicon solar cell plate, You Jitai
Positive energy solar panel etc..The present embodiment illustrates so that solar cell module represents lamination treatment object as an example.
At least a set of lamination subsystem is set in package system, can be a set of, two sets or three sets or more, this implementation
Example lamination subsystem is preferably provided with two groups.
In the utility model, lamination subsystem is with two big features: first, revolution lamination furnace apparatus and revolution cooling furnace fill
Set be respectively adopted solid space distribution mode it is integrally disposed, production space and equipment input cost is greatly saved;Second,
Revolution lamination furnace apparatus and the cooling furnace apparatus of revolution are rotatable, realize the position switching of the sub- furnace of corresponding lamination and the sub- furnace of cooling
Alignment, and station linking and switching are realized to the solar cell module after lamination treatment, the production time is greatly saved, improves
Production efficiency.
In the utility model, the sub- furnace 21 of lamination includes body structure, is arranged on the body structure, for opening
Or close the automatically controlled dodge gate of the body structure.The sub- furnace 31 of cooling includes body structure, is arranged on the body structure,
For opening or closing the automatically controlled dodge gate of the body structure.The purpose that automatically controlled dodge gate is arranged is easy for realizing automation control
System.
In the utility model, as shown in Figure 1, the furnace wall of the sub- furnace 31 of the cooling is equipped with exhaust outlet 311, top is equipped with drum
Air port 7, the blast orifice 7 are connected to air blower.The top of the sub- furnace of cooling is arranged in the blast orifice of lamination cooling furnace, with described the
The coaxial arrangement of two-revolution axis, cooling sub- furnace is symmetrical along the even circumferential of blast orifice, and is equipped at the top of cooling sub- furnace
The opening being connected to blast orifice, furnace wall are equipped with exhaust outlet.Blast orifice is connected to external blower, is realized to the sub- furnace interior of cooling
Solar cell module to be cooled carry out it is air-cooled.
In the utility model, as shown in Figure 1, in the rotary laminating packaging system further include: revolution preheating furnace apparatus
5, it is returned including the third swing mechanism 13 rotated around third rotating shaft, and around third rotating shaft setting in the third
Several pre- heater furnaces 51 on rotation mechanism 13, and revolution preheating furnace apparatus 5 is equipped with the around the third swing mechanism 13
Material position, third go out material position on three;Second conveyor structure is arranged on described first material position and the third and goes out between material position, uses
In will rotate into the lamination treatment object that the third goes out in the pre- heater furnace 51 at material position be delivered to have rotated into it is described
In the sub- furnace 21 of lamination on first at material position.
In the present embodiment, increase revolution preheating furnace apparatus 5, solar cell module is preheated first, be heated equal
Even solar cell module more easily successfully realizes lamination;Revolution preheating furnace apparatus, revolution lamination furnace apparatus and revolution is cold
But furnace apparatus is arranged in series, and three is all made of solid space processing mode, not only make preheating, lamination, cooling can simultaneously into
Row improves production efficiency, shortens the production cycle;And its Space Rotating structural capacity is big, rotational time is adjustable, high production efficiency;
For whole system compared with the existing package system of same processing capacity, it is small to be greatly saved occupied area, save production investment at
This, while being waited without working hour, the seamless connection of working hour station is realized, production efficiency is greatly improved.
In the utility model, the pre- heater furnace 51 includes body structure, is arranged on the body structure, for opening
Or close the automatically controlled dodge gate of the body structure.The purpose that automatically controlled dodge gate is arranged is easy for realizing automation control.
In the utility model, as shown in Figure 1, the lamination subsystem is equipped with two sets, the revolution preheating furnace apparatus 5 is equipped with
It is a set of, and there are revolution preheating furnace apparatus 5 two thirds to go out material position, each described third goes out material position and corresponding institute
It states and is equipped with a second conveyor structure between revolution lamination subsystem.Integrated preheating furnace can mention simultaneously for two lamination subsystems
For the solar cell module after preheating, packaging efficiency is substantially increased.It is described centered on revolution preheating furnace apparatus 5
Conveying direction between two second conveyor structures is at right angles distributed.Right angle distributed architecture can save floor occupying area, and be convenient for simultaneously
Realize feeding and equipment installation.
In the utility model, first swing mechanism 11, second swing mechanism 12 and the third swing mechanism
13 specified corner a having the same.At work, three swing mechanisms synchronize same angular turn, are easy to implement control.Certainly,
Can also according to actual needs, the rotation of asynchronous difference angle.
In the utility model, the specified corner a is 45 °.Eight groups of sub- furnaces of lamination are equipped in the revolution lamination furnace apparatus 2
21, and be symmetricly set on first swing mechanism 11 centered on the first rotating shaft.It is set in the cooling furnace apparatus 3 of the revolution
There are eight groups of sub- furnaces 31 of cooling, and is symmetricly set on second swing mechanism 12 centered on the second rotating shaft.The revolution
It preheats and is equipped with eight groups of pre- heater furnaces 51 in furnace apparatus 5, and be symmetricly set on the third turn-around machine centered on third rotating shaft
On structure 13.Three groups of sub- furnaces are evenly arranged on respective swing mechanism with identical group of number, are easy to implement control.
In the utility model, first conveying mechanism includes first conveyer belt 4, and setting goes out at material position described first,
The first transfer device lamination treatment object being transferred to from the sub- furnace 21 of lamination in the first conveyer belt, and setting
At second feed position, the lamination treatment object in the first conveyer belt is picked up and is placed in the sub- furnace 31 of the cooling
The second transfer device.The second conveyor structure includes the second conveyer belt 6, and setting goes out at material position in the third, will be laminated
The third transfer device being transferred on second conveyer belt from the pre- heater furnace 51 is dealt with objects, and is arranged described
At first feed position, the lamination treatment object on second conveyer belt is transferred to the 4th transfer in the sub- furnace 31 of lamination
Mechanism.
Wherein, first conveyer belt 4 and the second conveyer belt 6 are made of splicing before and after two strip conveyer belts respectively.In addition, transfer
The setting of mechanism is the taking-up or merging of laminate object in order to realize and laminate object be taken out or is placed in from corresponding sub- furnace
It can be carried out by the way of mechanical arm, be also possible to that pre- heater furnace, the sub- furnace of lamination and cooling sub- furnace bottom are all provided with and are set to
Conveyer belt, after the Switch of working position for carrying out specified corner a, the sub- furnace being aligned with conveying mechanism can be delivered to defeated by conveyer belt
It send in mechanism.Push-pull mechanism can also be set in each sub- furnace instead of mechanical arm, push-pull mechanism can be by solar battery group
Part releases sub- furnace or draws in sub- furnace.
In the utility model, material position is equipped with two, and feeding side in the third of the revolution preheating furnace apparatus 5 of right angle
To rectangular setting, described two thirds go out material position and also are provided with two, and discharging direction is at right angles arranged.In two above third
Material position, two thirds go out material position along the radially uniform distribution of the third swing mechanism 13.
Rotary laminating packaging system is in specific works in the present embodiment:
Multiple lamination treatment objects are put into feeding frame, and lamination treatment object can place multilayer, upper material frame from top to bottom
Frame is sent in corresponding pre- heater furnace 51 by the conveyer belt in material position in two thirds, then shuts pre- 51 front door of heater furnace,
It begins to warm up, vacuum pumping, then third swing mechanism 13 rotates 45 degree, and to next pre- 51 feeding of heater furnace, feeding is complete
At rear 45 degree of rotation, successively to other pre- 51 feedings of heater furnace.After pre- heater furnace 51 rotates 180 degree, pre- heater furnace 51 is by phase
The mechanical arm discharging answered is placed on corresponding conveyer belt, is delivered in the sub- furnace of lamination by conveyer belt, is closed and be laminated sub- furnace
Then front door rotates 45 degree, continue to operate the sub- furnace 21 of lamination, so recycle.After being laminated the sub- rotation of furnace 21 180 degree,
It is laminated the sub- opening front door of furnace 21 to be placed on corresponding conveyer belt by the discharging of corresponding mechanical arm, be sent by conveyer belt to cooling son
In furnace 31, after cooling sub- furnace 31 closes front door, 45 degree is rotated, is so recycled.After the sub- furnace 31 of cooling rotates 180 degree, before opening
Door discharging is sent to next equipment by corresponding conveyer belt and carries out subsequent processing processing.
Embodiment 2
The utility model provides a kind of rotary laminating packaging system, is with the difference of embodiment 1, the lamination subsystem
System is equipped with one group.
Obviously, the above embodiments are merely examples for clarifying the description, and does not limit the embodiments.It is right
For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or
It changes.There is no necessity and possibility to exhaust all the enbodiments.And it is extended from this it is obvious variation or
It changes among the protection scope created still in the utility model.