CN111617942B - Adhesive dispensing and curing production line and process for storage battery - Google Patents
Adhesive dispensing and curing production line and process for storage battery Download PDFInfo
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- CN111617942B CN111617942B CN202010437283.1A CN202010437283A CN111617942B CN 111617942 B CN111617942 B CN 111617942B CN 202010437283 A CN202010437283 A CN 202010437283A CN 111617942 B CN111617942 B CN 111617942B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0263—After-treatment with IR heaters
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention provides a storage battery dispensing curing production line and a process thereof, which comprises a rack, a rotary conveying mechanism arranged on the rack, a hollowed-out chain plate mechanism uniformly arranged on the rotary conveying mechanism, a radiation heating mechanism and a heat reflection mechanism arranged in the middle space of the rotary conveying mechanism, a storage battery pack in a fitting arrangement is transmitted by arranging the hollowed-out chain plate mechanism in a limiting way, the radiation heating mechanism is arranged below the hollowed-out chain plate mechanism and is matched with the heat reflection mechanism, heat is reflected upwards after being radiated out and is collected and directionally heated on the upper cover plane of the storage battery pack, a radiation heating mode with high intensity is matched with heat reflection and rising blocking arrangement, concentrated and directional heating of heat, high utilization rate and short transmission curing stroke are realized, a covered curing kiln structure is cancelled, the storage battery shell is helped to keep normal temperature, and the process is simplified, the technical problems of heat dispersion, incapability of directional heating and low energy utilization rate in the prior art are solved.
Description
Technical Field
The invention relates to the field of storage battery production, in particular to a storage battery dispensing and curing production line and a storage battery dispensing and curing process.
Background
The storage battery is also called a lead-acid storage battery, is a common article in life, converts electric energy into chemical energy for storage through charging, and converts the stored chemical energy into electric energy again when needed. In the production process of the storage battery, red and blue glue is required to be dispensed on the positive and negative poles for sealing after the storage battery is covered, and the resin glue is required to be dried and cured by heating after dispensing.
Chinese patent application No. CN201721301803.6 discloses a heating system for a storage battery resin drying kiln, which comprises a conveying chain plate, wherein the conveying chain plate passes through the drying and curing kiln, a steam heating pipe with an upward opening is arranged at the bottom of the drying and curing kiln, the steam heating pipe is mounted on a support penetrating out of the middle space of the conveying chain plate, the upper battery cover is placed in the drying kiln in an inverted manner after dispensing, side blowing is changed into bottom blowing, heat dissipation of a steam pipe is accelerated, and dispensing and curing of the upper battery cover are facilitated.
However, in the above technical scheme, the heat of the steam pipe is dispersed and cannot be directionally concentrated, the heating effect on the upper cover is poor, the storage battery is integrally covered in the relatively closed curing kiln, the heat can be collected in the curing kiln after rising, so that the temperature of the whole storage battery body rises, an integral cooling process is required after the curing process, the production cost is increased, the energy is wasted, and in addition, the temperature rise can also influence the quality of the storage battery, so the technical problems of heat dispersion, incapability of directionally heating and low energy utilization rate exist in the above technical scheme.
Disclosure of Invention
Aiming at the problems, the invention provides a storage battery dispensing and curing production line and a process thereof, a hollow chain plate mechanism is arranged to limit and transmit a storage battery pack which is arranged in a fitting manner, a radiation heating mechanism is arranged below the hollow chain plate mechanism and is matched with a heat reflection mechanism, heat can be reflected upwards after being radiated out and is collected and directionally heated on the upper cover plane of the storage battery pack, a radiation heating mode with high intensity is adopted to be matched with heat reflection and rising blocking arrangement, so that concentrated and directional heating of heat and high utilization rate are realized, the transmission and curing stroke is short, a covered curing kiln structure is cancelled, the storage battery shell is helped to keep normal temperature, the process is simplified, and the technical problems of heat dispersion, incapability of directional heating and low energy utilization rate in the prior art are solved.
In order to achieve the purpose, the invention provides the following technical scheme:
storage battery point is glued solidification production line, including the frame and install in slewing conveying mechanism in the frame still including the equipartition install in last fretwork chain plate mechanism of slewing conveying mechanism, set up in the radiant heating mechanism and the heat reflection mechanism in slewing conveying mechanism middle part space, the storage battery that is laminating range one by one after the rubberizing inverts the card and locates on the fretwork chain plate mechanism, in transmission process, upwards reflect and pass the point of gluing on the fretwork chain plate mechanism to the storage battery lid by the heat of the outside radiation of radiant heating mechanism through heat reflection mechanism and carry out the concentrated heating.
Preferably, the plurality of hollowed-out chain plate mechanisms are erected around the rotary conveying mechanism for one circle and comprise a plurality of vertical chain plates which are distributed at intervals along the conveying direction and are vertically arranged, clamping seats which are fixedly connected with two ends of each vertical chain plate respectively and are installed on the rotary conveying mechanism, and at least one group of reinforcing plates which are connected and arranged between every two adjacent vertical chain plates and are vertically arranged; the two clamping seats can limit and fix the two ends of the storage battery pack.
Preferably, the radiation heating mechanisms and the heat reflection mechanisms correspond to each other one by one and are uniformly distributed in multiple groups along the transmission direction of the rotary conveying mechanism.
Preferably, the radiant heating mechanism comprises a support and infrared heating pipes which are uniformly arranged on the support and positioned above the heat reflection mechanism, and the width of the heat reflection mechanism is matched with the length of the infrared heating pipes.
Preferably, the heat reflection mechanism comprises a reflection disc which is arranged upwards, and the reflection disc comprises a bottom plate and a side plate which is arranged around the bottom plate in a circle.
Preferably, the rack is provided with a plurality of slide rails corresponding to the heat reflection mechanisms, and bottoms of two ends of each heat reflection mechanism can be respectively erected on the slide rails and drive the radiation heating mechanism to slide in or pull out laterally.
Preferably, the support longitudinally penetrates and is slidably mounted on the heat reflection mechanism, and a lifting adjusting block is arranged below the heat reflection mechanism on the support.
Preferably, the battery pack conveying device further comprises a conveying turnover mechanism arranged at the conveying tail end of the rotary conveying mechanism, the conveying turnover mechanism comprises a conveying assembly in transitional connection with the rotary conveying mechanism and a turnover assembly arranged in a staggered mode with the conveying assembly, the inverted battery pack is conveyed to the conveying assembly and clamped in the turnover assembly, and the turnover assembly drives the storage battery pack to turn over for 180 degrees and then outputs the storage battery pack in an upright state.
Preferably, the transmission assembly includes two first rotating shafts mounted on the frame and driven by a motor to rotate, and a plurality of revolving transmission belts sleeved on the two first rotating shafts at intervals in an array manner.
Preferably, the turnover assembly comprises a second rotating shaft and a plurality of coaxial fixing sleeves, the second rotating shaft is mounted on the rack and driven to rotate by a motor, the I-shaped rotating plates are coaxially fixed on the second rotating shaft, each I-shaped rotating plate is located between every two rotary conveying belts, two placing grooves are symmetrically formed in two sides of each I-shaped rotating plate, and the tops and the bottoms of the placing grooves can be rotated to be flush with the conveying surface of the conveying assembly.
The invention also provides a storage battery dispensing and curing process, which comprises the following steps:
step one, feeding and conveying: the storage battery packs which are glued and arranged in a fitting manner are manually or mechanically grabbed, then are reversely clamped on the hollowed-out chain plate mechanism side by side, and are transmitted to the transmission turnover mechanism by the rotary conveying mechanism;
step two, radiation reflection: in the transmission process of the first step, after the radiation heating mechanism below the rotary conveying mechanism generates heat through radiation, the heat is reflected upwards by the heat reflecting mechanism;
step three, directional heating: the reflected heat penetrates through the hollow part of the hollow chain plate mechanism, is blocked by the storage battery pack which is closely attached and arranged, is converged at a closed plane formed by the upper cover of the storage battery pack, and is concentrated and directionally heats and cures the resin adhesive on the pole column;
step four, transmission and turning: the storage battery pack after the curing is transited and transmitted to the transmission turnover mechanism and is further clamped in the placing groove, the turnover component drives the storage battery pack to stop rotating after turning over for 180 degrees, and the storage battery pack in the upright state continues to transmit and output.
The invention has the beneficial effects that:
(1) according to the invention, the hollow-out chain plate mechanism is arranged for limiting and transmitting the storage battery pack which is arranged in a fitting manner, the radiation heating mechanism is arranged below the hollow-out chain plate mechanism and is matched with the heat reflection mechanism, heat can be reflected upwards after being radiated out and converged, concentrated and directionally heated on a closed plane formed by an upper cover of the storage battery pack, the radiation heating mode has high strength, and the heat reflection and storage battery fitting and arranging mode is matched to block the rise of heat, so that the concentrated and directional heating of heat and high utilization rate are realized, and the curing time and the transmission curing stroke are greatly shortened;
(2) according to the invention, the chain plate mechanism with the vertical hollow structure is arranged, so that the heat permeability is good, the reflected heat can easily penetrate through the hollow chain plate mechanism, and then the storage battery pack is matched with the chain plate mechanism to be tightly attached and arranged to form a closed plane, so that the heat cannot continuously rise due to blocking, the directional utilization rate of the heat is improved, the covered curing kiln structure is cancelled, the storage battery shell is helped to keep normal temperature, the subsequent cooling process is finely cut, and the quality of the storage battery product is ensured;
(3) according to the invention, the radiation heating mechanism and the heat reflection mechanism are arranged to be of a one-piece structure, specifically, the radiation heating mechanism longitudinally penetrates through and can be slidably arranged on the heat reflection mechanism, and the distance between the radiation heating mechanism and the hollow chain plate mechanism is adjustable, so that the heat intensity is adjustable, and the production adaptability is strong; in addition, the rack is matched with slide rails corresponding to the heat reflection mechanisms, the heat reflection mechanism frame is arranged on the slide rails and can slide into the lower part of the hollow chain plate mechanism or be pulled out along with the radiation heating mechanism, and the disassembly and the maintenance are convenient;
(4) according to the invention, the transmission turnover mechanism is arranged at the tail end of the curing transmission in a transition manner, the storage battery pack which is inverted after the curing is finished is turned over to be in an upright state and is output in the transmission process, the turning process is stable, and the matching continuity with the subsequent production process is good;
in conclusion, the invention has the advantages of directional and concentrated heat, high utilization rate and curing efficiency, good production continuity and the like, and is particularly suitable for the field of production of storage batteries.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of FIG. 1 at B;
FIG. 3 is a schematic view of the mounting structure of the radiant heating mechanism and the heat reflecting mechanism of the present invention;
FIG. 4 is an enlarged view taken at A in FIG. 1;
fig. 5 is a plan view of the battery pack of the invention in an inverted state;
FIG. 6 is a schematic view of the overall structure of the radiant heating means and the heat reflecting means of the present invention;
FIG. 7 is a schematic view of the overall structure of the conveying and turning mechanism of the present invention;
fig. 8 is an enlarged view at C in fig. 7.
FIG. 9 is a process flow diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example one
As shown in fig. 1-3, the storage battery dispensing and curing production line comprises a rack 100, a rotary conveying mechanism 1 installed on the rack 100, a hollowed-out chain plate mechanism 2 uniformly installed on the rotary conveying mechanism 1, a radiation heating mechanism 3 and a heat reflection mechanism 4, wherein the radiation heating mechanism 3 and the heat reflection mechanism 4 are arranged in the middle space of the rotary conveying mechanism 1, the storage battery packs 10 which are glued one by one are reversely clamped on the hollowed-out chain plate mechanism 2, and in the transmission process, heat radiated outwards by the radiation heating mechanism 3 is upwards reflected by the heat reflection mechanism 4 and passes through the hollowed-out chain plate mechanism 2 to perform centralized heating on dispensing on the cover body of the storage battery pack 10.
In this implementation, be the storage battery 10 that the laminating was arranged through setting up the spacing transmission of fretwork chain plate mechanism 2, set up radiant heating mechanism 3 in fretwork chain plate mechanism 2 below, and further set up heat reflection mechanism 4 in cooperation radiant heating mechanism 3 below, after the radiation of radiant heating mechanism 3 produced the heat, upwards reflect through heat reflection mechanism 4, pass through fretwork department of fretwork chain plate mechanism 2 again, storage battery 10 through closely laminating range blocks, finally assemble on the sealed plane that storage battery 10 upper cover is constituteed and concentrate and the directional heating, the heat is directional concentrated, heating efficiency improves greatly.
It should be noted that, this embodiment adopts the infrared radiation heating mode, compares in traditional electrical heating or steam heating, and its intensity is bigger, and the design of the upwards reflection of deuterogamying heat concentrates upwards to collect the heat, reduces calorific loss, increases operation rate to and utilize the design that battery laminating arrangement structure blockked the heat and rise, realize that the heat is fully concentrated, directional heating, heat utilization rate is high, can shorten the transmission stroke of curing time and solidification greatly.
In addition, this embodiment has cancelled the curing kiln structure that the cover was established above the transmission device, helps battery case to keep the normal atmospheric temperature, is in the cooling state all the time, saves subsequent cooling process, improves production efficiency, and has ensured the quality of battery product.
Further, as shown in fig. 2 and 5, a plurality of the hollow-out chain plate mechanisms 2 are erected around the rotary conveying mechanism 1 for one circle, and include a plurality of vertical chain plates 21 which are arranged at intervals along the conveying direction and are vertically arranged, clamping seats 22 which are respectively fixedly connected with two ends of the vertical chain plates 21 and are installed on the rotary conveying mechanism 1, and at least one group of reinforcing plates 23 which are connected and arranged between two adjacent vertical chain plates 21 and are vertically arranged; as shown in fig. 4, two of the retainer seats 22 can limit and fix two ends of the battery pack 10.
In this embodiment, through the link plate mechanism that sets up hollow out construction, it is concrete, set up the vertical link plate 21 that the interval was arranged and vertical setting and with be the reinforcing plate 23 of vertical setting, a plurality of big fretwork holes have, improve the heat permeability of whole fretwork link plate mechanism 2 greatly, the heat that comes in the reflection easily fully pierces through fretwork link plate mechanism, do not receive and block, it closely laminates to arrange to form and seals the plane and block that the heat continues to rise to cooperate storage battery 10 again, because the battery is placed upside down, its battery upper cover sets up down, thereby it can fully collect in upper cover plane department to collect the heat that rises, heat directional utilization is high.
It should be noted that, a plurality of storage batteries are closely attached one by one in a direction perpendicular to the conveying direction of the rotary conveying mechanism 1 and are arranged upside down to form a storage battery pack 10, an upper cover of the storage battery pack is placed on the vertical chain plate 21, and two side bottoms of the storage battery pack 10 in the width direction are respectively clamped between the front clamping seat 22 and the rear clamping seat 22 for limiting and fixing, so that the heating effect and the conveying stability are improved; the reinforcing plate 23 serves to improve the mechanical strength of the link plate structure.
Further, as shown in fig. 1, the radiation heating mechanisms 3 and the heat reflection mechanisms 4 are in one-to-one correspondence, and a plurality of groups are uniformly distributed along the transmission direction of the rotary conveying mechanism 1.
In this embodiment, the battery pack 10 is transported from one end of the rotary conveying mechanism 1 to the other end transitionally provided with the transport turnover mechanism 5, and a plurality of groups of radiation heating mechanisms 3 and heat reflection mechanisms 4 are uniformly distributed and arranged below the transport path in sequence, so that the transport and heating curing are realized.
Further, as shown in fig. 6, the radiant heating mechanism 3 includes a support 31 and infrared heating pipes 32 uniformly installed on the support 31 and located above the heat reflection mechanism 4, and the width of the heat reflection mechanism 4 is adapted to the length of the infrared heating pipes 32.
In the present embodiment, a plurality of the infrared heating pipes 32 are arranged along the conveying direction of the rotary conveying mechanism 1.
Further, the heat reflection mechanism 4 includes a reflection plate 40 disposed upward, and the reflection plate 40 includes a bottom plate 41 and a side plate 42 disposed around the bottom plate 41.
In the embodiment, the heat reflection mechanism 4 with a disc-shaped structure is arranged to fully block and collect radiant heat and reflect the radiant heat upwards, specifically, the heat generated by the infrared heating pipe 32 is radiated towards the periphery, the bottom plate 41 is arranged to block the heat from flowing downwards to cause loss, the heat can rebound upwards after contacting with the bottom plate 41 to change the radiation spreading direction, the side plates 42 are arranged around the bottom plate 41 for one circle to prevent the heat from flowing towards four sides to cause loss, so that the heat is fully collected towards the middle, the proportion of the heat finally reaching the upper cover of the storage battery is increased, the utilization rate is increased, and energy waste is avoided; the heat reflecting means 4 is preferably made of a material having low thermal conductivity.
Example two
For simplicity, only the differences between the second embodiment and the first embodiment will be described below; the second embodiment is different from the first embodiment in that:
further, as shown in fig. 3, a plurality of slide rails 11 are disposed on the rack 100 corresponding to each heat reflection mechanism 4, and bottoms of two ends of each heat reflection mechanism 4 can be respectively erected on the slide rails 11 and drive the radiation heating mechanism 3 to slide in or pull out laterally.
Further, the bracket 31 longitudinally penetrates and is slidably mounted on the heat reflecting mechanism 4, and a lifting adjusting block 30 is disposed on the bracket 31 below the heat reflecting mechanism 4.
In this embodiment, will radiant heating mechanism 3 and heat reflection mechanism 4 set up to disjunctor formula structure, and is concrete, and the four corners position of support 31 vertically runs through and slidable sets up four corners position department on bottom plate 41, and the cooperation corresponds the both ends of each heat reflection mechanism 4 and is provided with slide rail 11 respectively on frame 100, and bottom plate 41 of heat reflection mechanism 4 can erect on slide rail 11 to can take radiant heating mechanism 3 side direction to slide into fretwork chain plate mechanism 2 below or outwards pull out, dismantle convenient and be convenient for maintain.
It should be noted that the support 31 includes two installation muscle that the level set up, infrared heating pipe 32 directly erects on these two installation muscle, still includes the sliding shaft that links to each other and vertical setting with installation muscle both ends, and this sliding shaft runs through bottom plate 41 sets up, in addition, still including setting up and connecting the pull rod that sets up in the sliding shaft lower extreme, the operator holds this pull rod and carries out the sideslip to radiant heating mechanism 3 and heat reflection mechanism 4 of disjunctor formula structure.
As a preferred embodiment, the distance from the infrared heating pipe 32 to the heat reflecting mechanism 4 and the upper cover of the battery pack 10 can be flexibly adjusted by further arranging the lifting adjusting block 30 on the bracket 31 below the heat reflecting mechanism 4, so that the heat intensity can be adjusted, and the production adaptability is strong.
It should be noted that, the lifting adjusting block 30 is sleeved on each sliding shaft, a threaded through hole is formed in the lifting adjusting block 30, an adjusting screw is installed in the threaded through hole in a rotating mode, the adjusting screw can be unscrewed outwards, the position of the radiation heating mechanism 3 can be adjusted longitudinally, the adjusting screw is screwed downwards after adjustment, the end portion of the adjusting screw is in interference fit with the sliding shaft, locking and fixing are achieved, adjustment is convenient, and the structure is stable.
EXAMPLE III
For simplicity, only the differences between the third embodiment and the first embodiment will be described below; the third embodiment is different from the first embodiment in that:
further, as shown in fig. 1 and 7, the battery pack conveying device further includes a conveying and overturning mechanism 5 disposed at a conveying end of the rotary conveying mechanism 1, the conveying and overturning mechanism 5 includes a conveying assembly 51 in transitional connection with the rotary conveying mechanism 1 and an overturning assembly 52 disposed in a staggered manner with the conveying assembly 51, the inverted battery pack 10 is conveyed to the conveying assembly 51 and clamped in the overturning assembly 52, and is driven by the overturning assembly 52 to be overturned by 180 degrees and then output in an upright state.
In the embodiment, the transmission turnover mechanism 5 is transitionally arranged at the transmission tail end of the curing transmission production line, so that the storage battery pack 10 which is inverted after curing is turned over to be in an upright state and output in the transmission process, the turnover process is stable, and the matching continuity with the subsequent production process is improved.
Further, the transmission assembly 51 includes two first rotating shafts 511 mounted on the frame 100 and driven by a motor to rotate, and a plurality of rotating transmission belts 512 sleeved on the two first rotating shafts 511 in an array at intervals.
In this embodiment, the two first rotating shafts 511 are provided with a spacing groove at an interval, and each of the rotating transmission belts 512 is disposed in the spacing groove in a spacing manner.
Further, the turnover assembly 52 includes a second rotating shaft 521 mounted on the frame 100 and driven to rotate by a motor, and a plurality of i-shaped rotating plates 522 coaxially fixed and sleeved on the second rotating shaft 521, each i-shaped rotating plate 522 is located between two pairs of the rotating conveyor belts 512, two placing grooves 520 are symmetrically formed in two sides of each i-shaped rotating plate 522, and the top and the bottom of each placing groove 520 can be rotated to be flush with the transmission surface of the transmission assembly 51.
In the present embodiment, the flipping unit 52 is disposed at the middle position of the transmission unit 51; the second rotating shaft 521 is arranged above the conveying surface of the rotary conveying belt 512, and the i-shaped rotating plates 522 are positioned between every two rotary conveying belts 512 and fixedly sleeved on the second rotating shaft 521, so that the second rotating shaft 521 can drive the rotation without interfering with the rotation of the rotary conveying belts 512; the size of the placing groove 520 is matched with the size of the storage battery pack 10, when the placing groove 520 is empty, the bottom of the placing groove 520 is flush with the conveying surface of the conveying assembly 51, so that the inverted storage battery pack 10 can be conveyed into the placing groove 520 through the conveying assembly 51, the overturning assembly 52 drives the storage battery pack 10 to overturn by 180 degrees and then stop rotating, the top of the placing groove 520 is flush with the conveying surface of the conveying assembly 51, and the storage battery pack 10 in an upright state is continuously conveyed and output through the conveying assembly 51.
Example four
For simplicity, only the differences between the fourth embodiment and the first embodiment will be described below; the fourth embodiment is different from the first embodiment in that:
a storage battery dispensing and curing process, as shown in fig. 9, includes the following steps:
step one, feeding and conveying: the storage battery packs 10 which are glued and arranged in a fitting manner are manually or mechanically grabbed, then are reversely clamped on the hollow chain plate mechanism 2 side by side, and are transmitted to the transmission turnover mechanism 5 by the rotary conveying mechanism 1;
step two, radiation reflection: in the transmission process of the first step, after the radiation heating mechanism 3 below the rotary conveying mechanism 1 generates heat through radiation, the heat is reflected upwards by the heat reflecting mechanism 4;
step three, directional heating: the reflected heat passes through the hollow part of the hollow chain plate mechanism 2, is blocked by the storage battery pack 10 which is closely attached and arranged and is converged at the closed plane formed by the upper cover of the storage battery pack 10, and is concentrated and directionally heats and cures the resin adhesive on the polar column;
step four, transmission and turning: the solidified storage battery pack 10 is transitionally transferred to the transfer and turnover mechanism 5 and further clamped in the placing groove 520, at the moment, the turnover component 52 drives the storage battery pack 10 to turn over for 180 degrees and then stop rotating, and the storage battery pack 10 in the upright state continues to transfer and output.
It should be noted that, in this embodiment, the heat reflection mechanism 4 is slidably mounted on the slide rail 11, and can be laterally slid in or pulled out together with the radiant heating mechanism 3, and the distance between the infrared heating pipe 32 and the heat reflection mechanism 4 and the upper cover of the battery can be adjusted by adjusting the lifting adjusting block 30.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The storage battery dispensing and curing production line comprises a rack (100) and a rotary conveying mechanism (1) arranged on the rack (100), it is characterized by also comprising a hollow chain plate mechanism (2) uniformly arranged on the rotary conveying mechanism (1), a radiation heating mechanism (3) arranged in the middle space of the rotary conveying mechanism (1) and a heat reflection mechanism (4), wherein a storage battery pack (10) which is glued and arranged one by one is reversely clamped on the hollow chain plate mechanism (2), in the transmission process, heat radiated outwards by the radiation heating mechanism (3) is reflected upwards by the heat reflection mechanism (4) and passes through the hollow chain plate mechanism (2) to carry out centralized heating on the glue dispensing on the cover body of the storage battery pack (10), and the transmission turnover mechanism (5) is arranged at the transmission tail end of the rotary conveying mechanism (1);
the hollow chain plate mechanisms (2) are erected around the rotary conveying mechanism (1) for one circle and comprise a plurality of vertical chain plates (21) which are distributed at intervals along the conveying direction and are vertically arranged, clamping seats (22) which are fixedly connected with two ends of each vertical chain plate (21) respectively and are arranged on the rotary conveying mechanism (1), and at least one group of reinforcing plates (23) which are connected between every two adjacent vertical chain plates (21) and are vertically arranged; the two clamping seats (22) can limit and fix two ends of the storage battery pack (10).
2. The storage battery dispensing and curing production line of claim 1, wherein the radiation heating mechanisms (3) and the heat reflection mechanisms (4) are in one-to-one correspondence, and a plurality of groups are uniformly distributed along the transmission direction of the rotary conveying mechanism (1).
3. Storage battery dispensing and curing production line according to claim 1, characterized in that the radiation heating mechanism (3) comprises a bracket (31) and infrared heating pipes (32) uniformly installed on the bracket (31) and located above the heat reflection mechanism (4), and the width of the heat reflection mechanism (4) is adapted to the length of the infrared heating pipes (32).
4. Storage battery dispensing and curing production line according to claim 1, characterized in that the heat reflection mechanism (4) comprises a reflection plate (40) which is arranged upwards, and the reflection plate (40) comprises a bottom plate (41) and a side plate (42) which is arranged around the bottom plate (41).
5. The storage battery dispensing and curing production line according to claim 1, wherein a plurality of slide rails (11) are arranged on the rack (100) corresponding to the heat reflection mechanisms (4), bottoms of two ends of each heat reflection mechanism (4) are respectively erected on the slide rails (11), and the radiation heating mechanisms (3) are driven to slide in or pull out laterally.
6. The storage battery dispensing and curing production line of claim 3, wherein the bracket (31) is longitudinally penetrated and slidably mounted on the heat reflection mechanism (4), and a lifting adjusting block (30) is arranged on the bracket (31) below the heat reflection mechanism (4).
7. The storage battery dispensing and curing production line of claim 1, wherein the conveying and turning mechanism (5) comprises a conveying assembly (51) in transitional connection with the rotary conveying mechanism (1) and a turning assembly (52) arranged in a staggered manner with the conveying assembly (51), the inverted storage battery pack (10) is conveyed to the conveying assembly (51) and clamped in the turning assembly (52), and the storage battery pack is driven by the turning assembly (52) to be turned 180 degrees and then output in a standing state.
8. The storage battery dispensing and curing production line of claim 7, wherein the conveying assembly (51) comprises two first rotating shafts (511) mounted on the rack (100) and driven by a motor to rotate, and a plurality of rotating conveyor belts (512) sleeved on the two first rotating shafts (511) in a spaced array; upset subassembly (52) including install in on frame (100) and locate by motor drive pivoted second pivot (521) and the coaxial fixed cover of a plurality of I-shaped rotor plate (522) on second pivot (521), and each I-shaped rotor plate (522) are located two liang between gyration transmission band (512), two standing grooves (520) have been seted up to the bilateral symmetry of this I-shaped rotor plate (522), just the top and the bottom of standing groove (520) all can rotate to with the transmission face of transmission subassembly (51) flushes.
9. A process for dispensing and curing a storage battery by using the storage battery dispensing and curing production line as claimed in any one of claims 1 to 8, which is characterized by comprising the following steps:
step one, feeding and conveying: the storage battery packs (10) which are glued and arranged in a fitting manner are manually or mechanically grabbed, then are reversely clamped on the hollow chain plate mechanism (2) side by side, and are transmitted to the transmission turnover mechanism (5) by the rotary conveying mechanism (1);
step two, radiation reflection: in the transmission process of the first step, after the radiation heating mechanism (3) below the rotary conveying mechanism (1) generates heat through radiation, the heat is reflected upwards by the heat reflecting mechanism (4);
step three, directional heating: the reflected heat penetrates through the hollow part of the hollow chain plate mechanism (2), is blocked by the storage battery pack (10) which is closely attached and arranged, is converged at a closed plane formed by the upper cover of the storage battery pack (10), and is concentrated and directionally heats and cures the resin adhesive on the polar column;
step four, transmission and turning: and transitionally transmitting the cured storage battery pack (10) to a transmission turnover mechanism (5), wherein the transmission turnover mechanism (5) drives the storage battery pack (10) to turn over by 180 degrees, and the storage battery pack (10) in an upright state continues to transmit and output.
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| CN202010437283.1A CN111617942B (en) | 2020-05-21 | 2020-05-21 | Adhesive dispensing and curing production line and process for storage battery |
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| CN202010437283.1A CN111617942B (en) | 2020-05-21 | 2020-05-21 | Adhesive dispensing and curing production line and process for storage battery |
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| CN111617942B true CN111617942B (en) | 2021-06-08 |
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| CN111617942A (en) | 2020-09-04 |
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