CN105128494A - Air energy photovoltaic assembly laminator and laminating method thereof - Google Patents
Air energy photovoltaic assembly laminator and laminating method thereof Download PDFInfo
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- CN105128494A CN105128494A CN201510532935.9A CN201510532935A CN105128494A CN 105128494 A CN105128494 A CN 105128494A CN 201510532935 A CN201510532935 A CN 201510532935A CN 105128494 A CN105128494 A CN 105128494A
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- heating
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- heating system
- air energy
- photovoltaic module
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
- B32B37/1018—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using only vacuum
Abstract
The present invention provides an air energy photovoltaic assembly laminator and a laminating method thereof. The laminator successively comprises the following components from left to right: a feeding section, a laminating section and a blanking section. A heating system, a vacuum system, a pressurizing system, a fixed system and a control system are arranged on the laminating section; the heating system comprises an air energy heating system, an electrical energy heating system, an air heating furnace, an oil conveying pipeline, groove-shaped pipes and a laminating workbench; the air energy heating system comprises an air compression device; the air heating furnace is arranged at the outlet of the air compression device; and the groove-shaped pipes are uniformly distributed on the laminating workbench. The oil conveying pipeline forms a loop between the air heating furnace and the groove-shaped pipes. The air energy photovoltaic assembly laminator provided by the present invention has the beneficial effects that electrical heating and conduction oil heating are adopted, the advantages that the heating speed of an electrical heating system is high and the heating uniform conversion rate of a conduction oil heating system are combined, and a laminator capable of using two heating modes at same time is designed, so that the laminator has the characteristics of enabling the heating plate to be uniformly heated, being high in conversion efficiency and high in heating speed and the like.
Description
Technical field
The present invention relates to a kind of laminating machine and laminating method thereof, particularly relate to a kind of air energy photovoltaic module laminating machine and laminating method thereof.
Background technology
The encapsulation of photovoltaic module is the important component part of photovoltaic module manufacturing process, photovoltaic component encapsulating is by being encapsulated in glass by electricity generation module, chien shih electricity generation module and the extraneous air insulated of encapsulating film and backboard, ensure the realization of its weatherability standard, to account for the crystal silicon component of photovoltaic module maximum ratio, the main flow equipment that encapsulation adopts is laminating machine, by vacuumizing, the air in assembly is extracted out in laminating machine, then heating makes EVA melt battery, glass and backboard bond together, the primary structure of laminating machine is by upper and lower vacuum chamber, silica gel plate, heating system, vacuum system, heating control system, the formations such as control system, during encapsulation, first by cover-plate glass, the crystal-silicon battery slice connected, EVA film, backboard membrane (usually adopting the materials such as TPT or PET) stacks the lower chambers sending into laminating machine, the face that lower chambers puts photovoltaic module is a horizontal plane, heater is provided with below horizontal plane, general employing arranges oil pipe and passes through oil path heating.Generally be divided into the next stage during lamination: when assembly enters laminating machine, lower chambers is inflated, upper chamber's vacuum; After upper cover closes, lower chambers vacuumizes, and simultaneously to device heats, is substantially heated to EVA melt temperature, and upper chamber inflates, the general 5min of this process; Pressurize lamination: the vacuum of upper chamber is zero, pressurize lamination a period of time, makes EVA crosslinking curing, the solar components encapsulation of current main flow all adopts this technique.
The mode of heating of laminating machine is divided into heat-conducting oil heating and electrical heating two kinds, the principle of heat-conducting oil heating utilizes the temperature of high temperature heat conductive oil to heat to plate, this laminating machine there will be the phenomenons such as leakage of oil in long working environment, cause machine can not all weather operations, even cause cell piece fragment or displacement, and generally will consume 1.5 hours at it startup stage.Electrically heated principle is that direct electricity consumption is heated to heating plate, eliminate this link of oily transferring heat, it has the advantages such as high efficiency, energy consumption saving wheel, floor space be little, although before in electrical heating process internal power is higher half an hour, but in the process of laminating machine Jian beginning laminated compenent, average energy consumption is just far smaller than heat-conducting oil heating type laminating machine, in the long run calculates, and will save energy consumption for enterprise.
The Chinese invention patent being CN202225522U as notification number discloses a kind of solar photovoltaic cell panel Far infrared heating system of full-automatic laminating machine, and adopt aluminium alloy as the laminate of laminating machine, high vacuum shortwave infrared ray heating pipe is as heating element heater.Many rectangle holes have been erected at the bottom aluminium alloy plate of aluminium alloy layer pressing plate, and high vacuum shortwave infrared ray heating pipe is placed in hole, realize aluminium alloy layer pressing plate direct heat transfer and direct radiation heating, improve the solar photovoltaic cell panel heating system of laminating machine thermal efficiency.What it adopted is heat-conducting oil heating system, and its heat time is long, and the efficiency of heating surface is low.
And for example notification number is that the Chinese invention patent of CN201913861U discloses a kind of heating plate for photovoltaic module lamination and encapsulation and has the laminating machine of this heating plate, described heating plate comprises substrate and Duo Gen heating tube, the side of described substrate offers multiple slotted eye run through along its width, described heating tube is embedded in described slotted eye, and the power of the unit length of described heating tube increases from middle part gradually to two ends.It adopts electrical heating cast lamination, substitutes conduction oil laminating machine, improves the safety and reliability that laminating machine runs.But what it adopted is electrical heating, the internal power front half an hour in heating process is higher, can affect heat transfer efficiency.
Summary of the invention
For overcoming the heat-conducting oil heating overlong time existed in prior art, the problems such as electrical heating leading portion heating power is high, the invention provides a kind of air energy photovoltaic module laminating machine, from left to right comprise material loading section successively, lamination section, blanking section, described lamination section is provided with heating system, vacuum system, compression system, fixed system and control system, described heating system comprises air energy heating system, electric energy heating system, air-heating furnace, oil pipeline, channel pipe and lamination station, described air energy heating system comprises compressed air unit, described air-heating furnace is located at described compressed air unit exit, described channel pipe is evenly distributed in described lamination station, described oil pipeline forms loop between described air-heating furnace and described channel pipe.
Preferably, described lamination station comprises the heating plate be arranged in parallel up and down, and described heating plate is provided with 12 thermals treatment zone, and each thermal treatment zone correspondence is provided with thermocouple.
Preferably, preheating device is provided with between described material loading section and described lamination section.
Preferably, be provided with cold wind between described lamination section and described blanking section to make an uproar.
Preferably, described preheating device adopts heat-conducting oil heating, and conduction oil flows out from described air-heating furnace, flows through the channel pipe in described lamination section, the channel pipe on described preheating device successively, then is back in described air-heating furnace.
Preferably, described lamination station is evenly distributed with electric heating material, described electric heating material is the one in carborundum, molybdenum disilicide, ferroaluminium, nichrome.
Preferably, described vacuum system comprises vacuum chamber, silica gel plate, vavuum pump and aerating device, described vacuum chamber is divided into upper chamber and lower chambers by described silica gel plate, and described vavuum pump, described aerating device are connected with described upper chamber, described lower chambers by tube connector.
Preferably, described tube connector is provided with room draught damper, lower room draught damper, vacuumizes charge valve, inflates magnetic valve, upper room vacuum valve, upper room vacuum meter and lower room vacuum meter, described upper room vacuum meter is located at described upper chamber exit, described upper room draught damper is connected with described upper room vacuum meter, after being located at described upper room vacuum meter; Described lower room vacuum meter is located at described upper chamber exit, and described upper room draught damper is connected with described upper room vacuum meter, after being located at described upper room vacuum meter; Described vacuum pump outlet place is provided with and vacuumizes charge valve, and described aerating device exit is provided with inflation magnetic valve, described upper room draught damper, described lower room draught damper, described in vacuumize between charge valve, described inflation magnetic valve and directly connected by tube connector; Described vacuum pump outlet place is also provided with and vacuumizes charge valve upper room vacuum valve in parallel with described, and described upper room vacuum valve is directly connected by tube connector with after the vacuum meter of described upper room.
The laminating method of above-mentioned air energy photovoltaic module laminating machine, comprises the steps:
Step one: charging, is placed on the tetrafluoro cloth of feeding platform by stacked good photovoltaic module by necessarily putting order, by the conveyer belt on platform by component transfer in laminating machine, laminating machine upper sprocket wheel drives the transmission of tetrafluoro cloth;
Step 2: vacuumize, upper room draught damper, lower room draught damper, vacuumizes charge valve and all opens, and inflation closed electromagnetic valve, opens vavuum pump and vacuumize, make room vacuum meter and lower room vacuum meter reach below 1mbar;
Step 3: Hybrid Heating, adopts air energy heating system and electric energy heating system to carry out Hybrid Heating to heating plate, and in unit period, in described air energy heating system, the flow velocity of conduction oil and time are inversely proportional to, and described electric energy heating system electric current was directly proportional to the time;
Step 4: pressurization, vacuumizes charge valve and lower room draught damper cuts out, and inflation magnetic valve is opened, ambient atmosphere enters into upper chamber by pipeline, silica gel plate is moved downward and is compressed by photovoltaic module, closes inflation magnetic valve, keep pressure state 15-20min, glued membrane is solidified;
Step 5: uncap, closes upper room draught damper, and lower room draught damper, upper room vacuum valve and inflation magnetic valve are opened, and upper chamber is vacuumized, and lower chambers is inflated, and silica gel plate moves upward and uncaps;
Step 6: discharging, when silica gel plate rises to extreme higher position, conveyer belt is transported to the discharging of blanking section by completing the photovoltaic module after lamination.
In heat-conducting oil heating system, conduction oil enters heat-conducting oil furnace temperature is T1, and it is T2 that conduction oil goes out heat-conducting oil furnace temperature, and the specific heat of conduction oil is C, and the density of conduction oil is ρ, and its initial flow is ν
0, setting heating cycle is t
0, in electric energy heating system, initial current is I
0, resistance is R, and the time is t, and electric energy heat transfer coefficient of efficiency is ξ, and in heat-conducting oil heating system, the pass of conduction oil heating power Q1 and time t is:
in electric energy heating system, the pass of heating power Q2 and time is:
Compared with prior art, the invention has the beneficial effects as follows:
(1) electric heating system and heat-conducting oil heating system is adopted to heat heating plate, combine electric heating system firing rate fast, the homogeneous heating conversion ratio advantages of higher of heat-conducting oil heating system, devise a set of laminating machine that simultaneously can use two kinds of mode of heatings, make this laminating machine have heating plate to be heated evenly, the features such as transformation efficiency is high, and firing rate is very fast;
(2) electric heating system and heat-conducting oil heating system are combined, phase before heating, based on heat-conducting oil heating, electric heating system is auxiliary, along with the change of time, because the temperature difference of conduction oil and heating plate is more and more less, the speed goes of its heating is low, now weaken heat-conducting oil heating mode gradually, and strengthen the heating of heating plate gradually, two heating systems are combined together well;
(3) in heat-conducting oil heating system, the flow velocity of conduction oil and time are inversely proportional to, and in electric heating system, the electric current of electrical heating wire was directly proportional to the time, was strengthened gradually with electrically heated by weakening gradually of accurate control realization heat-conducting oil heating;
(4) establish 12 thermocouples on hot plate, the temperature of monitoring heating plate zones of different, and formed with described heat-conducting oil heating system and described electric heating system and feed back, the flow velocity of conduction oil and the electric current of electrical heating wire are finely tuned.
Accompanying drawing explanation
Fig. 1 is the present invention's preferably FB(flow block);
Fig. 2 is the present invention's preferably vacuum system fundamental diagram;
Fig. 3 is the present invention preferably conduction oil circulating path figure.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Be illustrated in figure 1 the present invention's preferably FB(flow block), comprise and from left to right comprise material loading section 1 successively, lamination section 3, blanking section 5, described lamination section 3 is provided with heating system 6, vacuum system 8, compression system 7, fixed system 9 and control system 10, described heating system 6 comprises air energy heating system, electric energy heating system, air-heating furnace 23, oil pipeline 25, channel pipe 24 and lamination station, described air energy heating system comprises compressed air unit, described air-heating furnace 23 is located at described compressed air unit exit, described channel pipe 24 is evenly distributed in described lamination station, described oil pipeline 25 forms loop between described air-heating furnace 23 and described channel pipe 24.
Described lamination station comprises the heating plate be arranged in parallel up and down, and described heating plate is provided with 12 thermals treatment zone, and each thermal treatment zone correspondence is provided with thermocouple; Preheating device 2 is provided with between described material loading section 1 and described lamination section 3; Be provided with cold wind between described lamination section 3 and described blanking section 5 and make an uproar 4.
Be illustrated in figure 3 the present invention preferably conduction oil circulating path figure, described preheating device 2 adopts heat-conducting oil heating, conduction oil flows out from described air-heating furnace 23, flow through the channel pipe 24 in described lamination section 3, the channel pipe 24 on described preheating device 2 successively, then be back in described air-heating furnace 23.Described lamination station is evenly distributed with electric heating material, and described electric heating material is the one in carborundum, molybdenum disilicide, ferroaluminium, nichrome.
Be illustrated in figure 2 the present invention's preferably vacuum system fundamental diagram, described vacuum system 8 comprises vacuum chamber, silica gel plate 12, vavuum pump 21 and aerating device 22, described vacuum chamber is divided into upper chamber 11 and lower chambers 14 by described silica gel plate 12, and described vavuum pump 21, described aerating device 22 are connected with described upper chamber 11, described lower chambers 14 by tube connector 15.
Described tube connector 15 is provided with room draught damper 17, lower room draught damper 18, vacuumizes charge valve 19, inflates magnetic valve 20, upper room vacuum valve 26, upper room vacuum meter 13 and lower room vacuum meter 16, described upper room vacuum meter 13 is located at described upper chamber 11 exit, described upper room draught damper 17 is connected with described upper room vacuum meter 13, after being located at described upper room vacuum meter 13; Described lower room vacuum meter 16 is located at described upper chamber exit, and described upper room draught damper 18 is connected with described upper room vacuum meter 16, after being located at described upper room vacuum meter 16; Described vavuum pump 21 exit is provided with and vacuumizes charge valve 19, described aerating device 22 exit is provided with inflation magnetic valve 20, described upper room draught damper 17, described lower room draught damper 18, described in vacuumize between charge valve 19, described inflation magnetic valve 20 and directly connected by tube connector; Described vavuum pump 21 exit is also provided with and vacuumizes charge valve 19 upper room vacuum valve 26 in parallel with described, and described upper room vacuum valve 26 is directly connected by tube connector with after described upper room vacuum meter 13.
The laminating method of above-mentioned air energy photovoltaic module laminating machine, comprises the steps:
Step one: charging, is placed on the tetrafluoro cloth of feeding platform by stacked good photovoltaic module by necessarily putting order, by the conveyer belt on platform by component transfer in laminating machine, laminating machine upper sprocket wheel drives the transmission of tetrafluoro cloth;
Step 2: vacuumize, upper room draught damper 17, lower room draught damper 18, vacuumizes charge valve 19 and all opens, and inflation magnetic valve 20 cuts out, and opens vavuum pump and vacuumizes, make room vacuum meter 13 and lower room vacuum meter 16 reach below 1mbar;
Step 3: Hybrid Heating, adopts air energy heating system and electric energy heating system to carry out Hybrid Heating to heating plate, and in unit period, in described air energy heating system, the flow velocity of conduction oil and time are inversely proportional to, and described electric energy heating system electric current was directly proportional to the time;
Step 4: pressurization, vacuumizes charge valve 19 and lower room draught damper 18 cuts out, and inflation magnetic valve 20 is opened, ambient atmosphere enters into upper chamber 11 by pipeline, silica gel plate 12 is moved downward and is compressed by photovoltaic module, closes inflation magnetic valve 20, keep pressure state 15-20min, glued membrane is solidified;
Step 5: uncap, closes upper room draught damper 17, and lower room draught damper 18, upper room vacuum valve 26 and inflation magnetic valve 20 are opened, and upper chamber 11 is vacuumized, and lower chambers is inflated, and silica gel plate moves upward and uncaps;
Step 6: discharging, when silica gel plate rises to extreme higher position, conveyer belt is transported to the discharging of blanking section by completing the photovoltaic module after lamination.
In heat-conducting oil heating system, conduction oil enters heat-conducting oil furnace temperature is T1, and it is T2 that conduction oil goes out heat-conducting oil furnace temperature, and the specific heat of conduction oil is C, and the density of conduction oil is ρ, and its initial flow is ν
0, setting heating cycle is t
0, in electric energy heating system, initial current is I
0, resistance is R, and the time is t, and electric energy heat transfer coefficient of efficiency is ξ, and in heat-conducting oil heating system, the pass of conduction oil heating power Q1 and time t is:
in electric energy heating system, the pass of heating power Q2 and time is:
Above-mentioned explanation illustrate and describes the preferred embodiments of the present invention, as previously mentioned, be to be understood that the present invention is not limited to the form disclosed by this paper, should not regard the eliminating to other embodiments as, and can be used for other combinations various, amendment and environment, and can in invention contemplated scope described herein, changed by the technology of above-mentioned instruction or association area or knowledge.And the change that those skilled in the art carry out and change do not depart from the spirit and scope of the present invention, then all should in the protection domain of claims of the present invention.
Claims (10)
1. an air energy photovoltaic module laminating machine, it is characterized in that, from left to right comprise material loading section (1) successively, lamination section (3), blanking section (5), described lamination section (3) is provided with heating system (6), vacuum system (8), compression system (7), fixed system (9) and control system (10), described heating system (6) comprises air energy heating system, electric energy heating system, air-heating furnace (23), oil pipeline (25), channel pipe (24) and lamination station, described air energy heating system comprises compressed air unit, described air-heating furnace (23) is located at described compressed air unit exit, described channel pipe (24) is evenly distributed in described lamination station, described oil pipeline (25) forms loop between described air-heating furnace (23) and described channel pipe (24).
2. a kind of air energy photovoltaic module laminating machine as claimed in claim 1, it is characterized in that, described lamination station comprises the heating plate be arranged in parallel up and down, and described heating plate is provided with 12 thermals treatment zone, and each thermal treatment zone correspondence is provided with thermocouple.
3. a kind of air energy photovoltaic module laminating machine as claimed in claim 1, is characterized in that, be provided with preheating device (2) between described material loading section (1) and described lamination section (3).
4. a kind of air energy photovoltaic module laminating machine as claimed in claim 3, is characterized in that, be provided with cold wind and make an uproar (4) between described lamination section (3) and described blanking section (5).
5. a kind of air energy photovoltaic module laminating machine as claimed in claim 4, it is characterized in that, described preheating device (2) adopts heat-conducting oil heating, conduction oil flows out from described air-heating furnace (23), flow through the channel pipe (24) on described lamination section (3), the channel pipe (24) on described preheating device (2) successively, then be back in described air-heating furnace (23).
6. a kind of air energy photovoltaic module laminating machine as claimed in claim 5, it is characterized in that, described lamination station is evenly distributed with electric heating material, described electric heating material is the one in carborundum, molybdenum disilicide, ferroaluminium, nichrome.
7. a kind of air energy photovoltaic module laminating machine as claimed in claim 1, it is characterized in that, described vacuum system (8) comprises vacuum chamber, silica gel plate (12), vavuum pump (21) and aerating device (22), described vacuum chamber is divided into upper chamber (11) and lower chambers (14) by described silica gel plate (12), and described vavuum pump (21), described aerating device (22) are connected with described upper chamber (11), described lower chambers (14) by tube connector (15).
8. a kind of air energy photovoltaic module laminating machine as claimed in claim 7, it is characterized in that, described tube connector (15) is provided with room draught damper (17), lower room draught damper (18), vacuumize charge valve (19), inflation magnetic valve (20), upper room vacuum valve (26), upper room vacuum meter (13) and lower room vacuum meter (16), described upper room vacuum meter (13) is located at described upper chamber (11) exit, described upper room draught damper (17) is connected with described upper room vacuum meter (13), after being located at described upper room vacuum meter (13), described lower room vacuum meter (16) is located at described upper chamber exit, and described upper room draught damper (18) is connected with described upper room vacuum meter (16), after being located at described upper room vacuum meter (16), described vavuum pump (21) exit is provided with and vacuumizes charge valve (19), described aerating device (22) exit is provided with inflation magnetic valve (20), described upper room draught damper (17), described lower room draught damper (18), described in vacuumize between charge valve (19), described inflation magnetic valve (20) and directly connected by tube connector, described vavuum pump (21) exit is also provided with and vacuumizes charge valve (19) upper room vacuum valve (26) in parallel with described, and described upper room vacuum valve (26) is directly connected by tube connector afterwards with described upper room vacuum meter (13).
9. the laminating method of air energy photovoltaic module laminating machine as described in any one of claim 1-8, is characterized in that, comprise the steps:
Step one: charging, is placed on the tetrafluoro cloth of feeding platform by stacked good photovoltaic module by necessarily putting order, by the conveyer belt on platform by component transfer in laminating machine, laminating machine upper sprocket wheel drives the transmission of tetrafluoro cloth;
Step 2: vacuumize, upper room draught damper (17), lower room draught damper (18), vacuumize charge valve (19) and all open, inflation magnetic valve (20) is closed, open vavuum pump to vacuumize, make room vacuum meter (13) and lower room vacuum meter (16) reach below 1mbar;
Step 3: Hybrid Heating, adopts air energy heating system and electric energy heating system to carry out Hybrid Heating to heating plate, and in unit period, in described air energy heating system, the flow velocity of conduction oil and time are inversely proportional to, and described electric energy heating system electric current was directly proportional to the time;
Step 4: pressurization, vacuumize charge valve (19) and lower room draught damper (18) closedown, inflation magnetic valve (20) is opened, ambient atmosphere enters into upper chamber (11) by pipeline, silica gel plate (12) is moved downward photovoltaic module is compressed, close inflation magnetic valve (20), keep pressure state 15-20min, glued membrane is solidified;
Step 5: uncap, closed upper room draught damper (17), lower room draught damper (18), upper room vacuum valve (26) and inflation magnetic valve (20) are opened, and upper chamber is vacuumized, lower chambers is inflated, and silica gel plate moves upward and uncaps;
Step 6: discharging, when silica gel plate rises to extreme higher position, conveyer belt is transported to the discharging of blanking section by completing the photovoltaic module after lamination.
10. the laminating method of a kind of air energy photovoltaic module laminating machine as claimed in claim 9, is characterized in that, in heat-conducting oil heating system, conduction oil enters heat-conducting oil furnace temperature is T1, it is T2 that conduction oil goes out heat-conducting oil furnace temperature, the specific heat of conduction oil is C, and the density of conduction oil is ρ, and its initial flow is ν
0, setting heating cycle is t
0, in electric energy heating system, initial current is I
0, resistance is R, and the time is t, and electric energy heat transfer coefficient of efficiency is ξ, and in heat-conducting oil heating system, the pass of conduction oil heating power Q1 and time t is:
in electric energy heating system, the pass of heating power Q2 and time is:
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