CN109904277B - a fixture - Google Patents
a fixture Download PDFInfo
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- CN109904277B CN109904277B CN201810732646.7A CN201810732646A CN109904277B CN 109904277 B CN109904277 B CN 109904277B CN 201810732646 A CN201810732646 A CN 201810732646A CN 109904277 B CN109904277 B CN 109904277B
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- heating
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- solar power
- power generation
- supporting plate
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本发明涉及固定技术领域，尤其涉及一种固定装置。本发明提供的固定装置用于对太阳能发电组件中间品进行固定，该固定装置包括加热组件、压紧组件和机架。其中，加热组件和压紧组件均设置在机架上，压紧组件与加热组件平行设置，本发明通过加热组件对太阳能发电组件的胶层进行加热，压紧组件配置在加热组件所加热的位置，并从太阳能发电组件的两面挤压太阳能发电组件，可以获得结构较稳定的太阳能发电组件的中间品，避免中间品的各个部分在后续处理中出现偏移，进而获得合格的太阳能发电组件。
The present invention relates to the field of fixing technology, and in particular to a fixing device. The fixing device provided by the invention is used to fix intermediate solar power generation components. The fixing device includes a heating component, a pressing component and a frame. Among them, the heating component and the pressing component are both arranged on the frame, and the pressing component is arranged parallel to the heating component. The present invention heats the glue layer of the solar power generation component through the heating component, and the pressing component is arranged at the position heated by the heating component. , and extruding the solar power generation module from both sides of the solar power generation module, an intermediate product of the solar power generation module with a relatively stable structure can be obtained, which avoids the deviation of various parts of the intermediate product during subsequent processing, and thus obtains a qualified solar power generation module.
Description
Technical Field
The invention relates to the technical field of fixation, in particular to a fixing device.
Background
Solar power generation is a technology that uses the photovoltaic effect of a semiconductor interface to directly convert light energy into electrical energy. The key element of the technology is a battery chip, the battery chip is packaged and protected after being connected in series to form a large-area solar power generation assembly, and then the solar power generation system is formed by matching with components such as a power controller and the like.
The existing solar power generation assembly comprises two substrates, a battery chip is arranged between the two substrates, double faced adhesive tape is arranged around the battery chip, and POE or EVA adhesive films are arranged on two sides of the battery chip. The solar power generation assembly needs to be fixed before being laminated, and the existing fixing technology is used for only sticking two substrates together by double-sided adhesive tape, so that the sticking strength of each part of the solar power generation assembly is insufficient. When the solar power generation assembly is subjected to lamination or other subsequent processes, parts and components of the solar power generation assembly are offset, so that the qualified solar power generation assembly cannot be obtained.
Based on the above, it is needed to provide a fixing device capable of obtaining a solar power generation assembly intermediate product with a relatively stable structure.
Disclosure of Invention
The invention aims to provide a fixing device which can obtain a solar power generation assembly intermediate product with a stable structure so as to obtain a qualified solar power generation assembly.
To achieve the purpose, the invention adopts the following technical scheme:
a fixation device, comprising:
a frame;
a heating assembly disposed on the frame; and
and the compressing assembly is arranged on the frame and is parallel to the heating assembly, and the compressing assembly is configured to compress the heated position of the heating assembly.
Optionally, the compression assembly includes:
the support plate is connected with the rack through the telescopic mechanism, the telescopic mechanism can drive the support plate to move, and the heating assembly is connected with the support plate; and
the compression bar is arranged on the frame and can move relative to the supporting plate.
Optionally, the compression assembly further comprises:
the top plate is connected with the frame through the telescopic mechanism and is arranged opposite to the supporting plate, and the top plate is matched with the supporting plate in shape.
Optionally, the heating assembly comprises a heating source and a heating area, the heating source and the heating area are connected, and the heating area is arranged on the top plate or the supporting plate.
Optionally, the heating assembly comprises a heating source and a heating area, the heating source and the heating area are connected, and the heating area is arranged on the top plate and the supporting plate.
Alternatively, the plunger can pass through the heating region.
Optionally, the heating areas on the top plate and the supporting plate are respectively multiple, and the heating areas which are adjacently arranged are arranged at equal intervals.
Optionally, the top plate and the supporting plate are provided with cavities, and the heating source is communicated with the cavities.
Optionally, the heating area is a through hole formed on the top plate and the supporting plate, and the through hole is communicated with the corresponding cavity.
Optionally, the fixing device further comprises:
the shaping assembly can be arranged on the frame in a telescopic mode, the movement direction of the shaping assembly is consistent with that of the compression bar, and the shaping assembly and the supporting plate are oppositely arranged.
Optionally, the shaping assembly comprises:
and the end contour line of the shaping piece is a straight line, an arc line or a fold line.
Optionally, the fixing device further comprises:
the conveying assembly is arranged on the frame and is parallel to the compressing assembly and the heating assembly, and the conveying assembly can drive the to-be-fixed piece to move.
The beneficial effects of the invention are as follows:
the fixing device provided by the invention is used for fixing the intermediate product of the solar power generation assembly, and comprises a heating assembly, a pressing assembly and a frame. The heating assembly and the pressing assembly are arranged on the frame, and the pressing assembly is arranged in parallel with the heating assembly.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following description will briefly explain the drawings needed in the description of the embodiments of the present invention, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the contents of the embodiments of the present invention and these drawings without inventive effort for those skilled in the art.
FIG. 1 is a schematic view of another solar power module according to the present invention;
FIG. 2 is a schematic view of a solar power module fixing device in one direction;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a schematic view of a solar power module fixing device in another direction;
FIG. 5 is a schematic process flow diagram of a fixing method according to the present invention;
fig. 6 is a schematic process flow diagram of another fixing method according to the present invention.
The figures are labeled as follows:
1-a solar power generation assembly; 2-fixing means;
11-a first substrate; 12-a second substrate; 13-an adhesive layer; 14-battery chip; 15-glue film;
21-a compression assembly; 22-a heating assembly; 23-shaping components; 24-a transfer assembly; 25-a frame; 26-top plate;
211-supporting plates; 212-a compression bar; 213-telescoping mechanism; 221-heating source; 222-a heating zone; 223-connecting tube; 231-shaping piece.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the technical solution of the present invention will be further described by the following detailed description with reference to the accompanying drawings.
Solar power generation is a technology that uses the photovoltaic effect of a semiconductor interface to directly convert light energy into electrical energy. The key element of the technology is a battery chip, the battery chip is packaged and protected after being connected in series to form a large-area solar power generation assembly, and then the solar power generation system is formed by matching with components such as a power controller and the like. The solar power generation module is a device that directly converts solar energy into electric energy due to a photovoltaic effect, and generates a photo-generated current when the solar light irradiates the surface of the photovoltaic module.
The solar power generation assembly 1 provided in this embodiment includes a first substrate 11, a second substrate 12, a glue layer 13, a battery chip 14, and a glue film 15. The battery chip 14 is disposed between the first substrate 11 and the second substrate 12, and the battery chip 14 is adhered to the first substrate 11 and the second substrate 12 through the adhesive layer 13. The side surfaces of the battery chip 14 and the adhesive film 15 are provided with the adhesive layer 13, and the adhesive layer 13 is used for pre-adhering the first substrate 11 and the second substrate 12, so that the solar power generation assembly 1 is convenient to carry out subsequent processing as a whole. Fig. 1 is a schematic structural diagram of another solar power generation assembly 1 provided in this embodiment, and compared with the solar power generation assembly 1, the cross-sectional shape of the solar power generation assembly 1 is substantially wavy, and the solar power generation assembly can also be in a zigzag shape, so that more solar energy can be absorbed under the same occupied area, and the conversion efficiency of solar energy is improved.
Specifically, the adhesive layer 13 may be made of butyl rubber, which is poor in tackiness at normal temperature, melts and becomes tacky when subjected to high temperature, and the butyl rubber in a molten state fuses after contacting the first substrate 11 and the second substrate 12, and when the temperature returns to room temperature, the adhesive layer 13 may be bonded to the first substrate 11 and the second substrate 12. In other embodiments, the glue layer 13 may also be a double sided glue.
Fig. 2 is a schematic structural view of the fixing device 2 provided in the present embodiment in one direction, and fig. 4 is a schematic structural view of the fixing device 2 provided in the present embodiment in another direction. As shown in fig. 2 and 4, the fixing device 2 provided in the present embodiment is used for obtaining an intermediate product of the solar power generation assembly 1 before lamination, and the fixing device 2 in the present embodiment includes a pressing assembly 21, a heating assembly 22, a shaping assembly 23, a conveying assembly 24 and a frame 25, wherein the heating assembly 22 and the pressing assembly 21 are both disposed on the frame 25, and the pressing assembly 21 is disposed parallel to the heating assembly 22. The heating component 22 of the embodiment is used for heating the adhesive layer 13 of the solar power generation component 1, the pressing component 21 is configured at the position heated by the heating component 22, and the solar power generation component 1 is extruded from two sides of the solar power generation component 1, so that an intermediate product of the solar power generation component 1 with a relatively stable structure can be obtained, and the deviation of each part of the intermediate product in the subsequent processing is avoided, so that the qualified solar power generation component 1 is obtained. In other embodiments, the fixture 2 can also be used to obtain other pieces to be fixed. The individual components are described in detail below in terms of specific operational sequences.
Illustratively, the conveying assemblies 24 provided in the present embodiment are disposed parallel to the heating assemblies 22 and the pressing assemblies 21, and the conveying assemblies 24 may be conveyor belts, so as to convey the solar power generation assemblies 1 to each station, thereby improving the processing efficiency of the solar power generation assemblies 1.
Illustratively, the compression assembly 21 provided by the present embodiment includes a pallet 211 and a telescoping mechanism 213. The telescopic mechanisms 213 are disposed on the frame 25, and each supporting plate 21 is connected with the telescopic mechanism 213 corresponding to the supporting plate one by one, and the telescopic mechanism 213 can separate the solar power generation assembly 1 from the conveying assembly 24, so that the follow-up process is convenient.
In this embodiment, the number of the shaping assemblies 23 is four, the shaping assemblies 23 are telescopically arranged on the frame 25 along the vertical direction, the movement direction of the shaping assemblies 23 is consistent with that of the compression rod 212, and the shaping assemblies 23 are positioned in the upper region of the supporting plate 211 and matched with the supporting plate 211 to enable each part of the solar power generation assembly 1 to be attached. Wherein, the shaping component 23 can be opposite to or not opposite to the supporting plate 211, and the shaping effect of the opposite pair is better. In other embodiments, the number of shaping elements 23 may be one, two or more, as well as achieve the above-described effects.
In this embodiment, the shaping component 23 includes a shaping member 231, and the end contour line of the shaping member 231 is matched with the surface shape of the solar power generation component 1, which may be a straight line, an arc line or a fold line, so as to achieve a better shaping effect on the solar power generation component 1, and make each part of the solar power generation component 1 more fit. When the end contour is an arc, damage to the surface of the solar power generation module 1 can be reduced.
The fixing device 2 of the present embodiment further includes a top plate 26, the top plate 26 is connected with the frame 25 through a telescopic mechanism 213, the top plate 26 and the supporting plate 211 are oppositely disposed, the top plate 26 is located on the upper side of the solar power generation assembly 1, and the supporting plate 211 is located on the lower side of the solar power generation assembly 1. Wherein, heating element 22 includes heating source 221, connecting pipe 223 and heating region 222, wherein, the cavity has all been seted up in roof 26 and the layer board 211, heating source 221 is steam generator, heating source 221 is linked together with the cavity through connecting pipe 223, the through-hole that is linked together with the inner chamber has been seted up respectively on roof 26 and the layer board 211 and is regarded as heating region 222, the steam overflows from the through-hole, realize the heating of two sides to glue film 13 of solar energy power generation component 1, improve glue film 13 and respectively with the pasting tightness of first base plate 11 and second base plate 12. In other embodiments, it is also possible to provide an inner cavity and a through hole in only one of the top plate 26 and the supporting plate 211, so as to heat the adhesive layer 13 from one side of the solar power generation assembly 1. The top plate 26 and the supporting plate 211 are driven to move along the vertical direction through the expansion and contraction of the expansion and contraction mechanism 213, so that the adjustment of the distance between the top plate 26 and the upper surface of the solar power generation assembly 1 is realized, and the different heating heats of the solar power generation assembly 1 are adjusted. Specifically, the expansion mechanism 213 may be an expansion cylinder or the like.
The top plate 26 and the supporting plate 211 are respectively provided with three through holes, the solar power generation assembly 1 is only bonded at the positions corresponding to the through holes, and when the subsequent lamination process is vacuumized, gas is conveniently discharged from the unheated bonding positions of the solar power generation assembly 1. The through holes are arranged at equal intervals, so that the uniform stability of exhaust can be improved, and the breaking of the solar power generation assembly 1 is avoided. In other embodiments, the number of through holes is not limited to three, but may be two, four, or more.
In other embodiments, the heating source 221 may also be a hot fluid generating device, and the heating area 222 is a flow channel formed on the top plate 26 or the supporting plate 211. In other embodiments, the heating source 221 may also be a heat block that is directly embedded in the top plate 26 or the pallet 211.
In this embodiment, the widths of the top plate 26 and the supporting plate 211 are approximately the same as the width of the adhesive layer 13, which means that the widths are equal to the width of the adhesive layer 13 and 0.05-0.1 times greater or less than the width of the adhesive layer 13, so that the materials used for the top plate 26 and the supporting plate 211 can be effectively reduced and the raw materials can be saved on the premise of ensuring the support of the solar power generation assembly 1 and the heating of the adhesive layer 13. In other embodiments, the top plate 26 and the supporting plate 211 on one side of the solar power generation assembly 1 may be made into a whole plate, so that a more stable support for the solar power generation assembly 1 can be realized.
In the present embodiment, the solar power generation module 1 has a substantially wavy shape, the shape of the top plate 26 and the pallet 211 is matched with the surface shape of the solar power generation module 1,
illustratively, the compression assembly 21 further includes a compression bar 212, the compression bar 212 also being disposed on the frame 25, the compression bar 212 being located above the pallet 211 and being capable of being either proximate to or distal from the pallet 211. By the cooperation of the pallet 211 and the pressing rod 212, the solar power generation module 1 can be pressed from both sides of the solar power generation module 1. Fig. 3 is an enlarged view of a portion of fig. 2 a, and as shown in fig. 3, the pressure bar 212 can pass through the heating region 222, so that the structure of the fixing device 2 is more compact. Specifically, the compression bar 212 may be a powered telescopic bar.
For easy understanding, the operation steps of the fixing device 2 provided in this embodiment are as follows:
transferring the respective parts of the laid solar power module 1 to the fixture 2 through the transfer module 24; the telescopic mechanism 213 lifts the supporting plate 211 to separate the solar power generation assembly 1 from the conveying assembly 24; the shaping module 23 moves toward the solar power generation module 1 to bring the respective portions of the solar power generation module 1 into contact with each other, and the top plate 26 and the pallet 211 are positioned on both sides of the solar power generation module 1 having the adhesive layer 13. Then, the heating assembly 22 starts to supply hot air, which is discharged from the through holes of the top plate 26 and the supporting plate 211, and heats the adhesive layer 13 from both sides of the solar power generation assembly 1. After heating for a period of time, the heating assembly 22 stops heating, and the pressure rod 212 is ejected out of the through hole to compress the heated position of the solar power generation assembly 1. After the pressing is carried out for a period of time, the pressing rod 212, the shaping assembly 23 and the telescopic mechanism 213 are reset to the initial positions in sequence, the solar power generation assembly 1 falls to the conveying assembly 24, and the conveying assembly 24 drives the solar power generation assembly 1 to continue to convey to the next processing station.
The fixing device 2 in this embodiment heats the adhesive layer 13 first, then compresses the solar power generation assembly 1, and compared with the scheme of directly heating with an electric soldering iron, the first substrate 11 or the second substrate 12 can be prevented from being wrinkled, so that the solar power generation assembly 1 has a better appearance.
Fig. 5 is a process flow diagram of a method for fixing a solar power generation assembly 1 according to the present embodiment. As shown in fig. 5, the fixing process of the solar power generation assembly 1 provided in this embodiment includes: providing a first substrate 11 and a second substrate 12, and arranging a glue layer 13 between the inner sides of the first substrate 11 and the second substrate 12; heating the adhesive layer 13; the battery chip 14 is extruded from the outer side of the first substrate 11 and the outer side of the second substrate 12, so that an intermediate product of the solar power generation assembly 1 with a relatively stable structure can be obtained, and the deviation of each part of the intermediate product in the subsequent processing is avoided, so that the qualified solar power generation assembly 1 is obtained.
Specifically, the heating of the adhesive layer 13 may be heating a local area of the adhesive layer 13, and when the solar power module 1 is subjected to a vacuum pumping step in the lamination process, the gas inside the solar power module 1 may be pumped out from the unheated area.
In addition, the pressed position of the solar power generation module 1 corresponds to the heating position, and it is possible to improve the connection of the respective portions of the solar power generation module 1 at the heating position more closely.
Illustratively, the heating adhesive layer 13 may be heated from two sides of the solar power generation assembly 1, which may further improve the connection of the parts of the solar power generation assembly 1 in the heating position. In other embodiments, heating may be performed from either side of the solar power module 1.
Fig. 6 is a schematic process flow diagram of another fixing method provided by the present invention, and as shown in fig. 6, the fixing method further includes a process of adhering the parts of the solar power generation assembly 1 before the adhesive layer 13 is heated, so that the parts of the solar power generation assembly 1 can be adhered more tightly. Specifically, the process of bonding the respective portions of the solar power generation module 1 is performed sequentially from one side to the other side of the solar power generation module 1, and the occurrence of wrinkles in the solar power generation module 1 is avoided.
Note that the basic principles and main features of the present invention and advantages of the present invention are shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the foregoing embodiments, but rather, the foregoing embodiments and description illustrate the principles of the invention, and that various changes and modifications may be effected therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (7)
1. A fixing device (2) is characterized in that,
comprising the following steps:
a frame (25);
a heating element (22) provided on the frame (25); and
a pressing assembly (21) disposed on the frame (25) and disposed parallel to the heating assembly (22), the pressing assembly (21) being configured to press a position heated by the heating assembly (22);
the hold-down assembly (21) comprises:
the heating device comprises a supporting plate (211) and a telescopic mechanism (213), wherein the supporting plate (211) is connected with the rack (25) through the telescopic mechanism (213), the telescopic mechanism (213) can drive the supporting plate (211) to move, and the heating assembly (22) is connected with the supporting plate (211); and
a pressing rod (212) which is arranged on the frame (25) and can move relative to the supporting plate (211);
the hold-down assembly (21) further comprises:
the top plate (26) is connected with the rack (25) through a telescopic mechanism (213) and is arranged opposite to the supporting plate (211), and the shapes of the top plate (26) and the supporting plate (211) are matched;
the fixing device (2) further comprises:
the shaping assembly (23) can be telescopically arranged on the frame (25), the movement direction of the shaping assembly (23) is consistent with that of the compression rod (212), and the shaping assembly (23) and the supporting plate (211) are oppositely arranged;
the shaping assembly (23) comprises:
a shaping member (231), wherein the end contour line of the shaping member (231) is a straight line, an arc line or a fold line;
the fixing device (2) further comprises:
the conveying assembly (24) is arranged on the frame (25) and is parallel to the pressing assembly (21) and the heating assembly (22), and the conveying assembly (24) can drive the to-be-fixed piece to move.
2. The fixing device (2) according to claim 1, characterized in that,
the heating assembly (22) comprises a heating source (221) and a heating area (222), the heating source (221) is connected with the heating area (222), and the heating area (222) is arranged on the top plate (26) or the supporting plate (211).
3. The fixing device (2) according to claim 1, characterized in that,
the heating assembly (22) comprises a heating source (221) and a heating area (222), the heating source (221) is connected with the heating area (222), and the heating area (222) is arranged on the top plate (26) and the supporting plate (211).
4. A fixture (2) according to claim 2 or 3, characterized in that,
the pressure rod (212) can pass through the heating region (222).
5. A fixture (2) according to claim 3, characterized in that,
the number of the heating areas (222) on the top plate (26) and the supporting plate (211) is multiple, and the heating areas (222) which are adjacently arranged are arranged at equal intervals.
6. A fixture (2) according to claim 3, characterized in that,
the top plate (26) and the supporting plate (211) are provided with cavities, and the heating source (221) is communicated with the cavities.
7. The fixing device (2) according to claim 2, characterized in that,
the heating area (222) is a through hole formed in the top plate (26) and the supporting plate (211), and the through hole is communicated with the corresponding cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810732646.7A CN109904277B (en) | 2018-07-05 | 2018-07-05 | a fixture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810732646.7A CN109904277B (en) | 2018-07-05 | 2018-07-05 | a fixture |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109904277A CN109904277A (en) | 2019-06-18 |
| CN109904277B true CN109904277B (en) | 2024-03-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810732646.7A Active CN109904277B (en) | 2018-07-05 | 2018-07-05 | a fixture |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109904277B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117525208B (en) * | 2023-12-04 | 2024-05-10 | 广州高景太阳能科技有限公司 | A film fixing device for photovoltaic module processing |
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| CN208722904U (en) * | 2018-07-05 | 2019-04-09 | 汉能移动能源控股集团有限公司 | A kind of fixed device |
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| JP2008001382A (en) * | 2006-06-21 | 2008-01-10 | Central Glass Co Ltd | Pallet for transporting glass sheet |
| CN201761121U (en) * | 2010-09-10 | 2011-03-16 | 徐文奇 | Solar panel laminating machine |
| CN105745766A (en) * | 2013-12-23 | 2016-07-06 | 维斯幕达有限公司 | Assembly method of a photovoltaic panel of the back-contact type with pre-fixing of the cells, and combined loading and pre-fixing station |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109904277A (en) | 2019-06-18 |
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