CN209094916U - A kind of machine for automatically assembling needle bearing - Google Patents
A kind of machine for automatically assembling needle bearing Download PDFInfo
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- CN209094916U CN209094916U CN201821611522.5U CN201821611522U CN209094916U CN 209094916 U CN209094916 U CN 209094916U CN 201821611522 U CN201821611522 U CN 201821611522U CN 209094916 U CN209094916 U CN 209094916U
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Abstract
A kind of machine for automatically assembling needle bearing is provided with the first turntable and the second turntable on workbench, and the first turntable and the second turntable are respectively set there are four uniformly distributed clamping jaw one and clamping jaw two, and the position of clamping jaw one is above the position setting of clamping jaw two;Assembly line is provided between first turntable and the second turntable;Automatic error-correcting mechanism, needle roller assemble mechanism and oiling and mechanism for testing are disposed with around first turntable in the counterclockwise direction, a transfer supporting mechanism is equipped with below needle roller assemble mechanism and oiling and mechanism for testing, it is symmetrical arranged with around the second turntable about assembly line around first turntable, axle sleeve overlap joint hold-down mechanism is provided with above assembly line.The machine for automatically assembling needle bearing of the utility model design realizes the full automatic working of needle bearing assembly, and avoiding manual operation influences product quality, improves production efficiency, improves assembly precision, is suitble to promote.
Description
Technical field
The present invention relates to a kind of machine for automatically assembling needle bearing, belong to field of automation technology.
Background technique
Needle bearing is that component that is fixed and reducing load coefficient of friction, its main function are played in mechanical transmission course
It is to support mechanical rotary body, to reduce mechanical load coefficient of friction of the equipment in transmission process.Due to current domestic needle roller
The needle roller assembly process of bearing still depends on manual operation, and manual operation difficulty is larger, cost it is at high cost, and fill
It is not high with successful bearing quality, the inefficiency of assembly, and it is also easy to safety accident occur during manual assembly.
Therefore, in order to avoid manual assembly influences bearing quality, in order to improve the production efficiency, assembly precision is improved, having must
A kind of machine for automatically assembling needle bearing is designed to solve the above problems.
Summary of the invention
To overcome the deficiencies in the prior art described above, the purpose of the present invention is to provide a kind of needle bearing automatic assemblings
Machine.
In order to achieve the above objectives, the technical solution adopted by the present invention is that: a kind of machine for automatically assembling needle bearing, including work
Platform is provided with the first turntable and the second turntable on the workbench, and first turntable is respectively arranged with second turntable
Four uniformly distributed clamping jaws one and clamping jaw two, the position of the clamping jaw one are above the position setting of the clamping jaw two;Described first
It is provided with assembly line between turntable and second turntable, when one of clamping jaw one of first turntable turns to assembly line
When top, one of clamping jaw two of second turntable just turns to the underface of the clamping jaw one;First turntable
Surrounding is disposed with automatic error-correcting mechanism, needle roller assemble mechanism and oiling and mechanism for testing, the needle roller in the counterclockwise direction
A transfer supporting mechanism is equipped with below assemble mechanism and the oiling and mechanism for testing, with described the around first turntable
It is symmetrical arranged around two turntables about the assembly line, axle sleeve overlap joint hold-down mechanism is provided with above the assembly line;
The automatic error-correcting device includes the electronic slide unit that one upper side of the first turntable is arranged in, the electronic slide unit
On be provided with can side-to-side movement third straight line cylinder, connection one can move up and down and have measurement on the third straight line cylinder
The air-actuated jaw of internal diameter function, the side of first turntable are provided with first support, overturning are provided in the first support
Fixture, first turntable and the turnover fixture are arranged at the lower section of the air-actuated jaw stroke range;
The needle roller assemble mechanism includes the rotor of cylinder shape, runs through in the middle part of the rotor and is fixed with vertical shaft, institute
It states shaft upper end and is provided with fixed plate, the upper and lower of the rotor is respectively arranged with upper fixed seat and lower fixed seat, the shaft
Upper end is rotatablely connected through fixed seat and with the fixed plate, and the shaft lower end is rotatably arranged on the lower fixed seat
Interior, the shaft upper end and stepper motor are sequentially connected;The side of the rotor has been uniformly arranged several for placing the rolling
The arc groove of needle, the side of the arc groove offer vertical card slot, and card slot side can be passed in and out by being provided in the card slot
Blade;The track groove of arc-shaped is provided on the lower fixed seat, the arc groove is correspondingly arranged up and down with the track groove,
Its lower end can be placed in the track groove when needle roller is put into vertically in the arc groove;The track groove is along the rotor
Edge setting, the outlet of the track groove is connected to setting with the side of the lower fixed seat, is provided on the inside of the track groove
Circular locating slot, the lower end surface of fixed seat and the upper surface of the lower fixed seat are correspondingly arranged, under the blade
End is arranged in the locating slot, the center line coincidence of the center line of the track groove, the center line of rotor, locating slot;Institute
It states fixed plate, be provided with the first through hole for widening on upper fixed seat;The middle inside of the blade body offers bullet
Spring slot, spring is provided in the spring groove, and the locating slot is fluted close to the setting of the outlet side of the track groove;
The oiling and mechanism for testing include the central spindle being rotatably provided in the middle part of bearing outer ring, and the mandrel includes setting
Cylindrical body on the inside of the bearing outer ring and the hollow vertical pivot through center setting, the outside of the cylindrical body
Face is provided with several oil guide grooves, and the level being connected with the center of the hollow vertical pivot is provided in the slot of the oil guide groove and is gone out
Oilhole;The hollow vertical pivot is from top to bottom arranged with first bearing and second bearing, the first bearing and described second respectively
Be provided between bearing it is several enter oilhole, it is described enter oilhole with the center of the hollow vertical pivot be connected to setting;The hollow vertical pivot
Upper end be provided with speed reducer, be provided with servo motor above the speed reducer, set between the cylindrical body and the speed reducer
Cylindrical hollow holders are equipped with, the hollow holders are connect with a third cylinder, and the first bearing, second bearing are equal
It is arranged in the hollow holders, the first bearing, second bearing, hollow holders, hollow vertical pivot surround first
Cavity is provided with oil-through-hole in the hollow holders, and the oil-through-hole is connected to setting with first cavity;The first axle
Hold, speed reducer, hollow holders three surround the second cavity, the induction for testing torque is provided in second cavity
Block, the sensor block are set on the hollow vertical pivot;
The transfer supporting mechanism includes horizontally disposed plate on the workbench, is provided with transfer on the plate
Part, be provided on the transfer part can side-to-side movement the first fixing seat being used to support;First fixing seat one end it is upper
Side is provided with mandrel, is provided with first straight line cylinder below first fixing seat one end, the first straight line cylinder it is upper
End is connect through first fixing seat with the mandrel;The side of the plate is arranged in the first straight line cylinder, described
The movement slots mobile with first fixing seat for first straight line cylinder are offered on workbench, the first straight line cylinder
Lower end is arranged in movement slots.
The axle sleeve overlap joint hold-down mechanism includes bushing build-up member, and the bushing build-up member includes one horizontally disposed
Rodless cylinder, be provided on the rodless cylinder can side-to-side movement the first cylinder, be connected with below first cylinder can on
Three for picking and placing bearing insert of lower movement refer to pneumatic clamper;The lower left of the rodless cylinder is provided with first turntable
Clamping jaw one, the lower right of the rodless cylinder are provided with the clamping jaw two of second turntable, the clamping jaw one and the clamping jaw
Two are arranged at below the movement travel that described three refer to pneumatic clamper, and the rodless cylinder is arranged in parallel with the assembly line, the stream
The liner plate moved back and forth along the assembly line direction of motion is provided on waterline, the liner plate is connect with the second cylinder, the clamping jaw one,
Clamping jaw two is arranged above the movement travel of the liner plate.
Preferred technical solution are as follows: in the automatic error-correcting mechanism, the air-actuated jaw can protrude into described including three
Pneumatic-finger in bearing outer ring, the pneumatic-finger top are provided with electronic clamping jaw.
Preferred technical solution are as follows: in the needle roller assemble mechanism, the shaft upper end is fixed with driven gear, described
The lower section of the fixed plate, one driving gear of the driven gear side transmission connection, the driving tooth is arranged in driven gear
Wheel is connect with the stepper motor, and the top of the fixed plate, the lower section setting of the fixed plate is arranged in the stepper motor
There is the first photoelectric sensor, the baffle for first photoelectric sensor measurement is fixed with below the driving gear.
Preferred technical solution are as follows: in the needle roller assemble mechanism, the upper end of fixed seat, which offers, to be detected
To the detection slot of the arc groove, the second photoelectric sensor is provided in the detection slot.
Preferred technical solution are as follows: in the oiling and mechanism for testing, the upper and lower end of the cylindrical body is provided with oil
Block plate.
Preferred technical solution are as follows: in the transfer supporting mechanism, the left end of the plate is provided with support frame, described
It is provided with the channel that Open Side Down on support frame, the upper end of the channel is provided with the of diameter greater than the bearing diameter
Two through-holes, the side of the channel are provided with the second straight line cylinder for resisting the mandrel, the lower end of the channel
It is arranged higher than first fixing seat;When first fixing seat moves to the lower section of the channel, the mandrel is located at
In the channel.
Preferred technical solution are as follows: in axle sleeve overlap joint hold-down mechanism, the liner plate side is provided with block, described
Guide post is provided between block and the liner plate, second cylinder is arranged on the block.
Since above-mentioned technical proposal is used, the present invention has the advantage, that compared with prior art
The machine for automatically assembling needle bearing that the present invention designs realizes the full automatic working of needle bearing assembly, can first certainly
The internal diameter of dynamic measurement bearing outer ring simultaneously judges to be overturn again after position is corrected errors, and guarantees bearing outer ring position when entering next station
It is accurate to set;The automatic assembling to needle roller can be achieved, needle roller is packed into position and is additionally provided with blocking vane, so that needle roller enters vertically into
In bearing outer ring, it is ensured that the accuracy of needle roller rigging position;It can be achieved that the automatic oiling of bearing inner race and automatic test are guaranteed to apply
It is oily uniform, improve oiling efficiency;Realize the automatic overlap joint of bearing holder (housing, cover), overlap joint precision is high, and compression effect is good, avoids manual operation
Product quality is influenced, production efficiency is improved, improves assembly precision, is suitble to promote.
Detailed description of the invention
Fig. 1 is overall schematic of the present invention.
Fig. 2 is automatic error-correcting mechanism overall schematic.
Fig. 3 is needle roller assemble mechanism overall schematic.
Fig. 4 is needle roller assemble mechanism part figure one.
Fig. 5 is needle roller assemble mechanism part figure two.
Fig. 6 is the schematic diagram of upper fixed seat in needle roller assemble mechanism.
Fig. 7 is oiling and mechanism for testing overall schematic.
Fig. 8 is oiling and mechanism for testing partial schematic diagram one.
Fig. 9 is oiling and mechanism for testing partial schematic diagram two.
Figure 10 is the schematic diagram of hollow holders in oiling and mechanism for testing.
Figure 11 is transfer supporting mechanism overall schematic.
Figure 12 is transfer supporting mechanism application schematic diagram.
Figure 13 is that axle sleeve overlaps hold-down mechanism overall schematic.
Figure 14 is the portion A enlarged drawing.
Figure 15 is that axle sleeve overlaps hold-down mechanism partial schematic diagram.
In the figures above, workbench 1, the first turntable 2, the second turntable 3, clamping jaw 1, clamping jaw 2 302, assembly line 4, from
Dynamic error correction mechanism 5, electronic slide unit 501, third straight line cylinder 502, air-actuated jaw 503, first support 504, turnover fixture 505,
Pneumatic-finger 506, electronic clamping jaw 507, needle roller assemble mechanism 6, rotor 601, shaft 602, fixed plate 603, upper fixed seat 604,
Lower fixed seat 605, stepper motor 606, arc groove 607, card slot 608, blade 609, track groove 610, locating slot 611, first is logical
Hole 612, driven gear 613, driving gear 614, the first photoelectric sensor 616, baffle 617, detection slot 619, the second photoelectric transfer
Sensor 620, spring groove 622, groove 623, oiling and mechanism for testing 7, cylindrical body 701, hollow vertical pivot 702, central spindle 703, Oil Guide
Slot 704, horizontal oil outlet 705, first bearing 706, second bearing 707 enter oilhole 708, speed reducer 709, servo motor 710,
Hollow holders 711, third cylinder 712, oil-through-hole 714, oil catch disk 715, sensor block 717, transfer supporting mechanism 8, plate
803, transfer part 804, the first fixing seat 805, mandrel 806, first straight line cylinder 807, support frame 808, channel 809, second
Straight line cylinder 810, axle sleeve overlap hold-down mechanism 9, and rodless cylinder 901, the first cylinder 902, bearing insert 903, three refer to pneumatic clamper
904, liner plate 912, the second cylinder 913, block 915, guide post 916.
(note: for the ease of comparative illustration, what Figure 11 and Figure 12 were shown is two kinds when fixing seat moves to left or right side
State diagram, the first fixing seat 805, first straight line cylinder 807, mandrel 806 quantity it is practical be one).
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation
Content disclosed by book is understood other advantages and efficacy of the present invention easily.
Please refer to Fig. 1 ~ Figure 15.It should be clear that this specification structure depicted in this specification institute accompanying drawings, ratio, size etc., only to
Cooperate the revealed content of specification, so that those skilled in the art understands and reads, being not intended to limit the invention can be real
The qualifications applied, therefore do not have technical essential meaning, the tune of the modification of any structure, the change of proportionate relationship or size
It is whole, in the case where not influencing the effect of present invention can be generated and the purpose that can reach, it should all still fall in disclosed skill
Art content obtains in the range of capable of covering.Meanwhile in this specification it is cited as "upper", "lower", "left", "right", " centre " and
The term of " one " etc. is merely convenient to being illustrated for narration, rather than to limit the scope of the invention, relativeness
It is altered or modified, under the content of no substantial changes in technology, when being also considered as the enforceable scope of the present invention.
As shown in Fig. 1 ~ Figure 15, a kind of machine for automatically assembling needle bearing, including workbench 1 is provided on workbench 1
One turntable 2 and the second turntable 3, the first turntable 2 and the second turntable 3 are respectively set there are four uniformly distributed clamping jaw 1 and clamping jaw two
302, the position of clamping jaw 1 is above the position setting of clamping jaw 2 302;Stream is provided between first turntable 2 and the second turntable 3
Waterline 4, when one of clamping jaw 1 of the first turntable 2 turns to 4 top of assembly line, one of folder of the second turntable 3
Pawl 2 302 just turns to the underface of the clamping jaw 1;It is disposed in the counterclockwise direction around first turntable 2 certainly
Dynamic error correction mechanism 5, needle roller assemble mechanism 6 and oiling and mechanism for testing 7, needle roller assemble mechanism 6 and oiling and 7 lower section of mechanism for testing
Equipped with a transfer supporting mechanism 8, it is symmetrical arranged with around the second turntable 3 about assembly line 4 around the first turntable 2, flowing water
The top of line 4 is provided with axle sleeve overlap joint hold-down mechanism 9;
Note: the first turntable 2 rotates in the counterclockwise direction, and the second turntable 3 is rotated in the clockwise direction, the first turntable 2, second
Turntable 3 is sequentially connected with a servo motor 710, and clamping jaw 1, clamping jaw 2 302 are used to clamping bearing outer ring.
As shown in Fig. 2, automatic error-correcting device includes the electronic slide unit 501 that 2 one upper side of the first turntable is arranged in, electric sliding
Be provided on platform 501 can side-to-side movement third straight line cylinder 502, on third straight line cylinder 502 connection one can move up and down and
Air-actuated jaw 503 with measurement internal diameter function, the side of the first turntable 2 are provided with first support 504, in first support 504
It is provided with turnover fixture 505, the first turntable 2 is arranged at the lower section of 503 stroke range of air-actuated jaw with turnover fixture 505;Gas
Dynamic fixture 503 includes three pneumatic-fingers 506 that can be protruded into bearing outer ring, is provided with electronic clamping jaw above pneumatic-finger 506
507;
Error correction principles: after 302) one 301(clamping jaw 2 of clamping jaw is stablized bearing outer ring clamping, air-actuated jaw 503 is moved to
Right above bearing outer ring, pneumatic-finger 506 is set to enter the constant depth position in bearing outer ring, pneumatic-finger 506 by cylinder
It struts outward and blocks bearing outer ring, electronic clamping jaw 507 has measured the internal diameter of bearing outer ring herein at this time, transmits signals to control
Center passes through first the second turntable 3 of turntable 2(if bearing outer ring position is accurate) next station is gone to, if internal diameter
Data are not inconsistent with setting, then illustrate bearing outer ring location dislocation, need to overturn, then 302) one 301(clamping jaw 2 of clamping jaw unclamps, gas
Dynamic fixture 503 clamps bearing outer ring, is then moved to backing positions, and bearing outer ring is sent into turnover fixture 505 and is clamped, right
After bearing outer ring is overturn, then by air-actuated jaw 503 by bearing outer ring return to one 301(clamping jaw 2 of clamping jaw 302) in, so
Pass through first the second turntable 3 of turntable 2(again afterwards) bearing outer ring is sent into next station.
Error correction benefits: automatic error-correcting device can automatic measurement bearing outer ring internal diameter and judge to be turned over again after position is corrected errors
Turn, guarantee bearing outer ring enter next station when position it is accurate, solve artificial eye discrimination be not easy, reduce manually at
This, improves production efficiency, reduces the occurrence rate of waste product, but also personal safety is protected.
As shown in Fig. 3 ~ 6, the rotor 601 of needle roller assemble mechanism 6 including cylinder shape is perpendicular through being fixed in the middle part of rotor 601
Straight shaft 602,602 upper end of shaft are provided with fixed plate 603, and the upper and lower of rotor 601 is respectively arranged with upper fixed seat 604
With lower fixed seat 605,602 upper end of shaft is rotatablely connected through upper fixed seat 604 and with fixed plate 603, the rotation of 602 lower end of shaft
It is arranged in lower fixed seat 605,602 upper end of shaft and stepper motor 606 are sequentially connected;The side of rotor 601 has been uniformly arranged
Several arc grooves 607 for being used to place needle roller, the side of arc groove 607 offers vertical card slot 608, sets in card slot 608
It is equipped with the blade 609 that can pass in and out 608 side of card slot;The track groove 610 of arc-shaped, arc groove 607 are provided on lower fixed seat 605
It is correspondingly arranged with about 610 track groove, its lower end can be placed in track groove 610 when needle roller is put into vertically in arc groove 607;Track
Slot 610 is arranged along the edge of rotor 601, and the outlet of track groove 610 is connected to setting, track groove 610 with the side of lower fixed seat 605
Inside be provided with circular locating slot 611, the lower end surface of upper fixed seat 604 and the upper surface of lower fixed seat 605 are correspondingly arranged,
The lower end of blade 609 is arranged in locating slot 611, the center line of track groove 610, the center line of rotor 601, locating slot 611
Center line be overlapped;The first through hole 612 for widening is provided in fixed plate 603, upper fixed seat 604;609 ontology of blade
Middle inside offer spring groove 622, spring is provided in spring groove 622, locating slot 611 is close to the outlet of track groove 610
Side setting fluted 623;The lower end surface of upper fixed seat 604 and the upper surface of lower fixed seat 605 are correspondingly arranged, and refer to fixation
Seat 604 is also equipped with track groove 610 and locating slot 611, and the locating slot of upper fixed seat 604 is arranged in the upper end of blade 609
In 611.
Dress needle principle: needle roller is put into one by one from fixed plate 603, the first through hole 612 of upper fixed seat 604, is rolled
Needle enters 607 posterior end of arc groove and enters in track groove 610, and stepper motor 606 controls shaft 602 along clockwise direction after starting
Rotation, shaft 602 drive rotor 601 to rotate, with needle roller from the medial movement of track groove 610 to track when rotor 601 rotates
The exit of slot 610, a certain blade 609 just moves to exit with rotor 601 at this time, when needle roller is gone out from outlet, leaf
It is corrected under piece 609 into groove 623,609 protruding card slot 608 of blade, carries out blocking positioning to needle roller, guarantee needle roller at this time
It is vertically fed into the corresponding position in bearing outer ring, after 609 lower end of blade continues rotating away from groove 623 with rotor 601, blade
609 are retracted by spring effect and continue to rotate clockwise with rotor 601 in card slot 608;When needle roller assembles, bearing outer ring is to be set in
On the outside of upper fixed seat 604, lower fixed seat 605.
Dress needle advantage: needle roller assemble mechanism 6 can realize the automatic assembling to needle roller, and needle roller is packed into position and is additionally provided with blocking
Blade 609, so that needle roller enters vertically into bearing outer ring, it is ensured that the accuracy of needle roller rigging position improves production efficiency, improves
Assembly precision.
As shown in Fig. 7 ~ 10, oiling and mechanism for testing 7 include the central spindle 703 being rotatably provided in the middle part of bearing outer ring, core
Axis 806 includes that the cylindrical body 701 on the inside of bearing outer ring and the hollow vertical pivot 702 through the setting of 701 center of cylindrical body, circle is arranged in
The lateral surface of cylinder 701 is provided with several oil guide grooves 704, and the center with hollow vertical pivot 702 is provided in the slot of oil guide groove 704
The horizontal oil outlet 705 being connected;Hollow vertical pivot 702 is from top to bottom arranged with first bearing 706 and second bearing 707 respectively,
Be provided between first bearing 706 and second bearing 707 it is several enter oilhole 708, enter the center of oilhole 708 Yu hollow vertical pivot 702
Connection setting;The upper end of hollow vertical pivot 702 is provided with speed reducer 709, and servo motor 710, cylinder are provided with above speed reducer 709
Cylindrical hollow holders 711, hollow holders 711 and a third cylinder 712 are provided between body 701 and speed reducer 709
Connection, first bearing 706, second bearing 707 be arranged in hollow holders 711, first bearing 706, second bearing 707,
Hollow holders 711, hollow vertical pivot 702 4 surround the first cavity, and oil-through-hole 714 is provided in hollow holders 711, lead to oil
Hole 714 is connected to setting with the first cavity;First bearing 706, speed reducer 709,711 three of hollow holders surround the second cavity,
The sensor block 717 for testing torque is provided in second cavity, sensor block 717 is set on hollow vertical pivot 702;
Oiling principle:, will be above bearing outer ring by control third cylinder 712 after clamping jaw stablizes bearing outer ring clamping
Whole device move down (third cylinder 712 is connect with hollow holders 711, hollow holders 711 be arranged in cylindrical body 701
Between speed reducer 709, whole device can be driven to move downwardly together at this time), cylindrical body 701 is caught in bearing outer ring at this time,
Mandrel 806 is controlled by speed reducer 709 and servo motor 710 to rotate, and oil pipe is passed through at oil-through-hole 714, oil body is passed through laggard
Enter to the first cavity, then during mandrel 806 rotates, oil body is from entering on hollow vertical pivot 702 during oilhole 708 enters
The center of empty vertical pivot 702 simultaneously goes downstream, and oil body flows to oil guide groove 704 from horizontal oil outlet 705, with the rotation of mandrel 806
Realize the oiling to bearing;Sensor block 717 is convenient and efficient high-efficient for detecting torque.
Advantage: automatic oiling and mechanism for testing 7 solve artificial oiling low efficiency, apply oil mass not instead of artificial oiling
Uniformly, it is also easy to the problem of polluting to other positions of product, improves production efficiency, also avoiding manpower perspiration influences
Product quality.
As shown in Figure 11 ~ 12, transfer supporting mechanism 8 includes the plate 803 that is horizontally set on workbench 1, on plate 803
Be provided with transfer part 804, be provided on transfer part 804 can side-to-side movement the first fixing seat 805 being used to support;First is fixed
Seat is provided with mandrel 806 above 805 one end, and first straight line cylinder 807 is provided with below 805 one end of the first fixing seat, the
The upper end of one straight line cylinder 807 is connect through the first fixing seat 805 with mandrel 806;First straight line cylinder 807 is arranged in plate
803 side, offers the movement slots mobile with the first fixing seat 805 for first straight line cylinder 807 on workbench 1, and first
The lower end of straight line cylinder 807 is arranged in movement slots.Wherein, transfer part 804 can use rodless cylinder.
Transfer principle: firstly, the assembly of needle bearing is to first pass through needle roller assemble mechanism 6 to be sent again after the assembly is completed to oiling
And mechanism for testing 7 carries out oiling and detection, therefore, when the first fixing seat 805 needs under needle roller assemble mechanism 6 with mandrel 806
When side's support positioning, the first fixing seat 805 is just moved to right side corresponding position and installs the bearing outer ring set of needle after the completion of filling needle
It is located at outside mandrel 806, and is moved to the left the lower section of oiling and mechanism for testing 7 with mandrel 806 and the first fixing seat 805,
It completes the support to oiling step to position, mandrel 806 can then be realized by first straight line cylinder 807 and be moved up and down;This design letter
It is single flexible, it is agile, it is at low cost and high-efficient.
As shown in Figure 13 ~ 15, it includes bushing build-up member that axle sleeve, which overlaps hold-down mechanism 9, and bushing build-up member includes a water
The rodless cylinder 901 of flat setting, be provided on rodless cylinder 901 can side-to-side movement the first cylinder 902, under the first cylinder 902
Side is connected with three for picking and placing bearing insert 903 that can be moved up and down and refers to pneumatic clamper 904;The lower left of rodless cylinder 901 is set
It is equipped with the clamping jaw 1 of the first turntable 2, the lower right of rodless cylinder 901 is provided with the clamping jaw 2 302 of the second turntable 3, clamping jaw
One 301 are arranged at below the movement travel of three finger pneumatic clampers 904 with clamping jaw 2 302, and rodless cylinder 901 is parallel with assembly line 4 to be set
It sets, the liner plate 912 moved back and forth along 4 direction of motion of assembly line is provided on assembly line 4, liner plate 912 and the second cylinder 913 connect
It connects, clamping jaw 1, clamping jaw 2 302 are arranged above the movement travel of liner plate 912;
Axle sleeve overlaps principle: it is 706 sets of first bearing that it is folded, which first to define clamping jaw 1, and folded clamping jaw 2 302 is the second axis
707 sets are held, after 706 sets of first bearing keeps stablizing with 707 sets of second bearing of position, liner plate 912 passes through the second cylinder 913
Action to 707 sets of second bearing of lower section, at this point, the first cylinder 902 removes feeding (jewel with three finger pneumatic clampers 904
903) set, protrudes into three finger pneumatic clampers 904 among bearing insert 903 when feeding, feeding, then, first can be propped up by opening pneumatic clamper
Bearing insert 903 is transported to 706 sets of first bearing of top with three finger pneumatic clampers 904 by cylinder 902, so that three refer to pneumatic clamper 904
It moves downward, so that bearing insert 903 is applied in 706 sets of first bearing, in 707 sets of second bearing and compresses, then control lining
Plate 912 is removed, while clamping jaw 1, clamping jaw 2 302 unclamp, and enable three finger pneumatic clampers 904 that the axle sleeve overlapped is placed on assembly line
On 4 synchronous belt and send to subsequent processing.
Advantage: axle sleeve overlap joint hold-down mechanism 9 is overlapped bearing instead of manpower automatically, and overlap joint precision is high, compresses effect
Fruit is good, and avoiding manpower and perspiring influences product quality, improves production efficiency.
Total principle: as shown in Figure 1, phase is respectively realized by the first turntable 2 or the second turntable 3 in the left and right sides on workbench 1
Same process flow: 5-needle roller assemble mechanism, the 6-oiling of automatic error-correcting mechanism and 7-axle sleeve of mechanism for testing overlap hold-down mechanism 9,
First turntable 2 rotates in the counterclockwise direction, and the second turntable 3 is rotated in the clockwise direction, and it is public affairs that bottom bracket axle, which overlaps hold-down mechanism 9,
It is sent out after the completion of thering is mechanism, axle sleeve overlap joint to compress by assembly line 4, completes needle bearing automatic assembling.
Preferred embodiment are as follows: as shown in figure 3,602 upper end of shaft is fixed with driven tooth in needle roller assemble mechanism 6
Wheel 613, driven gear 613 are arranged in the lower section of fixed plate 603, and 613 side of driven gear is sequentially connected a driving gear 614,
Driving gear 614 is connect with stepper motor 606, and the top of fixed plate 603, the lower section of fixed plate 603 is arranged in stepper motor 606
It is provided with the first photoelectric sensor 616, the lower section of driving gear 614 is fixed with the gear for the measurement of the first photoelectric sensor 616
Plate 617.Stepper motor 606 drives driven gear 613 by control driving gear 614, then by driven gear 613 with turn
Axis 602;The quantity of baffle 617 is equal with the quantity of arc groove 607, and baffle 617 is laid around the center line of driving gear 614
It sets, when baffle 617 is by the first photoelectric sensor 616, can record once, needle roller quantity and needle roller position can be carried out
Automatic detection, easy to control, automatic detection improve production efficiency convenient for the control of control centre.
Preferred embodiment are as follows: as shown in figure 3, the upper end of upper fixed seat 604 offers in needle roller assemble mechanism 6
It can detect the detection slot 619 of arc groove 607, the second photoelectric sensor 620 is provided in detection slot 619.Automatic detection, just
In whole control, production efficiency is improved.
Preferred embodiment are as follows: as shown in figure 9, the upper and lower end of cylindrical body 701 is all provided in oiling and mechanism for testing 7
It is equipped with oil catch disk 715.It prevents about 701 permeability of cylindrical body and pollutes bearing other do not need the position of oiling.
Preferred embodiment are as follows: as shown in FIG. 11 and 12, in transfer supporting mechanism 8, the left end of plate 803 is provided with
Support frame 808 is provided with the channel 809 that Open Side Down on support frame 808, and the upper end of channel 809 is provided with diameter and is greater than
Second through-hole of bearing diameter, the side of channel 809 are provided with the second straight line cylinder 810 for resisting mandrel 806, flute profile
The lower end of part 809 is arranged higher than the first fixing seat 805;When the first fixing seat 805 moves to the lower section of channel 809, mandrel
806 are located in channel 809.It realizes that the conflict to mandrel 806 positions here by setting second straight line cylinder 810, can avoid
The influence of position, guarantees stable structure, it is ensured that oiling and mechanism for testing 7 when oiling and 7 inner engine oil of mechanism for testing reset bearing
Flexible movements are reliable.
Preferred embodiment are as follows: as shown in figure 15, in axle sleeve overlap joint hold-down mechanism 9,912 side of liner plate is provided with gear
Block 915, is provided with guide post 916 between block 915 and liner plate 912, the second cylinder 913 is arranged on block 915.Improve liner plate
The linearity and stationarity of 912 movements, guarantee 912 accurate positioning of liner plate, improve axle sleeve and overlap stability.
The machine for automatically assembling needle bearing that the present invention designs realizes the full automatic working of needle bearing assembly, can first certainly
The internal diameter of dynamic measurement bearing outer ring simultaneously judges to be overturn again after position is corrected errors, and guarantees bearing outer ring position when entering next station
It is accurate to set;The automatic assembling to needle roller can be achieved, needle roller is packed into position and is additionally provided with blocking vane, so that needle roller enters vertically into
In bearing outer ring, it is ensured that the accuracy of needle roller rigging position;It can be achieved that the automatic oiling of bearing inner race and automatic test are guaranteed to apply
It is oily uniform, improve oiling efficiency;Realize the automatic overlap joint of bearing holder (housing, cover), overlap joint precision is high, and compression effect is good, avoids manual operation
Product quality is influenced, production efficiency is improved, improves assembly precision, is suitble to promote.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
Scholar cans understand the content of the present invention and implement it accordingly, and it is not intended to limit the scope of the present invention.It is all according to the present invention
Equivalent change or modification made by Spirit Essence, should be covered by the protection scope of the present invention.
Claims (7)
1. a kind of machine for automatically assembling needle bearing, including workbench, it is characterised in that: be provided with the first turntable on the workbench
With the second turntable, first turntable and second turntable are respectively set that there are four uniformly distributed clamping jaws one and clamping jaw two, described
The position of clamping jaw one is above the position setting of the clamping jaw two;Stream is provided between first turntable and second turntable
Waterline, when one of clamping jaw one of first turntable turns to above assembly line, second turntable one of them
Clamping jaw two just turns to the underface of the clamping jaw one;It is disposed in the counterclockwise direction around first turntable automatic
Error correction mechanism, needle roller assemble mechanism and oiling and mechanism for testing, under the needle roller assemble mechanism and the oiling and mechanism for testing
Side is equipped with a transfer supporting mechanism, around first turntable with it is symmetrical about the assembly line around second turntable
It is arranged, axle sleeve overlap joint hold-down mechanism is provided with above the assembly line;
The automatic error-correcting device includes the electronic slide unit that one upper side of the first turntable is arranged in, and is set on the electronic slide unit
Be equipped with can side-to-side movement third straight line cylinder, connection one can move up and down and have measurement internal diameter on the third straight line cylinder
The air-actuated jaw of function, the side of first turntable are provided with first support, are provided with turnover fixture in the first support,
First turntable and the turnover fixture are arranged at the lower section of the air-actuated jaw stroke range;
The needle roller assemble mechanism includes the rotor of cylinder shape, runs through in the middle part of the rotor and is fixed with vertical shaft, and described turn
Axis upper end is provided with fixed plate, and the upper and lower of the rotor is respectively arranged with upper fixed seat and lower fixed seat, the shaft upper end
It being rotatablely connected through fixed seat and with the fixed plate, the shaft lower end is rotatably arranged in the lower fixed seat,
The shaft upper end and stepper motor are sequentially connected;The side of the rotor is uniformly arranged several for placing the needle roller
Arc groove, the side of the arc groove offer vertical card slot, the leaf that can pass in and out card slot side are provided in the card slot
Piece;The track groove of arc-shaped is provided on the lower fixed seat, the arc groove is correspondingly arranged up and down with the track groove, described
Its lower end can be placed in the track groove when needle roller is put into vertically in the arc groove;The track groove is along the edge of the rotor
Setting, the outlet of the track groove is connected to setting with the side of the lower fixed seat, is provided with circle on the inside of the track groove
Locating slot, the lower end surface of fixed seat and the upper surface of the lower fixed seat be correspondingly arranged, and the lower end of the blade is equal
It is arranged in the locating slot, the center line coincidence of the center line of the track groove, the center line of rotor, locating slot;It is described solid
The first through hole for widening is provided on fixed board, upper fixed seat;The middle inside of the blade body offers spring groove,
Spring is provided in the spring groove, the locating slot is fluted close to the setting of the outlet side of the track groove;
The oiling and mechanism for testing include the central spindle being rotatably provided in the middle part of bearing outer ring, and the mandrel includes being arranged in institute
The cylindrical body on the inside of bearing outer ring and the hollow vertical pivot through center setting are stated, the lateral surface of the cylindrical body is set
Several oil guide grooves are equipped with, it is fuel-displaced that the level being connected with the center of the hollow vertical pivot is provided in the slot of the oil guide groove
Hole;The hollow vertical pivot is from top to bottom arranged with first bearing and second bearing, the first bearing and second axis respectively
Be provided between holding it is several enter oilhole, it is described enter oilhole with the center of the hollow vertical pivot be connected to setting;The hollow vertical pivot
Upper end is provided with speed reducer, is provided with servo motor above the speed reducer, is arranged between the cylindrical body and the speed reducer
There are cylindrical hollow holders, the hollow holders are connect with a third cylinder, and the first bearing, second bearing are all provided with
It sets in the hollow holders, the first bearing, second bearing, hollow holders, hollow vertical pivot surround the first sky
Chamber is provided with oil-through-hole in the hollow holders, and the oil-through-hole is connected to setting with first cavity;The first axle
Hold, speed reducer, hollow holders three surround the second cavity, the induction for testing torque is provided in second cavity
Block, the sensor block are set on the hollow vertical pivot;
The transfer supporting mechanism includes horizontally disposed plate on the workbench, is provided with transfer part on the plate,
Be provided on the transfer part can side-to-side movement the first fixing seat being used to support;First fixing seat is set above one end
It is equipped with mandrel, first straight line cylinder is provided with below first fixing seat one end, the upper end of the first straight line cylinder is passed through
First fixing seat is worn to connect with the mandrel;The side of the plate, the work is arranged in the first straight line cylinder
The movement slots mobile with first fixing seat for first straight line cylinder, the lower end of the first straight line cylinder are offered on platform
It is arranged in movement slots;
The axle sleeve overlap joint hold-down mechanism includes bushing build-up member, and the bushing build-up member includes a horizontally disposed no bar
Cylinder, be provided on the rodless cylinder can side-to-side movement the first cylinder, be connected with and can transport up and down below first cylinder
Three dynamic for picking and placing bearing insert refer to pneumatic clamper;The lower left of the rodless cylinder is provided with the clamping jaw of first turntable
One, the lower right of the rodless cylinder is provided with the clamping jaw two of second turntable, and the clamping jaw one and the clamping jaw two are equal
It is arranged in below the movement travel that described three refer to pneumatic clamper, the rodless cylinder is arranged in parallel with the assembly line, the assembly line
On be provided with the liner plate moved back and forth along the assembly line direction of motion, the liner plate connect with the second cylinder, the clamping jaw one, clamping jaw
Two are arranged above the movement travel of the liner plate.
2. a kind of machine for automatically assembling needle bearing according to claim 1, it is characterised in that: in the automatic error-correcting mechanism
In, the air-actuated jaw includes three pneumatic-fingers that can be protruded into the bearing outer ring, is provided with above the pneumatic-finger
Electronic clamping jaw.
3. a kind of machine for automatically assembling needle bearing according to claim 1, it is characterised in that: in the needle roller assemble mechanism
In, the shaft upper end is fixed with driven gear, and the lower section of the fixed plate, the driven gear is arranged in the driven gear
One driving gear of side transmission connection, the driving gear are connect with the stepper motor, and the stepper motor is arranged described
The top of fixed plate, the first photoelectric sensor is provided with below the fixed plate, and the lower section fixation of the driving gear is useful
In the baffle of first photoelectric sensor measurement.
4. a kind of machine for automatically assembling needle bearing according to claim 1, it is characterised in that: in the needle roller assemble mechanism
In, the upper end of fixed seat offers the detection slot that can detect the arc groove, is provided with second in the detection slot
Photoelectric sensor.
5. a kind of machine for automatically assembling needle bearing according to claim 1, it is characterised in that: in the oiling and test machine
In structure, the upper and lower end of the cylindrical body is provided with oil catch disk.
6. a kind of machine for automatically assembling needle bearing according to claim 1, it is characterised in that: in the transfer supporting mechanism
In, the left end of the plate is provided with support frame, the channel that Open Side Down is provided on support frame as described above, the channel
Upper end is provided with the second through-hole that diameter is greater than the bearing diameter, and the side of the channel is provided with for resisting the core
The lower end of the second straight line cylinder of axis, the channel is arranged higher than first fixing seat;When first fixing seat moves
To the channel lower section when, the mandrel is located in the channel.
7. a kind of machine for automatically assembling needle bearing according to claim 1, it is characterised in that: overlap and compress in the axle sleeve
In mechanism, the liner plate side is provided with block, and guide post is provided between the block and the liner plate, and second cylinder is set
It sets on the block.
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CN201821611522.5U CN209094916U (en) | 2018-09-29 | 2018-09-29 | A kind of machine for automatically assembling needle bearing |
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CN201821611522.5U CN209094916U (en) | 2018-09-29 | 2018-09-29 | A kind of machine for automatically assembling needle bearing |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109014868A (en) * | 2018-09-29 | 2018-12-18 | 南京颂晨达电子有限公司 | A kind of machine for automatically assembling needle bearing |
CN111015152A (en) * | 2019-11-15 | 2020-04-17 | 嘉兴五洲轴承科技有限公司 | Bearing assembling equipment |
-
2018
- 2018-09-29 CN CN201821611522.5U patent/CN209094916U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109014868A (en) * | 2018-09-29 | 2018-12-18 | 南京颂晨达电子有限公司 | A kind of machine for automatically assembling needle bearing |
CN111015152A (en) * | 2019-11-15 | 2020-04-17 | 嘉兴五洲轴承科技有限公司 | Bearing assembling equipment |
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