CN209094088U - Industrial saturated vapor double-station hydraulic hard tube cleaning machine - Google Patents
Industrial saturated vapor double-station hydraulic hard tube cleaning machine Download PDFInfo
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- CN209094088U CN209094088U CN201821804577.8U CN201821804577U CN209094088U CN 209094088 U CN209094088 U CN 209094088U CN 201821804577 U CN201821804577 U CN 201821804577U CN 209094088 U CN209094088 U CN 209094088U
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Abstract
The utility model provides a kind of industrial saturated vapor double-station hydraulic hard tube cleaning machine, including rack, saturated vapor generating mechanism, spray and filter mechanism, straight tube steam clean mechanism, bend pipe steam clean mechanism and PLC control cabinet；Wherein saturated vapor generating mechanism is connected with straight tube steam clean mechanism, bend pipe steam clean mechanism and the reciprocating motion of straight tube steam clean mechanism and bend pipe steam clean mechanism by the movement of respective driving mechanism band relative to workpiece translational motion respectively by pipeline.The wiper mechanism of the utility model is double-station, and hard straight tube uses straight tube wiper mechanism, and hard bend pipe cleaning uses a set of bend pipe wiper mechanism, do not need that two equipment is divided to carry out, improve the utilization rate of equipment.
Description
Technical field
The utility model relates to a kind of industrial saturated vapor double-station hydraulic hard tube cleaning machines, belong to cleaning technique field.
Background technique
In machine industry, if hydraulic hard tube requires cleannes very high, small hard of especially special-shaped bend pipe, caliber
Pipe, if being extremely difficult to cleannes level using techniques such as traditional hot and cold water high-pressure wash or ultrasonic cleanings, and if
Hidden danger will be left to the quality of product by cleaning not up to standard this.
Saturated vapor refers to the steam under saturation state, is as caused by the warm-up movement phenomenon between gas molecule.Saturation
Steam clean is the saturated vapor under being acted on using high temperature and pressure, is dissolved to the grease stain dirt particles of clean the surface, and
By its vaporization, the surface for allowing saturated vapor to clean reaches ultra-clean state, meanwhile, saturated vapor can be efficiently entering any thin
Small hole and crack is removed and removes spot therein and residue.
Not yet occurs the automation equipment cleaned using saturated vapor to hydraulic hard tube on the market at present.
Utility model content
In view of the deficiency of the prior art, the purpose of the utility model is to provide a kind of reasonable in design and works
Make high-efficient industrial saturated vapor double-station hydraulic hard tube cleaning machine.
In order to achieve the above purposes, the technical solution adopted by the utility model is: industrial saturated vapor double-station hydraulic hard tube
Cleaning machine, which is characterized in that including rack, saturated vapor generating mechanism, spray and filter mechanism, straight tube steam clean mechanism,
Bend pipe steam clean mechanism and PLC control cabinet；Wherein saturated vapor generating mechanism by pipeline respectively with straight tube steam cleaner
Structure, bend pipe steam clean mechanism are connected and straight tube steam clean mechanism and bend pipe steam clean mechanism are by respective driving mechanism
Reciprocating motion with movement relative to workpiece translational motion.
Further, it is respectively and fixedly provided with and negative pressure recovering mechanism below straight tube steam clean mechanism, bend pipe steam clean mechanism
Connected collecting tank.
Further, above-mentioned straight tube wiper mechanism includes workpiece support part, front end recovery end, rear end recovery end, workpiece pressure
Tight part, straight tube cleaning sprayer component, execution part, elevating mechanism, wherein workpiece to be washed be fixed on workpiece support part and
Front end recovery end, rear end recovery end are inserted into both ends respectively, and are compressed workpiece with workpiece pressing section, straight tube cleaning sprayer component
It is fixed on execution part, execution part is fixed on elevating mechanism.
Further, straight tube cleaning sprayer component includes straight tube cleaning head, cleaning rod, straight tube cleaning steam pipe, straight tube cleaning
Drug liquid tube, wherein the steam (vapor) outlet of the electrically heated boiler of straight tube cleaning steam pipe one end and steam generator connects, straight tube cleaning
Drug liquid tube is connected with the filter water outlet of spray water tank, and straight tube cleaning steam pipe, straight tube cleaning drug liquid tube both pass through cleaning rod
It is connected afterwards with straight tube cleaning head, straight tube cleaning head is fixed on the end of cleaning rod, and cleaning rod and workpiece to be washed are coaxially disposed.
Further, execution part includes walking mechanism, decelerating motor, drives gear, rack gear, drag chain, drag chain one end and row
Mechanism is walked to fix；Wherein walking mechanism rear and front end is respectively and fixedly provided with a pair of of walking steamboat, accordingly, it is clear to be located at straight tube on the rack
It washes station and is fixed with a pair of tracks, the direction of extension of track is consistent with workpiece direction of extension to be washed；Cleaning rod is fixed on vehicle with walking machine
On structure；A decelerating motor is fixed in walking mechanism, the drive shaft of decelerating motor connects after extending vertically down walking mechanism
There is a driving gear, drive and be engaged with rack gear on gear, rack gear is fixed on the rack and on the inside of track, walking mechanism
It is also connected with drag chain, drag chain is placed in the dee in rack, and drug liquid tube and steam pipe are wrapped in inside drag chain.
Further, above-mentioned bend pipe steam clean mechanism includes cleaning end part, recycling end part, mobile work platform；Wherein
Mobile work platform is located between cleaning end part and recycling end part, and the cleaned end clamping in workpiece one end to be cleaned, the other end are stretched
Enter recovery end, cleaning end bridge piece cleaning steam pipe, bend pipe cleaning spray tube and bend pipe clean compressed air hose.
Further, cleaning end part include cylinder, cleaning head fixing seat, bend pipe cleaning head, chuck, handwheel, rotary shaft,
Index pin, pedestal, wherein the telescopic rod of cylinder is fixedly connected with bend pipe cleaning head, bend pipe cleaning head by bend pipe clean steam pipe,
The connection of the electrically heated boiler steam (vapor) outlet of solenoid valve and steam generator, bend pipe cleaning head also clean spray tube, electricity by bend pipe
Magnet valve is connected with the outlet pipe of the filter in spray water tank, and cleaning head also cleans compressed air hose, solenoid valve by bend pipe
It is connected with plant area compressed air source；Bend pipe cleaning head is supported in cleaning head fixing seat, and cleaning head fixing seat is mounted on bottom plate,
Handwheel is connect by axis with bottom plate, and cylinder is fixed on bottom plate, and bottom plate is slidably fitted on pedestal,；In cleaning head fixing seat
And the position for being located at cleaning head emission direction face is fixed with chuck by index pin, rotary shaft is solid by bearing, rotating seat
It is scheduled on base rail.
Further, recycling end part includes recyclable device and walking mechanism, and wherein recyclable device is fixed in walking mechanism,
The distance between cleaning end part and recycling end part are adjusted by vehicle with walking machine, recyclable device passes through pipeline and negative pressure recovering mechanism
It is connected.
Further, above-mentioned saturated vapor generating mechanism is steam generator, and steam generator includes main frame and consolidates
Water supply tank, electrically heated boiler, booster pump, the safety valve being scheduled in main frame, wherein water supply tank passes through booster pump, pipeline and electricity
The water inlet of heating boiler is connected, and check valve is carried on booster pump, is fixed with safety valve on electrically heated boiler.In host machine
Frame is fixed with pressure control mechanism, and the pipeline for connecting all electrically heated boiler lower parts stretches out outside main frame and connects on the pipeline
It is connected to pressure release shut-off valve.
Further, above-mentioned spray and filter mechanism include spray water tank, water pump, filter, temperature sensor, electric heating
Stick, is wherein fixed with low water alarm at the top of spray water tank case lid, spray water tank is fixed with sewage door, draining at bottom
Pipe and drain valve are fixed with temperature sensor, electrically heated rod in spray water tank, belt type oil removing machine are fixed in spray water tank,
Spray water tank is wrapped with heat-preservation cotton；The top of spray water tank is connected with water pump by a pipeline, and the water outlet of water pump passes through pipe
Road is connected with filter, and negative pressure recovering mechanism is connected by pipeline with spray water tank.
Further, negative pressure recovering mechanism further includes Steam Recovery tank, medical fluid recycling can, exhaust fan, fan filter, water
Pump, sewage pipe, wherein recovery bin connects Steam Recovery tank, medical fluid recycling can by respective bottom pipe, in medical fluid recycling can
Bottom is also connected on a drain pipe and the drain pipe and is connected with water pump, and the outlet of water pump is connected with spray water tank, in drain
Valve is also connected between pipe and water pump；A pipeline is connected in the bottom of Steam Recovery tank and the pipeline is connected with a blowdown
Pipe, the drain pipe of medical fluid recycling can also pass through threeway and connect sewage pipe；Steam Recovery tank, medical fluid recycling can also pass through respective pipe
Road is connected on exhaust fan and corresponding pipeline and is connected with valve.
Compared with the prior art, the advantages of the utility model are:
1, the wiper mechanism of the utility model is double-station, and hard straight tube uses straight tube wiper mechanism, and hard bend pipe cleaning uses
A set of bend pipe wiper mechanism does not need that two equipment is divided to carry out, improves the utilization rate of equipment；
2, the utility model completes washing and cleaning operation on straight tube wiper mechanism for straight tube, by vacuum type straight tube cleaning head pair
Workpiece lumen is cleaned, and clean side when cleaning when being sent into and is recycled；
3, the utility model is completed on bend pipe wiper mechanism for bend pipe.It can be adjusted and be cleaned according to the bending angle of pipe fitting
Head direction carries out clamping and clamping, and negative pressure recycling head (recycling end part) can move back and forth on guide rail, to adapt to different length
The cleaning of pipe fitting；
4, the utility model is compact-sized, and cleaning effect is good, while realizing non-pollution discharge, more environment-friendly and safer.
Detailed description of the invention
Fig. 1 is the utility model overall structure side view
Fig. 2 is the utility model overall structure top view
Fig. 3 is the structure sectional side view of saturated vapor generating mechanism described in the utility model
Fig. 4 is the structural side view of spray and filter mechanism described in the utility model
Fig. 5 is the structure top view of spray and filter mechanism described in the utility model
Fig. 6 is the structural front view of straight tube steam clean described in the utility model mechanism
Fig. 7 is the structure top view of straight tube steam clean described in the utility model mechanism
Fig. 8 is the portion L enlarged drawing in Fig. 7
Fig. 9 is the portion M enlarged drawing in Fig. 7
Figure 10 is the portion N enlarged drawing in Fig. 7
Figure 11 is that the cooperation of straight tube cleaning assembly and execution part in straight tube steam clean described in the utility model mechanism is shown
It is intended to
Figure 12 is the structural schematic diagram of execution part described in the utility model
Figure 13 is the structural schematic diagram of bend pipe wiper mechanism described in the utility model
Figure 14 is the structural schematic diagram that end part is cleaned in bend pipe wiper mechanism described in the utility model
Figure 15 is the sectional side view that end part is cleaned in bend pipe wiper mechanism described in the utility model
Figure 16 is the structural schematic diagram of recovery end in bend pipe wiper mechanism described in the utility model
Figure 17 is Figure 16 A-A cross-sectional view
Figure 18 is the structural schematic diagram of negative pressure recovering mechanism described in the utility model.
Specific embodiment
Presently in connection with specific attached drawing, to be further elaborated to the utility model.The utility model relates to one arrived
Component " connection " or " fixation " can be and are connected through a screw thread, be bolted to connection in another component, or pass through method
Blue, ring flange is fixedly connected, and can be also connected and fixed by welding manner.
As shown in Figure 1 and Figure 2, industrial saturated vapor double-station hydraulic hard tube cleaning machine, including rack 1, saturated vapor occur
Mechanism 2, spray and filter mechanism 3, straight tube steam clean mechanism 4, bend pipe steam clean mechanism 5, negative pressure recovering mechanism 6 and PLC
Control cabinet 7.
The bend pipe washing station A, intermediate control recycling station B and the straight tube on the right that the left side is fixed in rack 1 are clear
Station C is washed, bend pipe steam clean mechanism 5 has wherein been bolted on bend pipe washing station A, has been led on straight tube washing station C
It crosses bolt and is fixed with straight tube wiper mechanism 4, control recycling station B is bolted PLC control cabinet 7, machine occurs for saturated vapor
Structure 2 and negative pressure recovering mechanism 6, spray and filter mechanism 3.
Saturated vapor generating mechanism 2 by pipeline respectively with straight tube steam clean mechanism 4,5 phase of bend pipe steam clean mechanism
Even, pipeline is all made of and is threadedly coupled with saturated vapor generating mechanism 2, straight tube steam clean mechanism 4, bend pipe steam clean mechanism 5
Or flange, ring flange are fixedly connected；Consolidated by bolt in the lower section of straight tube washing station C and the upper of bend pipe washing station A
Surely there is the collecting tank being connected with negative pressure recovering mechanism 6.
As shown in figure 3, the saturated vapor generating mechanism 2 of the utility model is steam generator, steam generator includes master
Machine rack 21 and the water supply tank 22 being bolted in main frame 21, multiple electrically heated boilers 23, booster pump 24, peace
Full valve 25, pressure release shut-off valve 26, pressure control mechanism 27, wherein water supply tank 22 is added by booster pump 24, pipeline and all electricity
The water inlet of heat boiler 23 is connected, be all made of between pipeline and pump, pipeline and water supply tank, electrically heated boiler flange, ring flange or
It is the connection that is screwed；And check valve is carried on booster pump 24, it is fixed on each electrically heated boiler 23 by flange, ring flange
Safety valve 25；More electric heating tubes in electrically heated boiler 23 are arranged vertically on electrically heated boiler inner sidewall with bolt,
This design can make the scale being attached on electric heating tube outer wall under the action of expanding with heat and contract with cold, and remove, fall off.In main frame
21 are fixed with pressure control mechanism 27, and pressure control mechanism 27 includes pressure gauge and pressure switch, and wherein pressure switch passes through method
Blue, ring flange is fixed on the pipeline for connecting all 23 steam (vapor) outlets of electrically heated boiler and on the pipeline by flange, flange
Disk is fixed with pressure gauge；The pipeline for connecting all 23 lower part outlets of electrically heated boiler stretches out outside main frame 21 and on the pipeline
Pressure release shut-off valve 26 is fixed with by flange, ring flange.After each use, electrically heated boiler 23 can be drained by pressure release shut-off valve 26
Interior residual steam, liquid.
As shown in Figure 4,5, spray and filter mechanism 3 include spray water tank 31, water pump 32, filter 33, temperature sensor
34, electrically heated rod 35 are wherein fixed with low water alarm at the top of 31 case lid of spray water tank, and spray water tank 31 is cut with scissors at bottom
It is connected to sewage door and drainpipe is fixed with by flange, ring flange, drain valve is fixed with by flange, ring flange on drainpipe,
Probe, the electrically heated rod 35 of temperature sensor 34 are fixed in spray water tank 31, temperature sensor is bolted on spray
31 top of water tank, the both ends of electrically heated rod 35 are bolted on 31 inner wall of spray water tank；It is fixed in spray water tank 31
There is belt type oil removing machine 36, the oil removing band of belt type oil removing machine 36 is protruded into spray water tank (1-3cm below liquid level) below liquid level and sprayed
Water tank 31 is wrapped with heat-preservation cotton；The top of spray water tank 31 is connected with water pump 32, pipeline and spray water tank 31 by a pipeline
It is connected through a screw thread, water pump is fixedly connected with pipeline by flange, ring flange；The water outlet of water pump 32 was connected with by pipeline
Filter 33, with water pump using being threadedly coupled, pipe-and-filter is fixedly connected pipeline using flange, ring flange.Spray water tank 31
Inside provides medium by filter outlet added with dedicated medical fluid, medical fluid (band water) for straight tube cleaning and bend pipe cleaning.
As shown in figs 6-12, straight tube wiper mechanism 4 includes workpiece support part 41, front end recovery end 42, rear end recovery end
43, workpiece pressing section 44, straight tube cleaning sprayer component 45, execution part 46, elevating mechanism 47, wherein workpiece to be washed (straight tube)
48 are placed on workpiece support part 41 and front end recovery end 42, rear end recovery end 43 are inserted into both ends respectively, and are compressed with workpiece
Part 44 compresses workpiece, and front end recovery end 42 and rear end recovery end 43 include support base, are bolted together on support base
Tubular reclaiming cover, workpiece both ends be inserted into both sides tubular reclaiming cover in, in the workpiece support part of straight tube steam clean mechanism
41 lower sections are fixed with the collecting tank being connected with negative pressure recovering mechanism 6；Straight tube cleaning sprayer component 45 is bolted on execution
On part 46, execution part 46 is bolted on elevating mechanism 47.
Wherein workpiece support part 41 includes expansion bracket, support wheel 411, and wherein expansion bracket is bolted on rack 1
On, support wheel 411 is fixed on expansion bracket by axis, and axis both ends are bolted on expansion bracket, and support wheel 411 is set in
On axis；
Workpiece pressing section 44 includes pressure head, screw rod, T-type handle, support rod, mounting plate, and wherein mounting plate passes through bolt
It is fixed on the rack, support rod is bolted on mounting plate, and screw rod, screw tip welding are threadedly coupled on support rod
There is T-type handle, is welded with pressure head at the top of T-type handle；It drives screw rod and pressure head to act above and below by adjusting T-type handle, realizes
The clamping and release of workpiece.
Straight tube cleaning sprayer component 45 includes straight tube cleaning head 451, cleaning rod 452, straight tube cleaning steam pipe 453, straight tube
Drug liquid tube 454 is cleaned, wherein the steam (vapor) outlet spiral shell of the electrically heated boiler of straight tube cleaning 453 one end of steam pipe and steam generator 2
Line connection, straight tube cleaning drug liquid tube 454 are threadedly coupled with the filter water outlet of spray water tank 31, straight tube cleaning steam pipe 453,
Straight tube cleaning drug liquid tube 454 is threadedly coupled after both passing through cleaning rod 452 with straight tube cleaning head 451, and straight tube cleaning head front end is also blocked
And if be fixedly connected with silicagel pad 455, the mode that straight tube cleaning head 451 is connected through a screw thread is fixed on the end of cleaning rod 452,
Cleaning rod 452 and workpiece to be washed (straight tube) are coaxially disposed；
Execution part 46 includes walking mechanism 461, decelerating motor 462, driving gear 463, rack gear 464, drag chain 465, is dragged
465 one end of chain and walking mechanism 461 are fixed (walking mechanism of the present embodiment is walking dolly), and drag chain 465 is placed in rack 1
In fixed dee, straight tube cleaning steam pipe 453, straight tube cleaning drug liquid tube 454 are wrapped on drag chain 465；Wherein vehicle with walking machine
461 rear and front end of structure passes through wheel shaft and is fixed with a pair of of walking steamboat, and wheel shaft is fixed by screws in walking mechanism 461, row
It walks steamboat to be arranged and be limited on wheel shaft, accordingly, is located at straight tube washing station C in rack 1 and is fixed with a pair of tracks, track
Direction of extension it is consistent with workpiece to be washed (straight tube) direction of extension, walking steamboat walk back and forth in orbit；Cleaning rod 452 passes through
Bolt or the mode of welding are fixed in walking mechanism 461；A decelerating motor has been bolted in walking mechanism 461
462, the drive shaft of decelerating motor 462 has been connected by key a driving gear 463 after extending vertically down walking mechanism 461, drives
Rack gear 464 is engaged on moving gear 463, rack gear 464 is bolted on the inside in rack 1 and being located at track, vehicle with walking machine
Drag chain 465 is also bolted on structure 461, drag chain 465 is placed in the dee in rack 1, and straight tube cleans medicine
Liquid pipe 454 and straight tube cleaning steam pipe 453 are wrapped in inside drag chain；
Elevating mechanism 47 includes driving motor and elevating screw, drives elevating screw rotation by driving motor, adjusts clear
452 central axis height of bar is washed, keeps cleaning rod 452 and workpiece to be cleaned concentric.
Washing and cleaning operation is completed on straight tube wiper mechanism for the straight tube of different size diameter.It is to be cleaned in cleaning process
Straight tube, which is placed, to be compressed on the rack and by workpiece pressing section, reserves the both ends of straight tube to be cleaned, when beginning, straight tube cleaning head
Positioned at straight tube one end and straight tube cleaning head and straight tube to be washed it is coaxial, by decelerating motor band carry-over bar, thus with moving base along rack
On track translation, so that cleaning rod be driven to put in from one end of straight tube to be washed, during putting in, the straight tube of vacuum type is clear
Workpiece lumen is cleaned in hair washing, cleans side devil liquor recovery, feed rate V=0.5 of straight tube cleaning head when being sent into when cleaning
~2m/min, cleaning head is replaceable according to different tube diameters range, and replacing construction does not exceed 10 minutes.When cleaning straight tube caliber rule
Lattice for the moment, do not drive cleaning rod 452 and straight tube cleaning head 451 to go up and down, to guarantee that it is same with straight tube to be washed by elevating mechanism 47
Axis.
As shown in figs. 13-17, bend pipe steam clean mechanism 5 includes including cleaning end part 51, recycling end part 52, movement
Workbench 53, drag chain 54；Wherein cleaning end part 51 includes cylinder 511, cleaning head fixing seat 512, bend pipe cleaning head 513, pipe
Chuck 514, handwheel 515, rotary shaft 516, index pin 517, tightening handle 518, pedestal 519, wherein the telescopic rod of cylinder 511 is logical
It crosses key and is fixedly connected with bend pipe cleaning head 513, bend pipe cleaning head 513 cleans steam pipe, solenoid valve and steam generator 2 by bend pipe
The connection of electrically heated boiler steam (vapor) outlet, bend pipe cleaning head 513 also passes through bend pipe cleaning spray tube, solenoid valve and spray water tank 31
On the outlet pipe of filter 33 be connected, cleaning head 513, which also passes through bend pipe and cleans compressed air hose, solenoid valve and plant area, to be compressed
Air-source is connected；Bend pipe cleaning head 513 is supported in cleaning head fixing seat 512, and cleaning head fixing seat 512 is mounted on bottom plate,
Handwheel 515 is connected by screw to by axis and bottom plate, and cylinder 511 is bolted on bottom plate, and bottom plate is slidably fitted in bottom
It on seat 519, pushes bottom plate, bottom plate to drive 511 fore-aft motion of cylinder by handwheel, on pedestal 519 and is located at the spray of cleaning head 513
The position of direction face is fixed with chuck 514 by index pin 517 out, and rotary shaft 516 is fixed on bottom by bearing, rotating seat
On seat guide rail 55.The detent on different chucks 514 is adjusted by index pin 517, the hydraulic bend pipe of different size is cleaned, passes through
Tightening handle 518 can dismount cleaning head 513, can realize that cleaning head 513 and its attachment revolve by rotary shaft 516 and its attachment
Turn, facilitates the docking of different bend pipes.It is radially opened up on chuck 514 multiple for blocking the different-diameter of bend pipe one end to be washed
Locating groove, the injection center of cleaning head 513 and locating groove central coaxial.
The side opposite with bend pipe cleaning part 51 is provided with recycling end part 52 in rack 1, and recycling end part 52 is wrapped
Recyclable device and walking mechanism are included, wherein recyclable device by adjustable Universal support structural support and is fixed on vehicle with walking machine
On structure, the distance between cleaning end part 51 and recycling end part 52 are adjusted by vehicle with walking machine, wherein recyclable device includes recycling
Platform 521, reclaiming cover 525, soft silica gel retaining ring 526, walking mechanism include driving motor 522, sprocket wheel 523, chain 524, idler wheel
527, wherein recycling 521 bottom of platform is fixed with two pairs of idler wheels 527, axis connection is used between idler wheel 527, axis both ends are bolted
In recycling 521 bottom of platform, sprocket wheel 523 is had on axis, recycling end part is driven by driving motor 522, sprocket wheel 523, chain 524
It is moved on the ground to be applicable in the cleaning of different length bend pipe.It has been bolted reclaiming cover 525 at the top of recycling platform 521,
The opening of reclaiming cover 525 is located at the side opposite with bend pipe cleaning head and reclaiming cover 525 is connected with negative pressure recovering mechanism, specifically
, reclaiming cover 525 connect by steam recovery pipe with the Steam Recovery tank in negative pressure recovering mechanism, Steam Recovery pipe screw thread company
The position at the close top of reclaiming cover is connect, reclaiming cover 525 also passes through the medical fluid recycling can in sewer pipe and negative pressure recovering mechanism
It is connected, sewer pipe is threaded in the top position of reclaiming cover, and fixed side is set with card slot card in 525 open circumferential of reclaiming cover
Formula is fixed with soft silica gel retaining ring 526；
It is provided with mobile work platform 53 between cleaning head part 51 and recycling end part 52, mobile work platform 53 can fix
On the ground, can also be mobile according to the different length of bend pipe, it plays a supportive role in the cleaning process of bend pipe, is applicable in different bend pipes
Cleaning.
It is completed on bend pipe wiper mechanism for the bend pipe of different size diameter.According to the characteristic of bend pipe structure, according to pipe
The bending angle adjustment cleaning head direction of part carries out clamping, and recycling end part 52 assembles soft silica gel retaining ring 526 and blocks workpiece to be washed
The other end, recycling end part 52 can be by decelerating motor, and sprocket wheel, chain-driving move back on the ground together with drag chain
It is dynamic, by adjusting the cleaning of different length pipe fitting the distance between with cleaning end part 51, is adapted to, when cleaning, bend pipe cleaning head
Bend pipe one end to be washed is withstood, the bend pipe other end is connected with recycling end part 52, and the reclaiming cover 525 and negative pressure for recycling end part 52 are returned
It receives mechanism 6 to be connected, it is ensured that from cleaning end to recovery end, pipeline cleans cleansing medium comprehensively.Waste water, exhaust gas are discharged from recovery end,
It is being recycled by negative pressure recovering mechanism 6.
As shown in figure 18, negative pressure recovering mechanism 6 further includes Steam Recovery tank 62, medical fluid recycling can 61, exhaust fan 63, blower
Filter 66, water pump 64, pneumatic cassette ball valve 65, Pneumatic butterfly valve 67, sewage pipe 68, wherein reclaiming cover 525, collecting tank pass through each
From pipeline be all connected with Steam Recovery tank 62, medical fluid recycling can 61,61 bottom of medical fluid recycling can be also connected with a drain pipe and
Water pump 64 is connected on the drain pipe, the outlet of water pump 64 is connected with spray water tank 41, between drain pipe and water pump 64 also
It is connected with pneumatic cassette ball valve 65；A pipeline is connected in the bottom of Steam Recovery tank 62 and the pipeline is connected with a sewage pipe
68, the drain pipe of medical fluid recycling can 61 also passes through threeway and connects sewage pipe；Steam Recovery tank 62, medical fluid recycling can 61 are also by each
From pipeline be connected on exhaust fan 63 and corresponding pipeline and be connected with Pneumatic butterfly valve 67.By blower 63, Pneumatic butterfly valve 67 is controlled
The recycling of steam and medical fluid processed, steam pass through water pump 64 and pneumatic cassette into medical fluid recycling can 61 into Steam Recovery tank 62, medical fluid
The medical fluid of collection is pumped into spray water tank respectively by ball valve 65, is utilizing after realizing circulation, filtering, the steam condensate (SC) of collection is arranged
Into sewage pipe 68.
The wiper mechanism of the utility model is double-station cleaning structure, be may be implemented simultaneously to hydraulic straight tube, hydraulic bend pipe
It is cleaned, shares a set of saturated vapor generating mechanism and negative pressure recovering mechanism.Using the machine of the utility model to hydraulic hard
When pipe is cleaned, generally by artificial clamping → manually start cleaning switch → and protection by spraying aqueous preventives cleaning (steam+cleaning agent+it is negative
Push back receipts) → saturated vapor cleaning-drying (steam+negative pressure recycling) → compressed air purging (compressed air+negative pressure recycling) → people
Work blanking.
Claims (10)
1. industrial saturated vapor double-station hydraulic hard tube cleaning machine, which is characterized in that including rack, saturated vapor generating mechanism,
Spray and filter mechanism, straight tube steam clean mechanism, bend pipe steam clean mechanism and PLC control cabinet；Wherein saturated vapor occurs
Mechanism by pipeline be connected respectively with straight tube steam clean mechanism, bend pipe steam clean mechanism and straight tube steam clean mechanism with it is curved
Pipe steam clean mechanism is acted the reciprocating motion relative to workpiece translational motion by respective driving mechanism band.
2. industry saturated vapor double-station hydraulic hard tube cleaning machine according to claim 1, which is characterized in that steamed in straight tube
The collecting tank being connected with negative pressure recovering mechanism is respectively and fixedly provided with below vapour wiper mechanism, bend pipe steam clean mechanism.
3. industry saturated vapor double-station hydraulic hard tube cleaning machine according to claim 1 or 2, which is characterized in that above-mentioned
Straight tube wiper mechanism includes workpiece support part, front end recovery end, rear end recovery end, workpiece pressing section, straight tube cleaning sprayer
Component, execution part, elevating mechanism, wherein workpiece to be washed is fixed on workpiece support part and front end recycling is inserted at both ends respectively
End, rear end recovery end, and compressed workpiece with workpiece pressing section, straight tube cleaning sprayer component is fixed on execution part, is held
Row part is fixed on elevating mechanism.
4. industry saturated vapor double-station hydraulic hard tube cleaning machine according to claim 3, which is characterized in that straight tube cleaning
Nozzle component includes straight tube cleaning head, cleaning rod, straight tube cleaning steam pipe, straight tube cleaning drug liquid tube, and wherein straight tube cleans steam
The steam (vapor) outlet of the electrically heated boiler of pipe one end and steam generator connects, and straight tube cleans the filter of drug liquid tube and spray water tank
Water outlet is connected, and straight tube cleaning steam pipe, straight tube cleaning drug liquid tube are connected after both passing through cleaning rod with straight tube cleaning head, and straight tube is clear
Hair washing is fixed on the end of cleaning rod, and cleaning rod and workpiece to be washed are coaxially disposed.
5. industry saturated vapor double-station hydraulic hard tube cleaning machine according to claim 4, which is characterized in that above-mentioned bend pipe
Steam clean mechanism includes cleaning end part, recycling end part, mobile work platform；Wherein mobile work platform is located at cleaning end part
Between recycling end part, the cleaned end clamping in workpiece one end to be cleaned, the other end protrude into recovery end, and cleaning end bridge piece is clear
Wash steam pipe, bend pipe cleaning spray tube and bend pipe cleaning compressed air hose.
6. industry saturated vapor double-station hydraulic hard tube cleaning machine according to claim 5, which is characterized in that cleaning end
It point include cylinder, cleaning head fixing seat, bend pipe cleaning head, chuck, handwheel, rotary shaft, index pin, pedestal, wherein cylinder
Telescopic rod is fixedly connected with bend pipe cleaning head, and bend pipe cleaning head cleans the electricity of steam pipe, solenoid valve and steam generator by bend pipe
The connection of heating boiler steam (vapor) outlet, bend pipe cleaning head also clean the filtering in spray tube, solenoid valve and spray water tank by bend pipe
The outlet pipe of device is connected, and cleaning head also cleans compressed air hose, solenoid valve and plant area compressed air source by bend pipe and is connected；It is curved
Pipe cleaning head is supported in cleaning head fixing seat, and cleaning head fixing seat is mounted on bottom plate, and handwheel is connect by axis with bottom plate, gas
Cylinder is fixed on bottom plate, and bottom plate is slidably fitted on pedestal；In cleaning head fixing seat and it is located at cleaning head emission direction face
Position chuck is fixed with by index pin, rotary shaft is fixed on base rail by bearing, rotating seat.
7. industry saturated vapor double-station hydraulic hard tube cleaning machine according to claim 6, which is characterized in that recycling end
Dividing includes recyclable device and walking mechanism, and wherein recyclable device is fixed in walking mechanism, passes through vehicle with walking machine and adjusts cleaning end
Divide the distance between recycling end part, recyclable device is connected by pipeline with negative pressure recovering mechanism.
8. industry saturated vapor double-station hydraulic hard tube cleaning machine according to claim 1, which is characterized in that above-mentioned saturation
Steam generation mechanism is steam generator, steam generator include main frame and the water supply tank being fixed in main frame,
Electrically heated boiler, booster pump, safety valve, wherein water supply tank is connected by booster pump, pipeline with the water inlet of electrically heated boiler, and
Check valve is carried on booster pump, is fixed with safety valve on electrically heated boiler.
9. industry saturated vapor double-station hydraulic hard tube cleaning machine according to claim 1, which is characterized in that above-mentioned spray
And filter mechanism includes spray water tank, water pump, filter, temperature sensor, electrically heated rod, wherein spray water tank case lid top is solid
Surely there is low water alarm, spray water tank is fixed with sewage door, drainpipe and drain valve at bottom, fixes in spray water tank
There are temperature sensor, electrically heated rod, belt type oil removing machine is fixed in spray water tank, spray water tank is wrapped with heat-preservation cotton；Spray
The top of spraying water tank is connected with water pump by a pipeline, and the water outlet of water pump is connected with filter, negative pressure recycling machine by pipeline
Structure is connected by pipeline with spray water tank.
10. industry saturated vapor double-station hydraulic hard tube cleaning machine according to claim 1, which is characterized in that negative pressure is returned
Receiving mechanism further includes Steam Recovery tank, medical fluid recycling can, exhaust fan, fan filter, water pump, sewage pipe, in medical fluid recycling can
Bottom is also connected on a drain pipe and the drain pipe and is connected with water pump, and the outlet of water pump is connected with spray water tank, in drain
Valve is also connected between pipe and water pump；A pipeline is connected in the bottom of Steam Recovery tank and the pipeline is connected with a blowdown
Pipe, the drain pipe of medical fluid recycling can also pass through threeway and connect sewage pipe；Steam Recovery tank, medical fluid recycling can also pass through respective pipe
Road is connected on exhaust fan and corresponding pipeline and is connected with valve.
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| CN201821804577.8U CN209094088U (en) | 2018-11-04 | 2018-11-04 | Industrial saturated vapor double-station hydraulic hard tube cleaning machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109226114A (en) * | 2018-11-04 | 2019-01-18 | 湖南中航精工有限公司 | Industrial saturated vapor double-station hydraulic hard tube cleaning machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109226114A (en) * | 2018-11-04 | 2019-01-18 | 湖南中航精工有限公司 | Industrial saturated vapor double-station hydraulic hard tube cleaning machine |
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