CN209094016U - Portable saturated vapor cleaning machine - Google Patents
Portable saturated vapor cleaning machine Download PDFInfo
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- CN209094016U CN209094016U CN201821804198.9U CN201821804198U CN209094016U CN 209094016 U CN209094016 U CN 209094016U CN 201821804198 U CN201821804198 U CN 201821804198U CN 209094016 U CN209094016 U CN 209094016U
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Abstract
The utility model discloses a kind of portable saturated vapor cleaning machines, including rack and the closed cleaning storehouse being fixed on the rack, spray water tank, saturated steam generator, cleaning sprayer component, workpiece conveying mechanism, PLC control cabinet, wherein spray water tank, small-sized saturated steam generator are connected by respective pipeline with cleaning sprayer component, outside the fixed cleaning storehouse of spray water tank, saturated steam generator and PLC control cabinet, cleaning sprayer component is located in cleaning storehouse；Two handle holes are opened up on front side of cleaning storehouse, are fixed with an asbestos gloves on each handle hole；Negative pressure suction opening is offered in cleaning storehouse, negative pressure suction opening is connected with negative pressure exhaust column；The conveying mechanism that works passes through cleaning storehouse.The cleaning machine of the utility model organically combines each section, compact-sized, small in size, and occupied area is small, can facilitate factory's integral layout by carrying fork truck, continuous productive process is very useful.
Description
Technical field
The utility model relates to a kind of portable saturated vapor cleaning machines, belong to cleaning technique field.
Background technique
In machine industry, for general basic process component, require cleannes very high (NAS6) when assembly, generally
It is extremely difficult to, and if hidden danger will be left to the quality of product by cleaning not up to standard this.
Saturated vapor refers to the steam under saturation state, is as caused by the warm-up movement phenomenon between gas molecule.Saturation
Steam clean is the saturated vapor under being acted on using high temperature and pressure, is dissolved to the grease stain dirt particles of clean the surface, and
By its vaporization, the surface for allowing saturated vapor to clean reaches ultra-clean state, meanwhile, saturated vapor can be efficiently entering any thin
Small hole and crack is removed and removes spot therein and residue.
General saturated vapor cleaning machine in the prior art, structure is complicated, and volume is big, land occupation side, heavy, is generally not easy
It is mobile, and cleaning generally carries out on fixed cleaning platform, in cleaning process, steam overflows on periphery, influences environment and view
Line.
Utility model content
In view of the deficiency of the prior art, the purpose of the utility model is to provide a kind of reasonable in design and tight
The portable saturated vapor cleaning machine to gather.
In order to achieve the above purposes, the technical solution adopted by the utility model is: portable saturated vapor cleaning machine, feature
It is, including rack and the closed cleaning storehouse, spray water tank, saturated steam generator, the cleaning sprayer that are fixed on the rack
Component, workpiece conveying mechanism, PLC control cabinet, wherein spray water tank, small-sized saturated steam generator are by respective pipeline and clearly
Nozzle component is washed to be connected, outside the fixed cleaning storehouse of spray water tank, saturated steam generator and PLC control cabinet, cleaning sprayer group
Part is located in cleaning storehouse；Two handle holes are opened up on front side of cleaning storehouse, are fixed with an asbestos gloves on each handle hole；Cleaning storehouse
On offer negative pressure suction opening, negative pressure suction opening is connected with negative pressure exhaust column；The conveying mechanism that works passes through cleaning storehouse.
Further, upper and lower, forward and backward four side walls in the cleaning sprayer component covering cleaning storehouse.It realizes accessible clear
It washes, it is ensured that cleaning effect is good.
Further, two handle holes are opened up on front side of cleaning storehouse, are fixed with an asbestos gloves on each handle hole.
Further, cleaning head assembly includes frame-type spray tube, frame-type steam pipe and frame-type compressed air hose；It is sprayed in frame-type
Several nozzles for spraying to frame-type center are respectively and fixedly provided on Guan Shang and frame-type compressed air hose, four on the inside of frame-type steam pipe
Be respectively connected with connecting copper pipe on side, open up several spray orifices for spraying to frame-type center on connecting copper pipe, frame-type spray tube by pipeline,
Valve is connected with the water outlet of spray water tank, and frame-type steam pipe is added by the electricity of corresponding pipeline, valve and steam generator
The steam (vapor) outlet of heat boiler connects, and frame-type compressed air hose is connected by corresponding tracheae, valve and compressed air source.It realizes more
Grade cleaning, can further ensure cleaning quality.
Further, above-mentioned cleaning sprayer is gimbaled nozzle, by manually controlling direction.When cleaning different workpieces, adjust not
Same direction, convenient for cleaning.
Further, cleaning storehouse bottom is provided with waste water collection tank, waste water collection tank by pipeline be connected with pressure release water tank and
Valve is installed on the pipeline；Pressure release water tank also passes through pipeline and is connected with suction pump, and the outlet of suction pump is connected with by pipeline
Filter.
Further, low water alarm is fixed at the top of the case lid of above-mentioned spray water tank, spray water tank is consolidated at bottom
Surely there are sewage door, drainpipe and drain valve, temperature sensor is fixed in spray water tank, the probe of temperature sensor protrudes into spray
In water tank；It is fixed with electrically heated rod in spray water tank, belt type oil removing machine is fixed in spray water tank, is wrapped up outside spray water tank
There is heat-preservation cotton；The rack of the side of spray water tank is equipped with water pump, and water pump is connected by pipeline with the water outlet of spray water tank.
Further, steam generator include main frame and the water supply tank being fixed in main frame, electrically heated boiler,
Booster pump, safety valve, wherein water supply tank is connected by booster pump, pipeline with the water inlet of electrically heated boiler, on electrically heated boiler
It is fixed with safety valve.
Further, above-mentioned workpiece conveying mechanism includes part frame, conveyor chain, sprocket wheel, driving motor, and wherein part frame is solid
It is scheduled on conveyor chain, conveyor chain forms a complete ring chain after passing through multiple sprocket wheels, and one of sprocket wheel is by driving
Dynamic motor driven.
Further, opening and soft silica gel check apron is set in opening at left and right sides of cleaning storehouse, workpiece conveying mechanism is from clear
The side opening brought down stocks is penetrated, is pierced by from another side opening of cleaning storehouse.
Compared with the prior art, the advantages of the utility model are:
1, the cleaning machine of the utility model organically combines each section, compact-sized, small in size, and occupied area is small, net weight
About 2T can facilitate factory's integral layout by carrying fork truck, and continuous productive process is very useful；
2, using the cleaning storehouse of relative closure, it can be achieved that in cleaning process steam, cleaning agent not external diffusion, both ensure that
The relative clean degree of environment, also ensures cleaning effect；
3, using manually adjusting gimbaled nozzle, to different parts using should not angle, further increase cleaning quality.
4, after can be used for most of machine, the Cleaning of Parts before assembly is particularly suitable for part after cold working, and heat adds
The technique for thering is high cleanliness to require before work and to part.
Detailed description of the invention
Fig. 1 is the utility model overall structure main view
Fig. 2 is the utility model overall structure rearview
Fig. 3 is the utility model overall structure top view
Fig. 4 is the structural schematic diagram of cleaning sprayer component described in the utility model
Fig. 5 is spray water tank structural schematic diagram described in the utility model
Fig. 6 is the structural schematic diagram of saturated steam generator described in the utility model
Fig. 7 is the structural schematic diagram of workpiece conveying mechanism described in the utility model.
Specific embodiment
Presently in connection with specific attached drawing, to be further elaborated to the utility model.
Embodiment one
As shown in figs. 1-7, the portable saturated vapor cleaning machine of the present embodiment, including rack 1 and be fixed in rack 1
Closed cleaning storehouse 2, spray water tank 3, saturated steam generator 4, cleaning sprayer component 16, workpiece conveying mechanism 6, PLC control
Cabinet 7 processed.Wherein spray water tank 3, saturated steam generator 4 are connected with cleaning sprayer component 16 by respective pipeline, clearly
It washes nozzle component 16 to fix and be covered in cleaning storehouse 2 on upper and lower, forward and backward four side walls by cleaning head mounting plate 17, clean
Head assembly 16 includes frame-type spray tube 16.1, frame-type steam pipe 16.2 and frame-type compressed air hose 16.3, in frame-type spray tube
Several nozzles 16.4 for spraying to frame-type center are respectively and fixedly provided on 16.1 and on frame-type compressed air hose 16.3, in frame-type steam
Pipe is respectively connected with connecting copper pipe 16.5 on 16.2 four sides in inside, and several sprays for spraying to frame-type center are opened up on connecting copper pipe 16.5
Hole, frame-type spray tube 16.1 are connected by pipeline, valve with the water outlet of spray water tank 3, frame-type steam pipe 16.2 by pair
The steam (vapor) outlet of the electrically heated boiler of pipeline, valve and the steam generator 4 answered connects, frame-type compressed air hose 16.3 by pair
Tracheae, valve and the compressed air source answered connect；The fixed cleaning of spray water tank 3, saturated steam generator 4 and PLC control cabinet 7
In rack outside storehouse 2, two handle holes 8 are opened up on front side of cleaning storehouse 2, are fixed with an asbestos hand in each 8 upward hole of handle hole
Set；Visual window 9 is fixed in cleaning storehouse 2, the back of cleaning storehouse 2 offers negative pressure suction opening 5, and negative pressure suction opening 5 is connected with
Negative pressure exhaust column, negative pressure exhaust column are connected with blower 14, and blower 14 is fixed in rack 1；At left and right sides of cleaning storehouse 2 opening and
Opening is provided with silica gel check apron, and work conveying mechanism 6 passes through cleaning storehouse 2；Bottom is provided with waste water collection tank in cleaning storehouse 2
10, waste water collection tank 10 is connected with pressure release water tank 11 by pipeline and installs valve 13 on the pipeline, is controlled by valve 13
The recycling of the discharge of steam condensate (SC) and medical fluid in cleaning storehouse 2；Pressure release water tank 11 is also connected with suction pump 12 by pipeline, draws water
The outlet of pump 12 is connected with filter 15 by pipeline, and the outlet of filter 15 connects spray water tank 3 by pipeline.
Be fixed with low water alarm at the top of the case lid of spray water tank 3, spray water tank be fixed at bottom sewage door,
Drainpipe and drain valve are fixed with temperature sensor 34 in spray water tank, and the probe of temperature sensor 34 protrudes into spray water tank 3
It is interior；It is fixed with electrically heated rod 35 in spray water tank 3, is fixed with belt type oil removing machine 36 in spray water tank 3, outside spray water tank 3
It is enclosed with heat-preservation cotton；The rack of the side of spray water tank 3 is equipped with water pump 32, and water pump 32 passes through pipeline 37 and spray water tank 3
Water outlet is connected, and provides power for medical fluid spray.
Saturated vapor generating mechanism 4 is steam generator, and steam generator includes main frame 41 and is fixed on host
In water supply tank 42, one or more electrically heated boiler 43(figure in rack 41 be 3), booster pump 44, safety valve 45, pressure release cut-off
Valve 46, pressure control mechanism 47, wherein water supply tank 42 passes through booster pump 44, the water inlet of pipeline and all electrically heated boilers 43
It is connected, and comes with check valve on booster pump 44, is fixed with safety valve 45 on each electrically heated boiler 43；In electrically heated boiler 43
More electric heating tubes be arranged vertically on steam generator inner sidewall, this design can make to be attached to electric heating tube outer wall
On scale under the action of expanding with heat and contract with cold, remove, fall off.Pressure control mechanism 47, pressure control are fixed in main frame 41
Mechanism 47 processed includes pressure gauge and pressure switch, and wherein pressure switch is fixed on the pipe for connecting all electrically heated boiler steam (vapor) outlets
Pressure gauge is fixed on road and on the pipeline；The pipeline for connecting all 43 lower part outlets of electrically heated boiler stretches out main frame 1
It is fixed with outside and on the pipeline pressure release shut-off valve 46, after each use, electrically heated boiler 43 can be drained by pressure release shut-off valve 46
Interior residual steam, liquid.
The utility model pipeline and pipeline, pipeline and corresponding connecting component (such as filter, valve, pump, steam generation
Device, spray waterpipe, compressed air source etc.) by the way of being threadedly coupled.
Workpiece conveying mechanism 6 includes part frame 61, conveyor chain 62, sprocket wheel 63, driving motor 64 etc., and wherein part frame is put
It sets on conveyor chain 62, conveyor chain 62 forms a complete endless chain road, one of chain after passing through multiple sprocket wheels 63
Wheel 63 is driven by driving motor 64, provides power by driving motor 64.
When work, part to be cleaned is fitted into part frame, it is fixed to drive to 2 center of cleaning storehouse through workpiece conveying mechanism 6
Position is stopped by floor push control driving motor 64, and there is universal adjustable spray in four faces in front and back up and down in the cleaning storehouse 2 of sealing
Mouth and jet pipe.Nozzle direction is manually controlled, concentration cleans part, and cleaning is arranged to four with spray head in sealing cleaning storehouse 2
Face all standing clean without dead angle to part.Cleaning way is that medical fluid sprays Cleaning and Passivation, and saturated vapor seminal plasma is washed, and is compressed
Air blow drying.After the completion of cleaning, floor push control workpiece conveying mechanism 6 drives part and outlines warehouse.Excess steam is by carrying on the back
Face suction opening 5 carries out tail gas recycle through blower, and water receiving tank 10 arranged at sealing 2 bottom of cleaning storehouse, pressure release water tank 11, pressure release water tank 11 with
There is pipeline between water receiving tank 10, electric three passes internal-thread spherical valve 13 after installing on pipeline passes through electric three passes internal-thread spherical valve 13
Control, when part carries out saturated vapor cleaning, waste liquid is drained by pipeline；When part carries out medical fluid spray, waste liquid is by pipeline
It collects into pressure release water tank 11, conveys the filter into 3 side of spray water tank through suction pump 12 after coarse filtration in pressure release water tank 11
15 essences filter laggard spray water tank 3.It is reused after 36 oil removing of belt type oil removing machine in water tank.The bulkhead of entire cleaning storehouse is adopted
With asbestos anti-scald, short circuit, open circuit and ground protection are electrically used.
The cleaning machine of the utility model organically combines each section, compact-sized, small in size, and occupied area is small, and net weight is about
2T can facilitate factory's integral layout by carrying fork truck, and continuous productive process is very useful.
Claims (9)
1. portable saturated vapor cleaning machine, which is characterized in that including rack and the closed cleaning storehouse being fixed on the rack,
Spray water tank, saturated steam generator, cleaning sprayer component, workpiece conveying mechanism, PLC control cabinet, wherein spray water tank, small-sized
Saturated steam generator is connected by respective pipeline with cleaning sprayer component, and cleaning sprayer component is located in cleaning storehouse；Clearly
Negative pressure suction opening is offered on bringing down stocks, negative pressure suction opening is connected with negative pressure exhaust column；The conveying mechanism that works passes through cleaning storehouse.
2. portable saturated vapor cleaning machine according to claim 1, which is characterized in that the cleaning sprayer component covering
Upper and lower in cleaning storehouse, forward and backward four side walls.
3. portable saturated vapor cleaning machine according to claim 1 or 2, which is characterized in that cleaning head assembly includes frame
Type spray tube, frame-type steam pipe are respectively and fixedly provided with several spray in frame-type on frame-type spray tube and on frame-type compressed air hose
The nozzle of the heart is respectively connected with connecting copper pipe on four sides on the inside of the frame-type steam pipe, opens up on connecting copper pipe and several sprays to frame-type
The spray orifice frame-type spray tube at center is connected by pipeline, valve with the water outlet of spray water tank, and frame-type steam pipe passes through correspondence
Pipeline, valve and steam generator the steam (vapor) outlet of electrically heated boiler connect, frame-type compressed air hose passes through corresponding gas
Pipe, valve and compressed air source connect.
4. portable saturated vapor cleaning machine according to claim 3, which is characterized in that open up two on front side of cleaning storehouse
Handle hole is fixed with an asbestos gloves on each handle hole.
5. portable saturated vapor cleaning machine according to claim 4, which is characterized in that above-mentioned cleaning sprayer is universal spray
Mouth.
6. portable saturated vapor cleaning machine according to claim 5, which is characterized in that cleaning storehouse bottom is provided with waste water
Collecting tank, waste water collection tank are connected with pressure release water tank by pipeline and install valve on the pipeline；Pressure release water tank also passes through pipe
Road is connected with suction pump, and the outlet of suction pump is connected with filter by pipeline.
7. portable saturated vapor cleaning machine according to claim 6, which is characterized in that above-mentioned spray water tank is close to bottom
Place is fixed with sewage door, drainpipe and drain valve, and temperature sensor is fixed in spray water tank, and the probe of temperature sensor protrudes into
In spray water tank；It is fixed with electrically heated rod in spray water tank, is fixed with belt type oil removing machine in spray water tank, outside spray water tank
It is enclosed with heat-preservation cotton；The rack of the side of spray water tank is equipped with water pump, and water pump passes through the water outlet phase of pipeline and spray water tank
Even.
8. portable saturated vapor cleaning machine according to claim 7, which is characterized in that steam generator includes host machine
Frame and the water supply tank being fixed in main frame, electrically heated boiler, booster pump, safety valve, wherein water supply tank by booster pump,
Pipeline is connected with the water inlet of electrically heated boiler, and safety valve is fixed on electrically heated boiler.
9. portable saturated vapor cleaning machine according to claim 8, which is characterized in that above-mentioned workpiece conveying mechanism includes
Part frame, conveyor chain, sprocket wheel, motor, wherein part frame is fixed on conveyor chain, and conveyor chain passes through shape after multiple sprocket wheels
At a complete endless chain road, it is driven by motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821804198.9U CN209094016U (en) | 2018-11-04 | 2018-11-04 | Portable saturated vapor cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821804198.9U CN209094016U (en) | 2018-11-04 | 2018-11-04 | Portable saturated vapor cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209094016U true CN209094016U (en) | 2019-07-12 |
Family
ID=67157992
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821804198.9U Active CN209094016U (en) | 2018-11-04 | 2018-11-04 | Portable saturated vapor cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209094016U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109277350A (en) * | 2018-11-04 | 2019-01-29 | 湖南中航精工有限公司 | Portable saturated vapor cleaning machine |
-
2018
- 2018-11-04 CN CN201821804198.9U patent/CN209094016U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109277350A (en) * | 2018-11-04 | 2019-01-29 | 湖南中航精工有限公司 | Portable saturated vapor cleaning machine |
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