CN209061784U - A kind of bottle washing apparatus system that can add alkaline reagent automatically - Google Patents
A kind of bottle washing apparatus system that can add alkaline reagent automatically Download PDFInfo
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- CN209061784U CN209061784U CN201821862461.XU CN201821862461U CN209061784U CN 209061784 U CN209061784 U CN 209061784U CN 201821862461 U CN201821862461 U CN 201821862461U CN 209061784 U CN209061784 U CN 209061784U
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- sink
- apparatus system
- vial
- alkaline reagent
- washing apparatus
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Abstract
The utility model relates to the bottle washing apparatus systems that one kind can add alkaline reagent automatically, including conveyer belt, flushing machine, scrub body, repaking mechanism；The vial to be cleaned in conveying used for conveyer belt passes sequentially through flushing machine, scrub body and repaking mechanism；The flushing machine includes Flushing nozzle, the first sink, conductivity meter and the first centrifugal pump, and the setting of the first centrifugal pump water inlet pipe is connected to Flushing nozzle in the first bottom of gullet, the first centrifugation water pump outlet pipe；The conductivity meter is used to monitor the conductivity of solution in the first sink；The scrub body is used to carry out vial scrub processing, removes the dirt of glass bottle surface and internal attachment；The repaking mechanism is for flowing into residual moisture in vial in the second sink for the vial overturning by scrub.Second bottom of gullet pipeline is connected to the second centrifugal pump, and the second centrifugation water pump outlet pipe is connected to the first sink top.
Description
Technical field
The utility model relates to a kind of product line devices of dairy enterprises, especially can add alkaline reagent to potass pool
Bottle washing apparatus system, belong to dairy products production equipment technology.
Background technique
The product of Dairy Industry production has the characteristics that quickly to consume, and the manner of packing method meeting of different dairy products
It is slightly different.Some dairy products as consumer's ordering products can using more environmentally-friendly recyclable recycling vial into
Row packaging, and these recycle the vial come because of circulation, transhipment environment difference, final clean state can be multifarious.
The difficulty for being recovered to the vial cleaning of company is larger, needs to carry out Washing using a large amount of cleaning reagent.
Also, due to the pollution level of these vials difference, biggish wave can also occur for the dosage of the cleaning reagent consumed accordingly
It is dynamic.Conventional cleaning equipment uses detergent, disinfectant caused by this clean level difference cleaning object etc.
The control program that amount fluctuation is lack of pertinence.
The cleaning degree of vial is directly related to food safety, can be at present to set with main management control method
It sets special testing staff periodically to patrol the Expenditure Levels such as corresponding detergent, disinfectant in equipment, and carries out reagent benefit in time
It fills.This way exist of both risk, first, if reagent consumption fluctuation is especially big, testing staff's regular visit it
Preceding reagent has consumed excessively, then cleaning degree risk can be increased significantly.If inspection finds that reagent consumption is more than wind
Then dangerous control line will pass through the vial of cleaning robot all again again then cleaning agent, disinfectant must be added
It starts the cleaning processing.Second, slip if patrol officer is busy with one's work, it also will appear that risk is significant raised to ask
Therefore topic causes reagent consumption excessive in the case where extreme, also need a large amount of vial carrying out cleaning treatment again.
In addition, strong acid, highly basic cleaning reagent that cleaning vial uses have aggressive.In the prior art, it adds
It is by manually directly carrying in patrol officer's manual handling investment detergent storage container when these cleaning special agents
Corrosive reagents number is more, and existing potential security risk is higher.
Utility model content
The goal of the invention of the utility model is: depositing for alkaline water of bottle washer pond of the existing technology addition alkaline reagent
Production risk and security risk problem, a kind of bottle washing apparatus system that can add alkaline reagent automatically is provided.
To achieve the goals above, the technical solution adopted in the utility model are as follows:
A kind of bottle washing apparatus system that can add alkaline reagent automatically, including conveyer belt, flushing machine, scrub body,
Repaking mechanism.
The vial to be cleaned in conveying used for conveyer belt passes sequentially through flushing machine, scrub body and repaking mechanism.
The flushing machine includes Flushing nozzle, the first sink, conductivity meter and the first centrifugal pump, the first centrifugation pump water inlet
Pipe setting is connected to Flushing nozzle in the first bottom of gullet, the first centrifugation water pump outlet pipe.The conductivity meter is for monitoring first
The conductivity of solution in sink.
The scrub body is used to carry out vial scrub processing, removes the dirt of glass bottle surface and internal attachment.
The repaking mechanism is for making residual moisture in vial flow into repaking mechanism for the vial overturning by scrub
In second sink of bottom.Second bottom of gullet pipeline is connected to the second centrifugal pump, and the second centrifugation water pump outlet pipe is connected to first
Sink top.
The bottle washing apparatus system of the utility model adds risk problem not in time, optimization dairy products packaging there are detergent
With the cleaning device system control method of vial, the conductivity of the first sink is monitored by conductivity meter, quickly determines cleaning
The detergent Expenditure Levels of apparatus system, it is convenient to be supplemented in time.The Flushing nozzle is for rinsing vial.
In the utility model preferred embodiment, the bottle washing apparatus system further includes concentrated acid alkali tank, and the setting of concentrated acid alkali tank exists
A high position, concentrated acid alkali tank liquid outlet are connected to the first sink.When conductivity meter monitors the first sink conductivity beyond critical value
When, concentrated acid alkali tank is opened to the first sink input detergent feed liquid supplement, adjusts horizontal model needed for feed concentration reaches cleaning
It encloses.For example, cleaning reagent is lye in the first sink, and after rinsing a period of time, the corresponding solution concentration drop of alkali lye consumption
Low, corresponding ion concentration reduces, and conductivity reduces.It is added in the first sink by storing concentrated base in concentrated acid alkali tank, is supplemented
The alkali concentration of circulation flushing solution in first sink is accomplished so that the feed liquid in the first sink meets the requirement for rinsing vial
Flushing effect stablizes outstanding purpose.
In the utility model preferred embodiment, the bottle washing apparatus system further includes concentrated acid alkali tank, diaphragm pump and manual ball
Valve.The diaphragm pump connects compressed air source, the driving power using compressed air as diaphragm pump, the manual ball valve setting
Between diaphragm pump and compressed air source.The membrane pump feeding mouth is connected to concentrated acid alkali tank, and the membrane pump outlet is connected to
First sink.
When flushing machine is rinsed vial, the solution in the first sink is recycled by the first centrifugal pump to be pumped
For rinsing.It rinses after a certain number of vials, the feed liquid in the first sink consumes, and the concentration of detergent reduces,
Conductivity meter reflects reduction situation.Reach/exceed after critical value, open manual ball valve, compressed air-driven diaphragm pump will
Feed liquid in concentrated acid alkali tank is pumped into the first sink.The feed concentration in sink is kept to meet cleaning requirement, it is ensured that final clear
It washes effect and meets code requirement.
The utility model bottle washing apparatus system, the detergent that will be stored in concentrated acid alkali tank by diaphragm pump, such as sodium hydroxide
Solution, pumping are added in the first sink.Cooperate the conductivity variations of conductivity meter monitoring solution, machine is opened manual in due course
Ball valve drives diaphragm pump to pump detergent.Then, by conductivity meter monitor sink in electrical conductivity of solution phone situation, determine every
Membrane pump pumps reagent total amount and meets addition needs, and excessive addition is avoided to cause to waste and do not meet specification.
It can also include control mechanism in the utility model preferred embodiment, the control mechanism is control panel, control
Panel connects ball valve and conductivity sensor.Control panel, structure is simple, is easy buying and obtains, and cost is relatively low, is set by conventional
It is fixed, when conductivity meter monitors conductivity lower than given threshold, control panel control connection compressed air source pipeline
Ball valve is opened, and the feed liquid in concentrated acid alkali tank is pumped into the first sink by driving diaphragm pump.It may be implemented to automatically control diaphragm pump
Reagent is pumped according to corresponding conditional parameter, adjusts the first sink solution concentration.Alkali is got to potass pool using diaphragm pump, is passed through
Conductivity checks the concentration of alkali, stops addition when reaching the suitable concentration of lye.For example, control panel can select PLC, use
Pure hardware mode realizes condition control.
When the first sink electrical conductivity of solution reduces, show concentration of lye reduction, control mechanism receives electricity at this time
Electrical conductivity instrument signal determines the reduction of potass pool concentration of lye.Ball valve unlatching/closing, which is controlled, according to setup parameter realizes that diaphragm pump opens
It is dynamic/to stop, reagent (such as sodium hydroxide) in concentrated acid alkali tank is pumped into the first sink.First sink solution and diaphragm pump pumping
The reagent come is sufficiently mixed, and solution concentration rises, and conductivity improves, after conductivity meter detection conductivity raising reaches threshold value,
Control panel is transmitted a signal to, control panel closes the ball valve of compressed air line, realizes the first sink of corresponding control adjustment
The purpose of middle solution concentration.
In the utility model preferred embodiment, the vial to be cleaned conveyed on the conveyer belt is fitted into cleaning hoop,
Hoop is placed on the conveyor belt.Realize that vial shifts cleaning treatment at the conveying of batch by hoop, repaking mechanism is by glass
The remaining washing solution in discharge vial is toppled in bottle overturning synchronous with hoop.
In the utility model preferred embodiment, scrub body includes cleaning hairbrush, and the cleaning hairbrush is inserted into glass
Bottle is internal to be scrubbed.The dry adhesive force later that solidifies of dairy products dirt that attachment is remained on vial is stronger, can using hairbrush
To guarantee that vial sufficiently scrubs clean.
In the utility model preferred embodiment, the concentrated acid alkali tank is storage alkaline reagent head tank.It is deposited in concentrated acid alkali tank
What is put is sodium hydroxide solution, such as 2M, 5M, 10M sodium hydroxide solution.
In the utility model preferred embodiment, first sink is provided with watch window.Staff can periodically lead to
The solution situation that observation window is checked in the first sink is crossed, prevents in the case where automatically controlling reagent addition, occurs in the first sink
Extremely it is difficult to discover.Also the solution or in sink is seriously polluted, but can not detect and reflect from conductivity meter.
In the utility model preferred embodiment, first sink is provided with sampling window.Conductivity meter on first sink
(conductivity sensor) is mainly the conductivity for monitoring solution, and there are the conductivity that other factors may influence solution.Such as dried fruit
The factor of disturbing is built up, then will affect the accuracy of conductivity judging result.Sampling window is set, periodically sampling is measured,
If in the case where solution (but conductivity meter test result is normal) against regulation, needing to carry out more the first sink solution
It changes or cleaning sink.Preferably, the sampling window and watch window are adjacent.
In conclusion by adopting the above-described technical solution, the beneficial effects of the utility model are:
1, the utility model potass pool adds the pump for seeing the apparatus system of situation using diaphragm pump control alkaline reagent automatically
It send, avoids the dangerous factor of manual handling hazardous chemical, eliminate safe hidden trouble.Prevented lye hurt sb.'s feelings bring the person
Injury accident guarantees safety in production, while the labor intensity of worker greatly reduces.
2, the utility model potass pool adds the apparatus system automation pumping alkaline reagent for seeing situation automatically, will not be because of
Manually topple over and splash, flow out, avoids and topple over the waste of bring lye, saved cost.
3, the utility model potass pool adds automatically sees that the apparatus system of situation more accurately controls concentration of lye, so that
Dosage and the storage capacity control of potass pool are more preferable, more convenient to use, reduce waste, and raising efficiency meets scientific development planning
Policy.
Detailed description of the invention
Fig. 1 is the bottle washing machine automatic alkali adding system structure of device schematic diagram of the utility model.
Marked in the figure: the dirty bottle of 0- into, 1- concentrated acid alkali tank, 2- diaphragm pump, 3- manual ball valve, 4- conductivity meter, 5- washer
Structure, the first centrifugal pump of 6-, 7- scrub body, the second centrifugal pump of 8-, 9- repaking mechanism, 10- are clean, and bottle goes out.
Specific embodiment
With reference to the accompanying drawing, the utility model is described in detail.
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only to explain this
Utility model is not used to limit the utility model.
<embodiment 1>
Bottle washing apparatus system as shown in Figure 1, including purge zone, brushing stage, mould turnover section, conveyer belt carry dirty bottle hoop successively
Pass through purge zone, brushing stage, mould turnover section.The purge zone is provided with flushing machine, and flushing machine includes the first sink 4 and rinses
Spray head, the first sink bottom side connect the first centrifugal pump, and the solution in the first sink is pumped into Flushing nozzle pair by the first centrifugal pump
Processing is rinsed by the dirty bottle of flushing machine.The dirty bottle of processing is rinsed by purge zone, tentatively removes most of dirt, and
And remaining dirt sufficiently softens, and then contains the hoop of vial as conveyer belt reaches scrub body 7, inside scrub body
Hairbrush can extend downwardly into vial, help glass bottle surface and the inside all to scrub cleaning, remove the various dirts of adherency.Most
It is come out afterwards by brushing stage, the hoop for containing vial reaches repaking mechanism 9, and manipulator topples over the residual solution in vial
It removes, the solution toppled over flows into the second sink of 9 bottom of repaking mechanism.Last clean bottle comes out, after being sent to conveyer belt
Continuous workshop section, such as packaging production line.
The second centrifugal pump 8, the second turning over mould turnover section of centrifugal pump 8 are connected in the second sink side of repaking mechanism bottom
Draw box mechanism is toppled over the solution being collected in the second sink and is pumped in the first sink, recycles, and avoids brushing stage scrub body
The solution of the first sink that spray head uses is washed away as conveyer belt is pulled away, is consumed, and realization recycles.
It is provided with conductivity meter 4 on first sink, for monitoring the conductivity of solution in the first sink.Such as Fig. 1 institute
Show, bottle washing apparatus system further includes concentrated acid alkali tank 1, is used for store detergent, such as sodium hydroxide solution.Concentrated acid alkali tank 1 connects
Diaphragm pump 2, the outlet of diaphragm pump 2 are connected on the first sink.Diaphragm pump is also connected with compressed air source pipeline as driving power, institute
It states and is provided with manual ball valve 3 on compressed air source pipeline.When need for the reagent in concentrated acid alkali tank to be pumped into the first sink when
It waits, opens manual ball valve 3, washing reagent is pumped into the first sink using compressed air-driven diaphragm pump and carries out supplement examination
Agent adjusts the concentration of rinse solution.
<embodiment 2>
The bottle washing apparatus system similar with embodiment 1, concentrated acid alkali tank 1 are connected to the first sink, the first water by diaphragm pump 2
Conductivity meter 4 is set on slot.It further include a control panel, conductivity meter 4 and the ball valve 3 of driving diaphragm pump 2 are connected to control
Panel processed.Using control panel, such as PLC, control is realized when conductivity meter 4 detects that the concentration of the first sink is less than given threshold
When, it opens ball valve 3 and diaphragm pump 2 is driven to be pumped into a certain amount of supplement washing in the first sink with reagent.By one section
Solution concentration in time sink increases, and the test feedback conductivity of conductivity meter 4 increases signal, and corresponding signal is transmitted to control
Panel, and then control panel measures numerical value height according to certain conductivity meter 4 and limits, and closes ball valve, so that diaphragm pump 2 is shut down, it is complete
At the supplement work of washing solution reagent.
In this way, being connected to concentrated acid alkali tank and the first sink by diaphragm pump, conductivity meter detects the first sink conductivity number
Value, control mechanism PLC realize high-efficient automatic control.Control panel directly passes through hardware realization control.It can be in concentrated acid alkali tank
Sodium hydroxide solution is stored, conductivity meter monitors the first sink electrical conductivity of solution, determines the concentration of rinse solution indirectly.Then,
Auto-control supplement washing solution reagent is realized by PLC control panel.For example, the sodium hydroxide solution in concentrated acid alkali tank pumps
It being sent in the first sink, naoh concentration increases in solution in the first sink, and ion concentration increases, and conductivity changes,
After conductivity increases to certain numerical value, conductivity meter feed back conductivity signal variation, control mechanism close ball valve make every
Membrane pump stops pumping.When automatic adding device system pumps sodium hydroxide solution, have the characteristics that automation, it can be according to electricity
Conductance situation of change is added in due course, automatic starting/stopping, guarantees that the sodium hydroxide solution accuracy of addition is higher.And it utilizes
Diaphragm pump is isolated by the pumping between the corrosive reagents and the first sink of concentrated acid alkali tank, may guarantee that equipment is not pumping well
The interim holding meanss system monolithic stability of feeding liquid.Automatic control system effectively avoids manually adding bring uneasiness
Full factor, improves safety in production.
Further, watch window and sampling window are provided on first sink.Staff can periodically pass through sight
It examines window and checks solution situation in the first sink, analysis is sampled when necessary.It, can be with by routine observation or sampling analysis
At any time calibrated conductivity instrument (sensor) as a result, making control result reliable.If in the first sink water quality occur it is abnormal or
Serious pollution can then manually adjust control system emptying, replace the first clean sink solution.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model
Protection scope within.
Claims (9)
1. the bottle washing apparatus system that one kind can add alkaline reagent automatically, which is characterized in that including conveyer belt, flushing machine,
Scrub body, repaking mechanism；
The vial to be cleaned in conveying used for conveyer belt passes sequentially through flushing machine, scrub body and repaking mechanism；
The flushing machine includes Flushing nozzle, the first sink, conductivity meter and the first centrifugal pump, and the first centrifugal pump water inlet pipe is set
It sets in the first bottom of gullet, the first centrifugation water pump outlet pipe is connected to Flushing nozzle；The conductivity meter is for monitoring the first sink
The conductivity of middle solution；
The scrub body is used to carry out vial scrub processing, removes the dirt of glass bottle surface and internal attachment；
The repaking mechanism is for making residual moisture in vial flow into repaking mechanism bottom for the vial overturning by scrub
The second sink in；
Second bottom of gullet pipeline is connected to the second centrifugal pump, and the second centrifugation water pump outlet pipe is connected to the first sink top.
2. the bottle washing apparatus system of alkaline reagent can be added automatically according to claim 1, which is characterized in that the wash bottle
Apparatus system further includes concentrated acid alkali tank, and concentrated acid alkali tank is arranged in a high position, and concentrated acid alkali tank liquid outlet is connected to the first sink.
3. the bottle washing apparatus system of alkaline reagent can be added automatically according to claim 1, which is characterized in that the wash bottle
Apparatus system further includes concentrated acid alkali tank, diaphragm pump and manual ball valve；
The diaphragm pump connects compressed air source, the driving power using compressed air as diaphragm pump, and the manual ball valve is set
It sets between diaphragm pump and compressed air source；
The membrane pump feeding mouth is connected to concentrated acid alkali tank, and the membrane pump outlet is connected to the first sink.
4. the bottle washing apparatus system of alkaline reagent can be added automatically according to claim 3, which is characterized in that further include control
Mechanism processed, the control mechanism are control panels, and control panel connects manual ball valve and conductivity sensor.
5. the bottle washing apparatus system of alkaline reagent can be added automatically according to claim 1, which is characterized in that the conveying
The vial to be cleaned for taking conveying is fitted into cleaning hoop, and hoop is placed on the conveyor belt.
6. the bottle washing apparatus system of alkaline reagent can be added automatically according to claim 1, which is characterized in that scrub body
Including cleaning hairbrush, the cleaning hairbrush is inserted into being scrubbed inside vial.
7. the bottle washing apparatus system of alkaline reagent can be added automatically according to claim 2, which is characterized in that the concentrated acid
Alkali tank is storage alkaline reagent head tank.
8. the bottle washing apparatus system of alkaline reagent can be added automatically according to claim 1, which is characterized in that described first
Sink is provided with watch window.
9. the bottle washing apparatus system of alkaline reagent can be added automatically according to claim 1, which is characterized in that described first
Sink is provided with sampling window.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821862461.XU CN209061784U (en) | 2018-11-12 | 2018-11-12 | A kind of bottle washing apparatus system that can add alkaline reagent automatically |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821862461.XU CN209061784U (en) | 2018-11-12 | 2018-11-12 | A kind of bottle washing apparatus system that can add alkaline reagent automatically |
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| CN209061784U true CN209061784U (en) | 2019-07-05 |
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| CN201821862461.XU Active CN209061784U (en) | 2018-11-12 | 2018-11-12 | A kind of bottle washing apparatus system that can add alkaline reagent automatically |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114232056A (en) * | 2021-12-28 | 2022-03-25 | 山东山田新材科研有限公司 | Electroplating diamond wire pickling and oil removing analysis equipment |
-
2018
- 2018-11-12 CN CN201821862461.XU patent/CN209061784U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114232056A (en) * | 2021-12-28 | 2022-03-25 | 山东山田新材科研有限公司 | Electroplating diamond wire pickling and oil removing analysis equipment |
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