CN209055429U - A kind of yarn composition detection intelligence equipment - Google Patents
A kind of yarn composition detection intelligence equipment Download PDFInfo
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- CN209055429U CN209055429U CN201821098968.2U CN201821098968U CN209055429U CN 209055429 U CN209055429 U CN 209055429U CN 201821098968 U CN201821098968 U CN 201821098968U CN 209055429 U CN209055429 U CN 209055429U
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- module
- mixed yarn
- manipulator
- weight
- dissolution
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Abstract
A kind of mixed yarn composition detection intelligence equipment, including body, track platform, manipulator, weight logging modle, heating module, dissolution module, wash module and controller, the track platform, manipulator, weight recording device, heating module, dissolver, wash module are installed in the top of body, and the manipulator, weight logging modle, heating module, dissolution module, wash module are connected with controller.The utility model detects intelligence equipment by a kind of mixed yarn and carries out blending ratio detection instead of artificial, it only needs for the yarn of test to be placed on mounting table, after by touch panel, relevant parameter is set, the controller equipment is detected and is calculated automatically, high degree of automation, the risk hurt by sulfuric acid is evaded, has reduced the time cost of detection, improve production efficiency.
Description
Technical field
The utility model is Fabric Detection equipment technical field, and in particular to a kind of yarn composition detection intelligence dress
It is standby.
Background technique
Mixed yarn is yarn made of two different textile fabrics mix, and is just cried blended.It can with chemical fibre and
It is natural fibre blended, can also be with chemical fibre and chemical fibre, natural fiber and natural fibre blended.Mixed yarn weaves the fabric effect one come
Aspect can substitute the yarn of the higher costs such as some polyester fibers, on the other hand can improve the cloth for weaving and pass through that dye can be with
Reach different colouring effect.
When weaving mixed yarn, the raw material accounting that two kinds of fibre compositions need to be calculated by correlation formula is carried out at mixing
Reason, usually when upper spinning frame tries to spin, due to normalized form calculate with actual machine weave in can generate any deviation, can not
The practical blending ratio of yarn that intuitive judgment examination is spun is how many, needs manually to go to test out practical blended ratio by soda acid experiment
Afterwards, could be switched on production, and need to use sulfuric acid in artificial test, have to testing staff cause to hurt to a certain extent
Evil, in addition, thinking error due to neglectful in artificial detection, the blending ratio that may result in yarn also occurs centainly
Error, for labour intensive shape industry, detection error is equivalent to increase time cost.
Utility model content
In view of the above-mentioned problems, providing a kind of mixed yarn composition detection intelligence equipment, evades injury to personnel risk, precisely test
The blended accounting of yarn out reduces time cost, improves examination and spins efficiency.
To achieve the above purpose, the technical solution of the present invention is:
A kind of mixed yarn composition detection intelligently equipment, including body, track platform, manipulator, weight logging modle, heating
Module, dissolution module, wash module and controller, it is the track platform, manipulator, weight recording device, heating module, molten
Solution device, wash module are installed in the top of body, the manipulator, weight logging modle, heating module, dissolution mould
Block, wash module are connected with controller；
The track platform is used to limit the moving range of manipulator；
Mixed yarn is transferred to concerned process steps for picking up mixed yarn by the manipulator；
The weight logging modle is used to measure the weight of mixed yarn, and the data feedback of measurement is remembered to controller
Record；
The heating module is used to dry the moisture content in mixed yarn, and the weight in wet base of mixed yarn is dried for dry weight；
The dissolution module is for debugging lytic agent and swinging, soluble fiber in mixed yarn of degrading；
The wash module is for remaining in the lytic agent in residual fiber after rinsing dissolution；
Further, the track platform is cross track, and the manipulator is located on the track platform.
Further, the manipulator is six axis robot, and the arm end is equipped with fixture, the fixture
Including pneumatic-finger and the aid block driven by the pneumatic-finger, the aid block is separately mounted to two of pneumatic-finger
On drive rod, the pneumatic-finger is equipped with infrared inductor, the infrared induction device and the controller
It is connected.
Further, the working range of the manipulator at least covering weight logging modle, drying module, dissolution module
And wash module.
Further, the weight logging modle is made of electronic scale and windshield, and the electronic scale, which is located at, to keep out the wind
Cover is internal, and the windshield surrounding is closure designs, and top is equipped with an opening.
Further, the heating module is an Intelligent oven, be equipped with inside the Intelligent oven heating coil and
Lifting disk, the heating coil are located on Intelligent oven surrounding inner wall, and the lifting disk is located at Intelligent oven inside center
Place, the outer top of the Intelligent oven are equipped with the electrically operated valve mutually fitted with lifting disk shape.
Further, the dissolution module, which is embraced, includes swinging base, degradation container, efferent duct, air pump, water tank and sulfuric acid device
Ware, the swinging base are equipped with retaining mechanism, and the swinging base two sides are equipped with support frame, the bottom of the degradation container
Portion is connected with swinging base, and offsets with retaining mechanism, and the degradation container is equipped with sealing cover, and the sealing cover is equipped with two
The output end of a through-hole, the efferent duct is located in degradation container by two through-holes, and the air pump is set on the support frame,
The air pump input terminal passes through conduit respectively and is connected with water tank and sulfuric acid vessel, the output end of the air pump respectively with output
Pipe input terminal is connected, and the water tank and sulfuric acid vessel is located at the internal body.
Further, the air pump is equipped with self-measuring device, and the air pump the amount of injection is by automatic gauge
Device control.
Further, the wash module includes water-flowing trough and spray head, the spray head be located at water-flowing trough side and with it is defeated
Waterpipe is connected, and the water-flowing trough connects waste water tank by pipeline.
Further, the body front and rear sides are respectively equipped with mounting table and console, the mounting table and control
Platform and the block upper surface are same level, and the console is equipped with touch panel, the touch panel with
The controller is connected.
The utility model has the advantages that detecting intelligence equipment by a kind of mixed yarn carries out blending ratio detection instead of artificial, it is only necessary to will
The yarn of test is placed on mounting table, and after relevant parameter is arranged by touch panel, the controller equipment is detected automatically
And calculate, high degree of automation, evade the risk hurt by sulfuric acid, reduced the time cost of detection, improves production effect
Rate.
Detailed description of the invention
Fig. 1 is the top view of the utility model.
Fig. 2 is the right view of the utility model.
Fig. 3 is the left view of the utility model.
Fig. 4 is the heating module schematic diagram of internal structure of the utility model.
Fig. 5 is the operation logic figure of the controller of the utility model.
In figure: body 1, track platform 2, manipulator 3, fixture 301, pneumatic-finger 302, aid block 303, infrared induction
Device 304, weight logging modle 4, electronic scale 401, windshield 402, opening 403, heating module 5, heating coil 501, lifting
Disk 502, electrically operated valve 503, dissolution module 6, swinging base 601, degradation container 602, support frame 603, efferent duct 604, air pump
605, water tank 606, sulfuric acid vessel 607, retaining mechanism 608, sealing cover 609, through-hole 6091, wash module 7, water-flowing trough 701, spray
First 702, controller 8, mounting table 9, console 10, touch panel 11.
Specific embodiment
Clear, complete description is carried out to the technical solution of the utility model with reference to the accompanying drawing, it is clear that described reality
Applying example is the utility model a part of the embodiment, rather than whole embodiments.Based on the embodiments of the present invention, this field is general
Logical technical staff every other embodiment obtained without making creative work, belongs to the utility model
Protection scope.It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, only
Convenient for description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have specifically
Orientation is constructed and operated in a specific orientation, therefore should not be understood as the restriction to the utility model.
As shown in Figure 1-3, a kind of mixed yarn composition detection is intelligently equipped, including body 1, track platform 2, manipulator 3, again
Measure logging modle 4, heating module 5, dissolution module 6, wash module 7 and controller 8, the track platform 2, manipulator 3, again
Amount recording device 4, heating module 5, dissolver 6, wash module 7 are installed in the top of body 1, the manipulator 3, again
Amount logging modle 4, heating module 5, dissolution module 6, wash module 7 are connected with controller 8；
In specific implementation, the track platform is with 2 in the moving range for limiting manipulator 3；Track platform 2 is cross
Track, the orbiting vane that manipulator 3 is limited to track platform 2 are moved.
In specific implementation, mixed yarn is transferred to concerned process steps for picking up mixed yarn by the manipulator 3；It is described
Manipulator 3 be six axis robot, 3 end of manipulator be equipped with fixture 301, the fixture 301 include pneumatic-finger
302 and the aid block 303 that is driven by the pneumatic-finger, the aid block 303 be separately mounted to two of pneumatic-finger 302
On drive rod, the pneumatic-finger 302 be equipped with infrared inductor 304, the infrared induction device 304 with it is described
Controller 8 be connected.The working range of the manipulator 3 at least covering weight logging modle 4, drying module 5, dissolution module
6 and wash module 7.The position of yarn is incuded by the sensing device 304 of infrared ray, controller 8 assigns specified life to manipulator 3
It enables, by the driving aid block 303 of pneumatic-finger 302 of 3 end of manipulator, the mixed yarn of required detection is picked up, needed for being transferred to
In the process to be carried out.
In specific implementation, the weight logging modle 4 is used to measure the weight of mixed yarn, and by the data feedback of measurement
It is recorded to controller 8；The weight logging modle 4 is made of electronic scale 401 and windshield 402, the electronic scale 401
Inside windshield 402,402 surrounding of windshield is closure designs, and top is equipped with an opening 403.The opening 403 at top
Yarn is therefrom put into electronic scale 401 for manipulator 3, windshield 402 ensures the standard of weight for stopping air to flow
True property, the weight data weighed out carry out the write-in of test record by feeding back to controller 8.
In specific implementation, the heating module 5 is used to dry the moisture content in mixed yarn, is dry by the weight in wet base baking of mixed yarn
Weight；The drying module 5 is an Intelligent oven, is equipped with heating coil 501 and lifting disk 502 inside the Intelligent oven,
The heating coil 501 is located on Intelligent oven surrounding inner wall, and the lifting disk 502 is located at Intelligent oven inside center
Place, the outer top of the Intelligent oven are equipped with the electrically operated valve 503 mutually fitted with 502 shape of lifting disk.The heating of the Intelligent oven
Coil pipe 501, lifting disk 502 and electrically operated valve 503 are controlled by controller 8, when manipulator is come in the process, heating dish
Pipe 501 will be preheated in advance, and the progress of lifting disk 502 rises to from inside to from electrically operated valve 503, at this time electrically operated valve 503
It opens, lifting disk 502 is at 503 center of electrically operated valve, and after yarn is put into lifting disk 503, lifting disk 503 drops to intelligence
Oven interior, electrically operated valve 503 are closed, and heating coil 501 generates heat.
In specific implementation, the dissolution mould 6 is for debugging lytic agent and swinging, soluble fibre in mixed yarn of degrading
Dimension；The dissolution module 6, which is embraced, includes swinging base 601, degradation container 602, efferent duct 604, air pump 605, water tank 606 and sulfuric acid
Vessel 607, the swinging base 601 are equipped with retaining mechanism 608, and 601 two sides of swinging base are equipped with support frame 603,
The bottom of the degradation container 602 is connected with swinging base 601, and offsets with retaining mechanism 608, the degradation container 602
It is equipped with sealing cover 609, is set on the sealing cover 609 there are two through-hole 6091, the output end of the efferent duct 604 passes through two
A through-hole 6091 is located in degradation container 602, and the air pump 605 is located on support frame 603,605 input terminal of air pump
It is connected respectively by conduit with water tank 606 and 607 ware of sulfuric acid device, the output end of the air pump 605 is defeated with efferent duct 604 respectively
Enter end to be connected, the water tank 606 and sulfuric acid vessel 607 is located inside the body 1.The air pump 605 is set
There is self-measuring device, 605 the amount of injection of air pump is controlled by self-measuring device.
When yarn carries out baking process, dissolution module 6 can carry out debugging lytic agent simultaneously, by air pump 605 from water tank
606 and sulfuric acid vessel 607, and controlled by self-measuring device, corresponding sulfuric acid and water are extracted out in proportion in degradation container
In mixed, shaking device is equipped in swinging base 601, degradation container 602 is mounted on swinging base by retaining mechanism 608
On 601, manipulator 3 need to move sealing cover 609 away and yarn is put into degradation container 602, and pendulous device 601 drives degradation container
602 are slightly shaken, and are dissolved to fibre composition.
In specific implementation, the wash module 7 is for remaining in the lytic agent in residual fiber after rinsing dissolution；It is described
Wash module 7 include water-flowing trough 701 and spray head 702, the spray head 702 be located at 701 side of water-flowing trough and with aqueduct phase
Even, the water-flowing trough 701 connects waste water tank by pipeline.Remaining limit after the clamping of manipulator 3 degradation container 602 and dissolution
It is moved in water-flowing trough 701, controller 8 controls the switch of spray head 703 can capacity to the ejection of degradation container 602 and degradation container 602
The water of identical gram of degree enables manipulator 3 to sense the position of yarn for 602 mouthfuls of container in degradation, and clamps yarn and continue to rinse
Remaining lytic agent, the time for continuing to rinse set, after rinsing 30 seconds, the switch of spray head 602 was closed as 30 seconds, was carried out in next step
Operation.
In specific implementation, 1 front and rear sides of body are respectively equipped with mounting table 9 and console 10, the mounting table 9
It is same level with console 11 and 1 upper surface of body, the console 10 is equipped with touch panel 11, described
Touch panel 11 be connected with the controller 8.Mounting table 9 is used to the yarn for the vehicle examined being placed on 9 face of mounting table, this
It is the initial position that manipulator 3 is run.The parameter of correlation module can be set on the touch panel 11 on console 10,
Correlation module is carried out by controller 8 after setting to execute order transmission.
Carrying out practically sequence is the thread grip that manipulator 3 will need to be detected from mounting table 9, is put into heating module 5 30 points
Clock dries the air moisture content in yarn, and the yarn that then manipulator 3 picks up drying is put into the progress of weight logging modle 4
Weighing simultaneously does first record, and the dissolution of dissolution module 6 into yarn fibers is put into after record, mechanical after dissolution 15 minutes
Leftover yarn fiber taking-up in container 602 of degrading is rinsed by hand 3, and the progress of heating module 5 30 is put into after the completion of rinsing and is dried
Dry-cure, then manipulator 3, which will dissolve remaining fiber and clamp and be put into weight logging modle 4, weighs, and does second
Record finally, controller 8 will calculate the ingredient accounting of mixed yarn by the weight recorded twice, and is shown in touch-control
On panel 11.
The foregoing is merely the preferred embodiments of the utility model, and the implementation model of the utility model is not limited with this
It encloses, all those skilled in the art, with the principle and technical characteristic of the utility model, made various changes and decoration are all answered
It is covered by the scope of protection as defined by the claims.
Claims (10)
1. a kind of mixed yarn composition detection is intelligently equipped, including body, track platform, manipulator, weight logging modle, heated mould
Block, dissolution module, wash module and controller, which is characterized in that the track platform, manipulator, weight recording device plus
Thermal modules, dissolution module, wash module are installed in the top of body, the manipulator, weight logging modle, heated mould
Block, dissolution module, wash module are connected with controller；The track platform is used to limit the moving range of manipulator；Institute
Mixed yarn is transferred to concerned process steps for picking up mixed yarn by the manipulator stated；The weight logging modle is for measuring
The weight of mixed yarn, and the data feedback of measurement is recorded to controller；The heating module is for drying in mixed yarn
Moisture content dries the weight in wet base of mixed yarn for dry weight；The dissolution module, can in mixed yarn of degrading for debugging lytic agent and swinging
The fiber of dissolution；The wash module is for remaining in the lytic agent in residual fiber after rinsing dissolution.
2. a kind of mixed yarn cost detection intelligence equipment according to claim 1, which is characterized in that the track platform
For cross track, the manipulator is located on the track platform.
3. a kind of mixed yarn cost detection intelligence equipment according to claim 1, which is characterized in that the manipulator is
Six axis robot, the arm end are equipped with fixture, and the fixture includes pneumatic-finger and driven by the pneumatic-finger
Dynamic aid block, the aid block are separately mounted on two drive rods of pneumatic-finger, and the pneumatic-finger is equipped with red
Outer sensing device, the infrared induction device are connected with the controller.
4. a kind of mixed yarn cost detection intelligence equipment according to claim 1 or 3, which is characterized in that the machinery
The working range of hand at least covering weight logging modle, drying module, dissolution module and wash module.
5. a kind of mixed yarn cost detection intelligence equipment according to claim 1, which is characterized in that the weight record
Module is made of electronic scale and windshield, and the electronic scale is located inside windshield, and the windshield surrounding is that closing is set
Meter, top are equipped with an opening.
6. a kind of mixed yarn cost detection intelligence equipment according to claim 1, which is characterized in that the heating module
For an Intelligent oven, the Intelligent oven inside is equipped with heating coil and lifting disk, and the heating coil is located at intelligence and dries
On case surrounding inner wall, the lifting disk is located at Intelligent oven inside center, and the outer top of the Intelligent oven is equipped with and liter
The electrically operated valve that drop disk shape is mutually fitted.
7. a kind of mixed yarn cost detection intelligence equipment according to claim 1, which is characterized in that the dissolution module
It embraces and includes swinging base, degradation container, efferent duct, air pump, water tank and sulfuric acid vessel, the swinging base is equipped with locking machine
Structure, the swinging base two sides are equipped with support frame, and the bottom of the degradation container is connected with swinging base, and and retaining mechanism
It offsets, the degradation container is equipped with sealing cover, is set on the sealing cover there are two through-hole, the output end of the efferent duct is logical
It crosses two through-holes to be located in degradation container, the air pump is set on the support frame, and the air pump input terminal passes through conduit respectively
It is connected with water tank and sulfuric acid vessel, the output end of the air pump is connected with efferent duct input terminal respectively, the water tank and sulphur
Sour vessel are located at the internal body.
8. a kind of mixed yarn cost detection intelligence equipment according to claim 7, which is characterized in that set on the air pump
Have and be equipped with self-measuring device, the air pump the amount of injection is controlled by self-measuring device.
9. a kind of mixed yarn cost detection intelligence equipment according to claim 1, which is characterized in that the wash module
Including water-flowing trough and spray head, the spray head is located at water-flowing trough side and is connected with aqueduct, and the water-flowing trough passes through pipeline
Connect waste water tank.
10. a kind of mixed yarn cost detection intelligence equipment according to claim 1, which is characterized in that before the body
Two sides are respectively equipped with mounting table and console afterwards, and the mounting table and console and the block upper surface are same level
Face, the console are equipped with touch panel, and the touch panel is connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821098968.2U CN209055429U (en) | 2018-07-12 | 2018-07-12 | A kind of yarn composition detection intelligence equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821098968.2U CN209055429U (en) | 2018-07-12 | 2018-07-12 | A kind of yarn composition detection intelligence equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209055429U true CN209055429U (en) | 2019-07-02 |
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ID=67046520
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821098968.2U Active CN209055429U (en) | 2018-07-12 | 2018-07-12 | A kind of yarn composition detection intelligence equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN209055429U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116660090A (en) * | 2023-07-26 | 2023-08-29 | 泗洪佳彩纺织科技有限公司 | Intelligent equipment for detecting yarn blending components and detection method |
-
2018
- 2018-07-12 CN CN201821098968.2U patent/CN209055429U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116660090A (en) * | 2023-07-26 | 2023-08-29 | 泗洪佳彩纺织科技有限公司 | Intelligent equipment for detecting yarn blending components and detection method |
| CN116660090B (en) * | 2023-07-26 | 2024-01-26 | 泗洪佳彩纺织科技有限公司 | Intelligent equipment for detecting yarn blending components and detection method |
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