CN209043007U - Ferronickel electric furnace top filling Unmanned System - Google Patents
Ferronickel electric furnace top filling Unmanned System Download PDFInfo
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- CN209043007U CN209043007U CN201821749530.6U CN201821749530U CN209043007U CN 209043007 U CN209043007 U CN 209043007U CN 201821749530 U CN201821749530 U CN 201821749530U CN 209043007 U CN209043007 U CN 209043007U
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Abstract
The utility model provides a kind of ferronickel electric furnace top filling Unmanned System, comprising: is set to the rotary kiln discharge valve of the discharge port position of rotary kiln；It is configured in the charging trolley track of the linear arrangement below the discharge port of rotary kiln；With the charging trolley of charging trolley track cooperation traveling；The feed pot being configured on charging trolley；Wireless weighting device；Feed opening is arranged in the feed bin on charging trolley track；The high temperature resistant positioning device being configured in front of feed bin inlet；High temperature resistant radar material level meter；The utility model realizes charging by charging trolley, the case where each feed bin is directed to charging trolley just auto feed is realized by device for visual identification and the cooperation of other data pick-ups, and then reduce artificial, reduction security risk, raising operating efficiency, top filling status remote is monitored, final realization substitution completely is artificial to realize that charging process is unmanned.
Description
Technical field
The utility model relates to smelting equipment technical fields, specifically, more particularly to ferronickel electric furnace top filling nobody
Change system and control method.
Background technique
By finding current state to key searches such as ferronickel charging system, full-automatic charging system, industrial vision identifications
Inside the case temporarily without nickel-iron smelting industry full-automation charging scheme, industry level rest on semi-automatic and manual operation, deposit
Manual working bad environments, equipment operation rate is low the problems such as.Find that the visual identifying system applied at present is only applicable to simultaneously
Self raising flour dirt, low temperature, low noise working environment, be mainly used in flow line production.Search result is shown fits with what we developed
Closing the ferronickel electric furnace top filling Unmanned System that large-scale smelting industry is applied, there are very big differences.
In ferronickel electric furnace top filling link, used in smelting industry based on manual operation at present, operator is existing
Whether observation furnace top bin in field lacks material, and manually controls charging vehicle and the work of other charging (feeding) equipments by button box, is finally completed
Charging process, the bulk material to fall off after ring formation of rotary kiln, it is also necessary to could be found after operator's site inspection.
Furnace roof environment temperature can supervene dust at 40 DEG C or more, charging, and working environment is quite severe, operator
It works in the present context for a long time, all there is very big hidden danger to health of human body and safety.Manual intervention excessive simultaneously, will certainly
The operating efficiency of equipment is reduced, therefore improves the degree of automation under the operating condition for replacing manual operation extremely urgent.
Summary of the invention
Artificial, reduction security risk, raising operating efficiency according to a kind of reduction set forth above, to top filling status remote
Monitoring, it is final to realize the artificial ferronickel electric furnace top filling Unmanned System and control for realizing that charging process is unmanned of substitution completely
Method.
The technological means that the utility model uses is as follows:
A kind of ferronickel electric furnace top filling Unmanned System, comprising: be set to the rotary kiln of the discharge port position of rotary kiln
Discharge valve；
It is configured in the charging trolley track of the linear arrangement below the discharge port of rotary kiln；
With the charging trolley of charging trolley track cooperation traveling；
The feed pot being configured on charging trolley；
It is configured in the charging trolley discharge duct of feed pot outlet port；
It is configured in the charging trolley discharge valve of charging trolley discharge duct outlet port；
It configures and is used for the wireless weighting device of weighing charging tank weight in charging trolley；
Feed opening is arranged in the feed bin on charging trolley track；
The high temperature resistant positioning device being configured in front of feed bin inlet；
It is configured at the high temperature resistant radar material level meter on feed bin for material position in real-time monitoring feed bin；
Device for visual identification track identical and configured in parallel as charging trolley track extending direction；
Device for visual identification traveling passes through 12 inlet of camera real-time monitoring feed bin on device for visual identification track
Position material silting situation；
Feed trolley further include:
For driving the variable-frequency motor of charging trolley；
For connecting the connection towing cable of external power supply and the trolley power supply port that feeds.
Further,
Feed bin quantity is more than or equal to one；
When feed bin quantity is greater than one, feed bin close to linear arrangement, and the extending direction of multiple feed bins arrangement with add
Trolley track extending direction is identical.
Further,
The feed opening position of each feed pot is provided with bulk material grid.
The control method of ferronickel electric furnace top filling Unmanned System, comprising the following steps:
The 4-20mA level signals that step 1. is fed back by the high temperature resistant radar material level meter being mounted on feed bin, control system
Judge whether feed bin lacks material, control system issues charging signal and feed bin number, triggering moving-vision identification when feed bin lacks material
Device executes feed bin and aligns program, and moving-vision identification device is moved along visual identifying system track, eventually arrives at specified material
Storehouse loci；
The feed pot that step 2. control system triggering rotary kiln discharge valve is opened on manned charging trolley is added
Material, after wireless weighting device reaches preset weight on trolley to be added, wireless weighting device issues wireless signal to control system,
Control system executes internal processes triggering rotary kiln discharge valve and closes；
Variable-frequency motor operation on step 3. control system driving charging trolley, charging trolley are transported along charging trolley track 15
Row；
Step 4., which feeds, triggers high temperature resistant positioning device execution charging trolley finder when trolley reaches specified feed bin, together
Shi Yidong device for visual identification captures charging trolley Image-help orientation, and the final trolley that feeds is positioned at specified feed bin；
Step 5. control system receive charging trolley signal in place after, triggering charging trolley discharge valve open to feed bin into
Row charging, high temperature resistant radar material level meter detect controlling level in feed bin, and feedback 4-20mA signal is to control system, when reaching journey
When sequence preset height, control system triggering charging trolley discharge duct is closed；
Step 6. terminates charging trolley up-conversion motor inverted running after charging, and charging trolley returns to rotary kiln baiting mouth just
Position；
Mobile device for visual identification executes bulk material recognizer to material filling proportion after step 7. charging trolley leaves
It is calculated, calculates the material outlet bulk material chocking-up degree details, export wireless alarm signal in time to control system
Display exports the status signals such as Severe blockage, slight blocking, unplugged automatically, reminds O&M people according to the difference of chocking-up degree
Member flexibly carries out respective handling, and after bulk material end of identification, moving-vision identification device stays in original place, and control system is waited to provide
New charging signal and feed bin number open a new wheel working cycles immediately.
Further,
In step 1, moving-vision identification device is by high temperature resistant camera head, wireless signal transceiver driving dress
Composition is set, high temperature resistant camera head is responsible for acquiring video image, and wireless signal transceiver is responsible for being counted with control system
According to exchange, driving device is responsible for visual identifying system orbital motion, and track provides power supply simultaneously for moving-vision identification device；
In step 2, feed pot is for loading the high-temperature material after rotary kiln prereduction；
In step 4, high temperature resistant positioning device is 80 DEG C of highest operating ambient temperature, and distance of reaction, which is that 70mm is close, to be opened
It closes, after sensing testee, exports on-off model to control system.
The utility model by adopting the above technical scheme compared with prior art, has the advantage that
1. promoting automatization level, artificial, reduction security risk, raising operating efficiency are reduced, realizes " charging is unmanned ".
2. realizing mineral hot furnace " material stream " input, output statistics and material distribution condition record, output.
3. for subsequent technology upgrading, realizing that necessary preparation is done in production data acquisition, display, diagnosis and optimization, operation decision.
Final goal is to realize in the manufacture of ferronickel mineral hot furnace field devices, engineering construction, production service and guidance " Life cycle " tool
The comprehensive enterprise of standby technology export.
The utility model can be widely popularized in fields such as smelting equipments based on the above reasons.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is done simply to introduce, it should be apparent that, the accompanying drawings in the following description is
Some embodiments of the utility model, for those of ordinary skill in the art, in the premise of not making the creative labor property
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is that the utility model ferronickel electric furnace top filling Unmanned System shows schematic diagram.
Fig. 2 is the utility model charging trolley charging flow chart.
Fig. 3 is the utility model ferronickel top filling Unmanned System flow chart.
Specific embodiment
It should be noted that in the absence of conflict, the feature in the embodiments of the present invention and embodiment can
To be combined with each other.The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer
Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched
The embodiment stated is only the utility model a part of the embodiment, instead of all the embodiments.Below at least one example
The description only actually of property embodiment be it is illustrative, never as to the utility model and its application or any limit used
System.Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without making creative work
The every other embodiment obtained, fall within the protection scope of the utility model.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the utility model.As used herein, unless the context clearly indicates otherwise, otherwise singular
Form be also intended to include plural form, additionally, it should be understood that, when in the present specification use term "comprising" and/or
When " comprising ", existing characteristics, step, operation, device, component and/or their combination are indicated.
Unless specifically stated otherwise, positioned opposite, the digital table of the component and step that otherwise illustrate in these embodiments
Up to the unlimited the scope of the utility model processed of formula and numerical value.Simultaneously, it should be clear that for ease of description, each shown in attached drawing
The size of a part is not to draw according to actual proportionate relationship.Skill known for person of ordinary skill in the relevant
Art, method and apparatus may be not discussed in detail, but in the appropriate case, and the technology, method and apparatus should be considered as awarding
Weigh part of specification.In shown here and discussion all examples, example should be construed as merely by appointing to occurrence
Property, not as limitation.Therefore, the other examples of exemplary embodiment can have different values.It should also be noted that similar
Label and letter similar terms are indicated in following attached drawing, therefore, once be defined in a certain Xiang Yi attached drawing, then with
In attached drawing afterwards do not need that it is further discussed.
In the description of the present invention, it should be understood that the noun of locality such as " front, rear, top, and bottom, left and right ", " laterally,
Vertically, vertically, it is horizontal " and " pushing up, bottom " etc. indicated by orientation or positional relationship be normally based on orientation or position shown in the drawings
Relationship is set, is merely for convenience of describing the present invention and simplifying the description, in the absence of explanation to the contrary, these nouns of locality
Do not indicate that and imply that signified device or element must have a particular orientation or be constructed and operated in a specific orientation, because
This should not be understood as the limitation to scope of protection of the utility model: the noun of locality " inside and outside " refers to the wheel relative to each component itself
Wide is inside and outside.
For ease of description, spatially relative term can be used herein, as " ... on ", " ... top ",
" ... upper surface ", " above " etc., for describing such as a device shown in the figure or feature and other devices or spy
The spatial relation of sign.It should be understood that spatially relative term is intended to comprising the orientation in addition to device described in figure
Except different direction in use or operation.For example, being described as if the device in attached drawing is squeezed " in other devices
It will be positioned as " under other devices or construction after part or construction top " or the device of " on other devices or construction "
Side " or " under its device or construction ".Thus, exemplary term " ... top " may include " ... top " and
" in ... lower section " two kinds of orientation.The device can also be positioned with other different modes and (is rotated by 90 ° or in other orientation), and
And respective explanations are made to the opposite description in space used herein above.
In addition, it should be noted that, limiting components using the words such as " first ", " second ", it is only for be convenient for
Corresponding components are distinguished, do not have Stated otherwise such as, there is no particular meanings for above-mentioned word, therefore should not be understood as to this
The limitation of utility model protection range.
As shown in Figure 1, the utility model provides a kind of ferronickel electric furnace top filling Unmanned System, comprising: be set to
The rotary kiln discharge valve 1 of the discharge port position of rotary kiln；
It is configured in the charging trolley track 15 of the linear arrangement below the discharge port of rotary kiln；
Cooperate the charging trolley 4 of traveling with charging trolley track 15；
The feed pot 2 being configured on charging trolley 4；
It is configured in the charging trolley discharge duct 7 of 2 outlet port of feed pot；
It is configured in the charging trolley discharge valve 6 of charging 7 outlet port of trolley discharge duct；
It configures and is used for the wireless weighting device 3 of 2 weight of weighing charging tank in charging trolley 4；
Feed opening is arranged in the feed bin 12 on charging trolley track 15；
The high temperature resistant positioning device 11 being configured in front of 12 inlet of feed bin；
It is configured at the high temperature resistant radar material level meter 13 on feed bin 12 for material position in real-time monitoring feed bin 12；
Device for visual identification track 10 identical and configured in parallel as charging 15 extending direction of trolley track；
9 traveling of device for visual identification passes through 12 note of camera real-time monitoring feed bin on device for visual identification track 10
Entry position material silting situation；
Feed trolley 4 further include:
For driving the variable-frequency motor 8 of charging trolley 4；
For connecting the connection towing cable 5 of external power supply and 4 power supply port of trolley that feeds.
Further,
12 quantity of feed bin is more than or equal to one；
When 12 quantity of feed bin is greater than one, feed bin 12 is close to linear arrangement, and the extending direction that multiple feed bins 12 are arranged
And it is identical as charging 15 extending direction of trolley track.
Further,
The feed opening position of each feed pot 2 is provided with bulk material grid 14.
As shown in Figures 2 and 3, the control method of ferronickel electric furnace top filling Unmanned System, comprising the following steps:
The 4-20mA level signals that step 1. is fed back by the high temperature resistant radar material level meter 13 being mounted on feed bin 12, control
System judges whether feed bin 12 lacks material, and when feed bin 12 lacks material, control system issues charging signal and feed bin 12 is numbered, and triggering moves
Dynamic device for visual identification 9 executes feed bin and aligns program, and moving-vision identification device 9 is moved along visual identifying system track 10, most
Zhongdao reaches specified 12 loci of feed bin；
The feed pot 2 that step 2. control system triggering rotary kiln discharge valve 1 is opened on manned charging trolley 4 carries out
It feeds, after wireless weighting device 3 reaches preset weight on trolley 4 to be added, wireless weighting device 3 issues wireless signal to control
System, control system execute internal processes triggering rotary kiln discharge valve 1 and close；
Variable-frequency motor 8 on step 3. control system driving charging trolley 4 is run, and charging trolley 4 is along charging trolley track
15 operations；
Step 4., which feeds, triggers the execution charging positioning of trolley 4 of high temperature resistant positioning device 11 when feed bin 12 is specified in the arrival of trolley 4
Program, while moving-vision identification device 9 captures charging 4 Image-help orientation of trolley, the final trolley 4 that feeds is positioned at specified material
Storehouse 12；
After step 5. control system receives the charging signal in place of trolley 4, triggering charging trolley discharge valve 6 is opened to feed bin
12 feed, and high temperature resistant radar material level meter 13 detects controlling level in feed bin 12, feedback 4-20mA signal to control system,
When reaching program preset height, control system triggering charging trolley discharge duct 7 is closed；
Step 6. terminates charging 4 up-conversion motor of trolley, 8 inverted running after charging, and charging trolley 4 returns to rotary kiln baiting
Mouth is in place；
Mobile device for visual identification 9 executes bulk material recognizer to material packing ratio after step 7. charging trolley 4 leaves
Example is calculated, and 12 mouthfuls of bulk material chocking-up degree details of the feed bin are calculated, and exports wireless alarm signal in time to control
System is shown, according to the difference of chocking-up degree, is exported the status signals such as Severe blockage, slight blocking, unplugged automatically, is reminded fortune
Dimension personnel flexibly carry out respective handling, and after bulk material end of identification, moving-vision identification device 9 stays in original place, waits system to be controlled
System provides new charging signal and feed bin 12 and numbers, and opens a new wheel working cycles immediately.
Further,
In step 1, moving-vision identification device 9 is driven by high temperature resistant camera head, wireless signal transceiver
Device composition, high temperature resistant camera head are responsible for acquiring video image, and wireless signal transceiver is responsible for carrying out with control system
Data exchange, driving device are responsible for visual identifying system and are moved along track 10, and track 10 mentions simultaneously for moving-vision identification device 9
Power supply source；
In step 2, feed pot 2 is for loading the high-temperature material after rotary kiln prereduction；
In step 4, high temperature resistant positioning device 11 is 80 DEG C of highest operating ambient temperature, and distance of reaction, which is that 70mm is close, to be opened
It closes, after sensing testee, exports on-off model to control system.
Finally, it should be noted that the above various embodiments is only to illustrate the technical solution of the utility model, rather than it is limited
System；Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should
Understand: it is still possible to modify the technical solutions described in the foregoing embodiments, or to some or all of
Technical characteristic is equivalently replaced；And these are modified or replaceed, it does not separate the essence of the corresponding technical solution, and this is practical new
The range of each embodiment technical solution of type.
Claims (3)
1. ferronickel electric furnace top filling Unmanned System characterized by comprising be set to returning for the discharge port position of rotary kiln
Rotary kiln discharge valve (1)；
It is configured in the charging trolley track (15) of the linear arrangement below the discharge port of rotary kiln；
With the charging trolley (4) of charging trolley track (15) cooperation traveling；
The feed pot (2) being configured in charging trolley (4)；
It is configured in the charging trolley discharge duct (7) of feed pot (2) outlet port；
It is configured in the charging trolley discharge valve (6) of charging trolley discharge duct (7) outlet port；
It configures and is used for the wireless weighting device (3) of weighing charging tank (2) weight in charging trolley (4)；
Feed opening is arranged in the feed bin (12) in charging trolley track (15)；
The high temperature resistant positioning device (11) being configured in front of feed bin (12) inlet；
It is configured at the high temperature resistant radar material level meter (13) that real-time monitoring feed bin (12) interior material position is used on feed bin (12)；
Device for visual identification track (10) identical and configured in parallel as charging trolley track (15) extending direction；
Device for visual identification (9) traveling passes through camera real-time monitoring feed bin (12) on device for visual identification track (10)
Inlet position material silting situation；
The charging trolley (4) further include:
For driving the variable-frequency motor (8) of charging trolley (4)；
For connecting the connection towing cable (5) of external power supply and trolley (4) power supply port that feeds.
2. ferronickel electric furnace top filling Unmanned System according to claim 1, it is characterised in that:
Feed bin (12) quantity is more than or equal to one；
When feed bin (12) quantity is greater than one, feed bin (12) is close to linear arrangement, and the extension side of multiple feed bins (12) arrangement
To with charging trolley track (15) extending direction it is identical.
3. ferronickel electric furnace top filling Unmanned System according to claim 1 or 2, it is characterised in that:
The feed opening position of each feed pot (2) is provided with bulk material grid (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821749530.6U CN209043007U (en) | 2018-10-26 | 2018-10-26 | Ferronickel electric furnace top filling Unmanned System |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821749530.6U CN209043007U (en) | 2018-10-26 | 2018-10-26 | Ferronickel electric furnace top filling Unmanned System |
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| Publication Number | Publication Date |
|---|---|
| CN209043007U true CN209043007U (en) | 2019-06-28 |
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|---|---|---|---|
| CN201821749530.6U Active CN209043007U (en) | 2018-10-26 | 2018-10-26 | Ferronickel electric furnace top filling Unmanned System |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109282643A (en) * | 2018-10-26 | 2019-01-29 | 大连重工机电设备成套有限公司 | Ferronickel electric furnace top filling Unmanned System and control method |
-
2018
- 2018-10-26 CN CN201821749530.6U patent/CN209043007U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109282643A (en) * | 2018-10-26 | 2019-01-29 | 大连重工机电设备成套有限公司 | Ferronickel electric furnace top filling Unmanned System and control method |
| CN109282643B (en) * | 2018-10-26 | 2024-02-13 | 大连重工机电设备成套有限公司 | Unmanned system for charging of ferronickel electric furnace top and control method |
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