CN109531799A - A kind of Full automatic servo brick machine production line - Google Patents
A kind of Full automatic servo brick machine production line Download PDFInfo
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- CN109531799A CN109531799A CN201811112440.0A CN201811112440A CN109531799A CN 109531799 A CN109531799 A CN 109531799A CN 201811112440 A CN201811112440 A CN 201811112440A CN 109531799 A CN109531799 A CN 109531799A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 79
- 239000011449 brick Substances 0.000 title claims abstract description 31
- 238000012423 maintenance Methods 0.000 claims abstract description 84
- 238000012544 monitoring process Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 10
- 238000012806 monitoring device Methods 0.000 claims abstract description 9
- 238000000465 moulding Methods 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- 238000001514 detection method Methods 0.000 claims description 10
- 238000007689 inspection Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000012790 confirmation Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 3
- 230000013011 mating Effects 0.000 claims description 3
- 238000007726 management method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 230000008439 repair process Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004807 localization Effects 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
Abstract
The present invention relates to building block brick production technical fields, more particularly to a kind of Full automatic servo brick machine production line, the Monitoring and maintenance that it mainly solves the higher machine production line of laying bricks of the degree of automation in the prior art is not in place, cause production efficiency low, the problem of high production cost, including apparatus for production line, the apparatus for production line successively includes hydraulic station, proportioner, bottom material agitating device, it lays bricks molding machine, switch through machine, Lift-slab machine, main-auxiliary vehicle, maintenance cellar, trigger drops, stacking machine, supporting plate return mechanism, it further include the monitoring device occurred for remotely monitoring production line and trouble saving, the working method of the monitoring device is: monitoring, management, control, it checks, maintenance, reservation and map denotation.
Description
Technical field
The present invention relates to building block brick production technical field more particularly to a kind of Full automatic servo brick machine production lines.
Background technique
Currently, for building building block brick production, need set of equipment, mainly include send panel device, feeder equipment,
Brickmaking molding equipment, maintenance of equipment, baling equipment, respective transfer device etc.；To in requisition for by a series of many and diverse process.
At present in production, if entire streamlined process, which is usually divided into stem portion, carries out division of labor operation, the linking between each part is relied on
Artificial semi-automation assists completing, and so brings many drawbacks to production, needs biggish space occupied, needs more people
Work cost, the entire numerous length of streamlined process are final to influence production efficiency and economic benefit.
China Patent No.: 201721291002.6 disclose a kind of building block brick automatic production line, it is characterised in that: including
There are the successively preceding producing line part of flowing water connection, maintenance part, rear producing line part, further includes connecting the preceding producing line part and rear producing line
Partial front and back coupling part；Preceding producing line part includes the stirring feed system that successively flowing water connects, block machine, brick conveying machine
And brick stacking machine；Maintenance part includes curing kilns, is movably arranged at the preceding ferry bus and rear ferry bus of curing kilns front and back end respectively；After produce
Line part includes de-hackers, stacking machine and the packaging system of successively flowing water connection；The brick stacking machine and preceding ferry bus of preceding producing line part
Between the transmission of the second delivery device passed through by the transmission connection of the first delivery device, the de-hackers of rear producing line part and rear ferry-boat workshop
Connection；Front and back coupling part includes trolley connecting line and send plate connecting line；The trolley connecting line is sequentially connected in rear producing line part
De-hackers and preceding producing line part brick stacking machine between；Send de-hackers and preceding production of the plate connecting line transmission connection in rear producing line part
Between the block machine of line part.The entire production line realizes that full-automatic, succinct orderly, efficient building block brick settles life at one go
It produces, the entire production line layout is ingenious compact, and space occupied is small, and fully-automatic production saves a large amount of costs of labor, streamlined process letter
It is short, greatly improve production efficiency；But a plant failure needs whole production line to stop work to full-automatic production line wherein
Maintenance, influences production efficiency, needs specially to be equipped with Monitoring and maintenance personnel and monitors in the work place of production, improves production cost.
Summary of the invention
Therefore, for above-mentioned problem, the present invention provides a kind of Full automatic servo brick machine production line, it mainly solves existing
There is the Monitoring and maintenance of the higher machine production line of laying bricks of the degree of automation in technology not in place, causes that production efficiency is low, production cost
High problem.
To achieve the above object, the invention adopts the following technical scheme:
A kind of Full automatic servo brick machine production line, including apparatus for production line, the apparatus for production line successively include hydraulic
It stands, proportioner, bottom material agitating device, molding machine of laying bricks, switch through machine, Lift-slab machine, main-auxiliary vehicle, maintenance cellar, drop trigger, stacking
Machine, supporting plate return mechanism, it is characterised in that: further include the monitoring dress occurred for remotely monitoring production line and trouble saving
It sets, the working method of the monitoring device is:
Monitoring: the operation data for being used to detect each device by installing sensor on the apparatus for production line of operation, and
And transmit data on secondary control device, operation data is analyzed by secondary control device, error code can be quoted when data exception；
Management: by being provided with monitoring camera in the workshop for placing apparatus for production line, captured by monitoring camera
Data are transferred on secondary control device, and are saved；
Control: data captured by the error code and camera issued on secondary control device are transferred to master controller, master control
Error code is transferred to maintenance personnel's handhold mobile terminal equipment near the device that breaks down and checked by device, is protected by maintenance
Personnel's confirmation of supporting receives information, and goes to maintenance；
Check: maintenance personnel check number captured by the camera stored on master controller by hand-held mobile terminal
According to carrying out judgement failure, while can also be with the workshop situation of real time inspection apparatus for production line, the operating condition of personal monitoring's device；
Maintenance: maintenance personal is by maintenance or maintains each device and its data is passed through hand-held mobile terminal
Equipment input data is transferred on master controller, then when maintaining next time, by checking that data focus on the device of maintenance and inspection；
Reservation: it is filled by reserving maintenance personnel to master controller transmitting data on secondary control device to workshop inspection
Set, issued on hand-held mobile terminal of the data to each maintenance personal by master controller, by maintenance personal confirmation into
Row reservation, when reserving successfully, master controller is together sent out fault data in the apparatus for production line and maintenance data simultaneously
It is sent on the hand-held mobile terminal of maintenance personnel of determination reservation；
Map denotation: maintenance personnel's hand-held mobile terminal has positioning system, and in master controller real-time display
Position data, and the position of corresponding each apparatus for production line is shown simultaneously, and then confirms the activity work of maintenance personnel
Make range.
Further, the sensor includes that hydraulic station is arranged in for detecting the pressure sensor and stream of hydraulic station liquid
Quantity sensor is arranged in for detecting the velocity sensor of conveying material and the weight sensor of material mating on proportioner,
The speed probe for detecting agitator shaft speed on bottom material agitating device is set, is arranged in pressure sensor on molding machine of laying bricks
And density sensor, the velocity sensor and position sensor that Lift-slab machine is arranged in, drops trigger and supporting plate return mechanism, setting exist
Position sensor on main-auxiliary vehicle and the position sensor being arranged on stacking machine.
Further, the monitoring device include main control module, secondary control module, memory module, backup memory module,
Detection module checks management module, maintenance module, reservation module and locating module, the main control module respectively with it is secondary
Control module, memory module check that management module is electrically connected, the secondary control module and backup memory module, detection module, dimension
Repair maintenance module and reservation module electrical connection.
Further, the memory module and backup memory module include depositing for storing the operation of machine operation data
Store up module, the maintenance memory module for storing mantenance data, regular servicing memory module and use for storing maintenance data
In the terminal device data module of the data of storage hand-held mobile terminal storage.
By using preceding solution, the beneficial effects of the present invention are: this Full automatic servo brick machine production line, by
Sensor is respectively set on each device on apparatus for production line to run for detection device, by transmitting data to secondary control device
On, then abnormal data and transmission fault code analyzed to master controller by secondary control device, master controller will be arrived by issuing data
On the hand-held mobile terminal of maintenance personnel, special maintenance personnel are assigned to repair in time, and maintenance personal
By the camera auxiliary judgment checked in real-time monitoring volume workshop and it can check the previous mantenance data of the apparatus for production line
And maintenance data, it is used for auxiliary maintaining by combining, maintenance efficiency to be high；And pass through statistics service time and artificial reservation pair
Apparatus for production line is maintained, and failure rate is reduced, while carrying out detection and localization to maintenance personnel, for prompting maintenance to protect
It supports, to improve the judgement of abort situation, accelerates maintenance speed, so that production efficiency is promoted, reduce production cost；Into one
Step, maintenance personnel are remotely connect by hand-held mobile terminal with master controller, and the information of apparatus for production line is easy to understand
Operation data, and the latest data of the apparatus for production line is uploaded, the data to timely update in memory module, effectively to production
Line equipment is monitored.
Specific embodiment
Now by specific embodiment, the present invention is further described.
The embodiment of the present invention are as follows:
A kind of Full automatic servo brick machine production line, including apparatus for production line, the apparatus for production line successively include hydraulic
It stands, proportioner, bottom material agitating device, molding machine of laying bricks, switch through machine, Lift-slab machine, main-auxiliary vehicle, maintenance cellar, drop trigger, stacking
Machine, supporting plate return mechanism, it is characterised in that: further include the monitoring dress occurred for remotely monitoring production line and trouble saving
It sets, the working method of the monitoring device is:
Monitoring: the operation data for being used to detect each device by installing sensor on the apparatus for production line of operation, and
And transmit data on secondary control device, operation data is analyzed by secondary control device, error code can be quoted when data exception；
Management: by being provided with monitoring camera in the workshop for placing apparatus for production line, captured by monitoring camera
Data are transferred on secondary control device, and are saved；
Control: data captured by the error code and camera issued on secondary control device are transferred to master controller, master control
Error code is transferred to maintenance personnel's handhold mobile terminal equipment near the device that breaks down and checked by device, is protected by maintenance
Personnel's confirmation of supporting receives information, and goes to maintenance；
Check: maintenance personnel check number captured by the camera stored on master controller by hand-held mobile terminal
According to carrying out judgement failure, while can also be with the workshop situation of real time inspection apparatus for production line, the operating condition of personal monitoring's device；
Maintenance: maintenance personal is by maintenance or maintains each device and its data is passed through hand-held mobile terminal
Equipment input data is transferred on master controller, then when maintaining next time, by checking that data focus on the device of maintenance and inspection；
Reservation: it is filled by reserving maintenance personnel to master controller transmitting data on secondary control device to workshop inspection
Set, issued on hand-held mobile terminal of the data to each maintenance personal by master controller, by maintenance personal confirmation into
Row reservation, when reserving successfully, master controller is together sent out fault data in the apparatus for production line and maintenance data simultaneously
It is sent on the hand-held mobile terminal of maintenance personnel of determination reservation；
Map denotation: maintenance personnel's hand-held mobile terminal has positioning system, and in master controller real-time display
Position data, and the position of corresponding each apparatus for production line is shown simultaneously, and then confirms the activity work of maintenance personnel
Make range.
In the present embodiment, the sensor include be arranged in hydraulic station for detect hydraulic station liquid pressure sensor and
The weight sensing of the velocity sensor on proportioner for detecting conveying material and material mating is arranged in flow sensor
Device, is arranged in the speed probe that agitator shaft speed is detected on bottom material agitating device, and setting is passed in pressure on molding machine of laying bricks
Sensor and density sensor, the velocity sensor and position sensor that Lift-slab machine is set, drops trigger and supporting plate return mechanism, if
The position sensor setting the position sensor on main-auxiliary vehicle and being arranged on stacking machine.
In the present embodiment, the monitoring device includes main control module, secondary control module, memory module, backup storage mould
Block, detection module check management module, maintenance module, reservation module and locating module, the main control module respectively with
Secondary control module, memory module check that management module is electrically connected, the secondary control module and backup memory module, detection module,
Maintain module and reservation module electrical connection.
In the present embodiment, the memory module and backup memory module include the operation for storing machine operation data
Memory module, the maintenance memory module for storing mantenance data, the regular servicing memory module for storing maintenance data and
For storing the terminal device data module of the data of hand-held mobile terminal storage.
Working method of the invention is: this Full automatic servo brick machine production line passes through each dress on apparatus for production line
It sets and sensor is respectively set for detection device operation, divide by transmitting data on secondary control device, then by secondary control device
It analyses abnormal data and transmission fault code is to master controller, master controller will pass through the hand-held shifting of publication data to maintenance personnel
In dynamic terminal, special maintenance personnel are assigned to repair in time, and maintenance personal can be by checking real-time monitoring volume
It camera auxiliary judgment in workshop and checks the previous mantenance data of the apparatus for production line and maintenance data, passes through to combine and use
In auxiliary maintaining, maintenance efficiency is high；And apparatus for production line is maintained by statistics service time and artificial reservation, is dropped
Less trouble, while detection and localization is carried out to maintenance personnel, for prompting maintenance, to improve sentencing for abort situation
It is disconnected, accelerate maintenance speed, so that production efficiency is promoted, reduces production cost；Further, maintenance personnel pass through hand
It holds mobile terminal and is remotely connect with master controller, be easy to understand the information operation data of apparatus for production line, and upload the production
The latest data of line equipment, the data to timely update in memory module, is effectively monitored apparatus for production line.
Although specifically showing and describing the present invention in conjunction with preferred embodiment, those skilled in the art should be bright
It is white, it is not departing from the spirit and scope of the present invention defined by the appended claims, it in the form and details can be right
The present invention makes a variety of changes, and is protection scope of the present invention.
Claims (4)
1. a kind of Full automatic servo brick machine production line, including apparatus for production line, the apparatus for production line successively include hydraulic station,
Proportioner, bottom material agitating device, molding machine of laying bricks, switch through machine, Lift-slab machine, main-auxiliary vehicle, maintenance cellar, drop trigger, stacking machine,
Supporting plate return mechanism, it is characterised in that: further include the monitoring device occurred for remotely monitoring production line and trouble saving, institute
The working method for stating monitoring device is:
Monitoring: the operation data for being used to detect each device by installing sensor on the apparatus for production line of operation, and pass
On transmission of data to secondary control device, operation data is analyzed by secondary control device, error code can be quoted when data exception；
Management: by being provided with monitoring camera, data captured by monitoring camera in the workshop for placing apparatus for production line
It is transferred on secondary control device, and saves；
Control: data captured by the error code and camera issued on secondary control device are transferred to master controller, and main controller will
Error code is transferred to maintenance personnel's handhold mobile terminal equipment near the device that breaks down and checks, by maintaining people
Member's confirmation receives information, and goes to maintenance；
Check: maintenance personnel checked by hand-held mobile terminal data captured by the camera stored on master controller into
Row judges failure, while can also be with the workshop situation of real time inspection apparatus for production line, the operating condition of personal monitoring's device；
Maintenance: maintenance personal is by maintenance or maintains each device and its data is passed through handhold mobile terminal equipment
Input data is transferred on master controller, then when maintaining next time, by checking that data focus on the device of maintenance and inspection；
Reservation: by reserving maintenance personnel to workshop check device to master controller transmitting data on secondary control device,
It is being issued on hand-held mobile terminal of the data to each maintenance personal, is being carried out by the confirmation of maintenance personal pre- by master controller
About, when reserving successfully, master controller is together sent to fault data in the apparatus for production line and maintenance data simultaneously
On the hand-held mobile terminal of the maintenance personnel of determination reservation；
Map denotation: maintenance personnel's hand-held mobile terminal has positioning system, and in master controller real-time display position
Data, and the position of corresponding each apparatus for production line is shown simultaneously, and then confirms the active operation model of maintenance personnel
It encloses.
2. Full automatic servo brick machine production line according to claim 1, it is characterised in that: the sensor includes that setting exists
Hydraulic station is used to detect the pressure sensor and flow sensor of hydraulic station liquid, is arranged on proportioner for detecting conveying
The velocity sensor of material and the weight sensor of material mating are arranged in and detect turning for agitator shaft speed on bottom material agitating device
Fast sensor, setting is in pressure sensor and the density sensor on molding machine of laying bricks, and setting is in Lift-slab machine, drop trigger and supporting plate
The velocity sensor and position sensor of return mechanism, the position sensor being arranged on main-auxiliary vehicle and are arranged on stacking machine
Position sensor.
3. Full automatic servo brick machine production line according to claim 1, it is characterised in that: the monitoring device includes master control
Molding block, memory module, backup memory module, detection module, checks management module, maintains module, is pre- at secondary control module
About module and locating module, the main control module respectively with secondary control module, memory module, check that management module is electrically connected,
The secondary control module is electrically connected with backup memory module, detection module, maintenance module and reservation module.
4. Full automatic servo brick machine production line according to claim 3, it is characterised in that: the memory module and backup are deposited
Storage module includes that the maintenance for storing the operation memory module of machine operation data, for storing mantenance data stores mould
The terminal of block, the regular servicing memory module for storing maintenance data and the data for storing hand-held mobile terminal storage is set
Standby data module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811112440.0A CN109531799A (en) | 2018-09-25 | 2018-09-25 | A kind of Full automatic servo brick machine production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811112440.0A CN109531799A (en) | 2018-09-25 | 2018-09-25 | A kind of Full automatic servo brick machine production line |
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| Publication Number | Publication Date |
|---|---|
| CN109531799A true CN109531799A (en) | 2019-03-29 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811112440.0A Pending CN109531799A (en) | 2018-09-25 | 2018-09-25 | A kind of Full automatic servo brick machine production line |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021196501A1 (en) * | 2020-03-31 | 2021-10-07 | 佛山科学技术学院 | Big data-based fault monitoring method and system for industrial production line |
| CN113927724A (en) * | 2021-09-27 | 2022-01-14 | 辛振兴 | Factory prefabricated part production control system and method for Internet of things remote energy station |
| CN116430818A (en) * | 2023-06-05 | 2023-07-14 | 水发物联科技有限公司 | Automatic production line production method and system based on control of multi-station program control equipment |
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Application publication date: 20190329 |