CN209035958U - Door closer automatic assembly line - Google Patents
Door closer automatic assembly line Download PDFInfo
- Publication number
- CN209035958U CN209035958U CN201821943124.3U CN201821943124U CN209035958U CN 209035958 U CN209035958 U CN 209035958U CN 201821943124 U CN201821943124 U CN 201821943124U CN 209035958 U CN209035958 U CN 209035958U
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- Prior art keywords
- door closer
- pipeline
- loading device
- assembly line
- piston
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Abstract
The utility model disclose and provide a kind of structure it is simple, it is rationally distributed, improve efficiency and reduce artificial door closer automatic assembly line.The technical scheme adopted by the utility model is the utility model includes the door closer main body merry-go-round type bunker being set gradually from left to right, first feeding manipulator, first pipeline, manual station turning, door closer keeps in placement plate, second feeding manipulator, second pipeline, blanking mechanical hand and blanking pipeline, piston press-loading device and Upper shaft sleeve press-loading device are disposed with according to conveying direction on first pipeline, the craft station turning is dress transmission shaft station, pressure mounting of the spring mechanism is disposed with according to conveying direction on second pipeline, Lower shaft sleeve press-loading device, drive end bearing bracket screw device and rear end cap screw device.The utility model can be used for the technical field of door closer assembly line.
Description
Technical field
The utility model relates to a kind of door closer automatic assembly lines.
Background technique
The production model that existing door closer assembling is assembled using the cooperation manual operations of Multi-station semi-automatic kludge.Close door
The structure of device is separately provided for installation piston zero as shown in Figure 1, including door closer main body a1 before and after door closer main body a1
The through-hole a4 of part a2 and spring part a3, the top and the bottom of door closer main body a1 are then separately provided for the biography of installation transmission shaft a5
Moving axis mounting hole a6, through-hole a4 are sealed using front and rear cover a7, and transmission shaft mounting hole a6 is sealed using axle sleeve a8；The group of door closer
Dress process generally comprises: feeding dress piston and correction assemble transmission shaft and are pressed axle sleeve, are packed into spring, screw 4 works of end cap
Sequence, each process respectively configure an operative employee, and each operative employee operates a kludge, and assembling process employee rotates door closer and passes
Moving axis examines transmission shaft and piston motion smooth degree.Entire production process need to configure 4 employees, and employee needs continuous loading and unloading, behaviour
Make machine, large labor intensity, efficiency is lower.Manual rotation's transmission shaft moves smooth degree with feeling to check, detection is accurate low.
Utility model content
That the technical problem to be solved by the present invention is to provide a kind of structures is simple, rationally distributed, improves efficiency and reduces
Artificial door closer automatic assembly line.
The technical scheme adopted by the utility model is the utility model includes the door closer master being set gradually from left to right
Body merry-go-round type bunker, the first feeding manipulator, the first pipeline, manual station turning, door closer keep in placement plate, the second feeder
Tool hand, the second pipeline, blanking mechanical hand and blanking pipeline are disposed with work according to conveying direction on first pipeline
Fill in press-loading device and Upper shaft sleeve press-loading device, the craft station turning is dress transmission shaft station, on second pipeline according to
Conveying direction is disposed with pressure mounting of the spring mechanism, Lower shaft sleeve press-loading device, drive end bearing bracket screw device and rear end cap screw device.
In the present invention, door closer main body merry-go-round type bunker provides door closer main body, then will by the first feeding manipulator
Door closer main body is transferred on the first pipeline, is carried out dress piston and is loaded onto the operation of axle sleeve, then by manually in the first pipeline
Tail portion, which takes door closer main body away and rotates 180 degree, is loaded on transmission shaft, then is manually placed into for temporarily putting door closer semi-finished product
Door closer is kept in placement plate, is taken away by the second feeding manipulator and is transferred to the second pipeline, then carried out shock mount, loads axle sleeve
With the operation for screwing front and rear cover, whole process only need to carry out manual operation in manual station turning, other to be all made of machinery in fact
It now automates, so improving efficiency, reduces manually, in addition, since manual station turning needs to overturn door closer main body and installation
Transmission shaft two operations, the design difficulty and design cost of whole flow process can be greatly simplified by direct manual operation.
Further, the piston press-loading device include the first position sensor being mounted on first pipeline,
The piston that first compression cylinder of the top of first pipeline is set, the first compression cylinder lower front portion is set
Feeding storehouse and it is arranged in the first of piston feeding storehouse front and pushes away dress cylinder, the piston feeding storehouse is vertically arranged.
Further, the pressure mounting of the spring mechanism includes second position sensor on first pipeline, setting
The top of first pipeline the second compression cylinder, the spring feeding of the second compression cylinder lower rear is set
Storehouse and it is arranged in the second of spring feeding storehouse rear portion and pushes away dress cylinder, the spring feeding storehouse is vertically arranged.
In the above scheme, mechanism pushes away dress using cylinder automatically, detects rigging position by sensor, assembly precision is high.
Further, the piston feeding storehouse and the spring feeding storehouse respectively include cradle, and the feeding is set up
It is equipped with chute feeder compatible with piston details or spring part, the described first output shaft and described second for pushing away dress cylinder pushes away dress
The output shaft of cylinder faces the lowest part of the corresponding chute feeder respectively.
In the above scheme, part feed bin uses two kinds of forms of integral inclined blowing and single Quick Release feeding, guarantees quick
Feeding.
Further, two end faces up and down of door closer main body be oppositely arranged there are two be driven shaft mounting hole, the upper axis
Set press-loading device and the Lower shaft sleeve press-loading device include axle sleeve installation gas clamping jaw and installation manipulator, and the axle sleeve installs gas
Clamping jaw is mounted in the enforcement division of the installation manipulator, and the axle sleeve installation gas clamping jaw and the transmission shaft mounting hole match
It closes.
In the above scheme, axle sleeve press fitting is clamped using pneumatic clamper, manipulator pre-determined bit press fitting, and positioning accuracy is high.
Further, transmission shaft detection is additionally provided between the Lower shaft sleeve press-loading device and the drive end bearing bracket screw device
Mechanism, the transmission shaft testing agency are top torque servo motor, and the output shaft of the top torque servo motor is closed with being mounted on
Transmission shaft in door device main body matches.
In the above scheme, transmission shaft rotates smoothly property, overproof alarm, detection accuracy by top torque servo motor test
It is high.
Detailed description of the invention
Fig. 1 is door closer exploded view；
The structural schematic diagram of Fig. 2 the utility model；
Fig. 3 is the structural schematic diagram of piston feeding storehouse.
Specific embodiment
As shown in Figure 1 to Figure 3, specific embodiment of the present utility model is: the utility model includes from left to right successively
Door closer main body merry-go-round type bunker 1, the first feeding manipulator 2, the first pipeline 3, manual station turning 4, the door closer of setting are temporary
Deposit placement plate 5, the second feeding manipulator 6, the second pipeline 7, blanking mechanical hand 8 and blanking pipeline 9, first pipeline
It is disposed with piston press-loading device 10 and Upper shaft sleeve press-loading device 11 according to conveying direction on 3, the craft station turning 4 is dress
Transmission shaft station is disposed with pressure mounting of the spring mechanism 12, Lower shaft sleeve press-loading device according to conveying direction on second pipeline 7
13, drive end bearing bracket screw device 14 and rear end cap screw device 15.In the present solution, door is closed in the offer of door closer main body merry-go-round type bunker 1
Device main body a1, then door closer main body a1 is transferred on the first pipeline 3 by the first feeding manipulator 2, carry out dress piston and dress
The operation of Upper shaft sleeve, then transmission shaft is loaded on by manually taking door closer main body a1 away in 3 tail portion of the first pipeline and rotating 180 degree
A5, then the door closer being manually placed into for temporarily putting door closer semi-finished product keep in placement plate 5, are taken by the second feeding manipulator 6
It walks to be transferred to the second pipeline 7, then carries out shock mount, loads axle sleeve and screw the operation of front and rear cover, whole process only need to be
Manual station turning 4 carries out manual operation, and other to be all made of mechanical realization automation, so improving efficiency, reduction is artificial, separately
Outside, since manual station turning 4 needs to overturn door closer main body a1 and installs transmission shaft a5 two operations additional, by directly grasping by hand
Work can greatly simplify the design difficulty and design cost of whole flow process.
Further, the piston press-loading device 10 includes the first position sensing being mounted on first pipeline 3
Device 16, be arranged in first pipeline 3 top the first compression cylinder 17, be arranged below first compression cylinder 17
The piston feeding storehouse 18 of front pushes away dress cylinder 19, the piston feeding storehouse with being arranged in the first of 18 front of piston feeding storehouse
18 is vertically arranged.The pressure mounting of the spring mechanism 12 includes that second position sensor 20 on first pipeline 3, setting exist
Second compression cylinder 21 of the top of first pipeline 3, the spring that 21 lower rear of the second compression cylinder is set
Feeding storehouse 22 pushes away dress cylinder 23 with being arranged in the second of 22 rear portion of spring feeding storehouse, and the spring feeding storehouse 22 is vertically set
It sets.In the present solution, mechanism pushes away dress using cylinder automatically, rigging position, assembly precision height are detected by sensor.
Further, the piston feeding storehouse 18 and the spring feeding storehouse 22 respectively include cradle 24, described to send
Material frame 24 is provided with chute feeder 25 compatible with piston details a2 or spring part a3, and described first pushes away the output of dress cylinder 19
Axis and described second push away dress cylinder 23 output shaft face the lowest part of the corresponding chute feeder 25 respectively.In this programme
In, part feed bin uses two kinds of forms of integral inclined blowing and single Quick Release feeding, guarantees rapid material-feeding.
Further, two end faces up and down of door closer main body a1 are oppositely arranged there are two transmission shaft mounting hole a6, described
Upper shaft sleeve press-loading device 11 and the Lower shaft sleeve press-loading device 13 include axle sleeve installation gas clamping jaw 26 and installation manipulator 27, institute
Axle sleeve installation gas clamping jaw 26 is stated to be mounted in the enforcement division of the installation manipulator 27, axle sleeve installation gas clamping jaw 26 with it is described
Transmission shaft mounting hole a6 is matched.In the present solution, axle sleeve press fitting is clamped using pneumatic clamper, manipulator pre-determined bit is pressed, positioning accurate
Degree is high.
Further, transmission shaft is additionally provided between the Lower shaft sleeve press-loading device 13 and the drive end bearing bracket screw device 14
Testing agency 28, the transmission shaft testing agency 28 be top torque servo motor, it is described top torque servo motor output shaft with
The transmission shaft a5 being mounted on door closer main body a1 is matched.In the present solution, transmission shaft passes through top torque servo motor test
Smoothly property, overproof alarm, detection accuracy are high for rotation.
Drive end bearing bracket screw device 14 and rear end cap screw device 15 are the machine that normal conventional this field is used to screw end cap
Structure, mainly torsion sensor forms with adjusting torque servo motor, guarantees that end cap screw-down torque closely conforms to require.
The utility model can be used for the technical field of door closer assembly line.
Claims (6)
1. a kind of door closer automatic assembly line, it is characterised in that: it includes the door closer main body rotation being set gradually from left to right
Feed bin (1), the first feeding manipulator (2), the first pipeline (3), manual station turning (4), door closer keep in placement plate (5),
Second feeding manipulator (6), the second pipeline (7), blanking mechanical hand (8) and blanking pipeline (9), first pipeline
(3) piston press-loading device (10) and Upper shaft sleeve press-loading device (11), the overturning work by hand are disposed with according to conveying direction on
Position (4) is dress transmission shaft station, on second pipeline (7) according to conveying direction be disposed with pressure mounting of the spring mechanism (12),
Lower shaft sleeve press-loading device (13), drive end bearing bracket screw device (14) and rear end cap screw device (15).
2. door closer automatic assembly line according to claim 1, it is characterised in that: the piston press-loading device (10) includes
It is mounted on first position sensor (16) on first pipeline (3), is arranged in the top of first pipeline (3)
First compression cylinder (17), setting are in the piston feeding storehouse (18) of the first compression cylinder (17) lower front portion and setting in institute
It states the first of piston feeding storehouse (18) front and pushes away dress cylinder (19), the piston feeding storehouse (18) is vertically arranged.
3. door closer automatic assembly line according to claim 2, it is characterised in that: the pressure mounting of the spring mechanism (12) includes
Second position sensor (20), setting on first pipeline (3) is the second of the top of first pipeline (3)
Compression cylinder (21), setting are in the spring feeding storehouse (22) of the second compression cylinder (21) lower rear and setting in the bullet
The second of spring feeding storehouse (22) rear portion pushes away dress cylinder (23), and the spring feeding storehouse (22) is vertically arranged.
4. door closer automatic assembly line according to claim 3, it is characterised in that: the piston feeding storehouse (18) and described
Spring feeding storehouse (22) respectively includes cradle (24), and the cradle (24) is provided with and piston details (a2) or spring zero
The compatible chute feeder (25) of part (a3), described first, which pushes away the output shaft of dress cylinder (19) and described second, pushes away dress cylinder (23)
Output shaft faces the lowest part of the corresponding chute feeder (25) respectively.
5. door closer automatic assembly line according to claim 1, it is characterised in that: two up and down of door closer main body (a1)
End face is driven shaft mounting hole (a6) there are two being oppositely arranged, the Upper shaft sleeve press-loading device (11) and the Lower shaft sleeve press-loading device
It (13) include axle sleeve installation gas clamping jaw (26) and installation manipulator (27), axle sleeve installation gas clamping jaw (26) is mounted on described
In the enforcement division of installation manipulator (27), axle sleeve installation gas clamping jaw (26) matches with the transmission shaft mounting hole (a6).
6. door closer automatic assembly line according to claim 1, it is characterised in that: the Lower shaft sleeve press-loading device (13) and
It is additionally provided with transmission shaft testing agency (28) between the drive end bearing bracket screw device (14), the transmission shaft testing agency (28) is
Push up torque servo motor, the output shaft of the top torque servo motor and the transmission shaft (a5) being mounted on door closer main body (a1)
It matches.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821943124.3U CN209035958U (en) | 2018-11-23 | 2018-11-23 | Door closer automatic assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821943124.3U CN209035958U (en) | 2018-11-23 | 2018-11-23 | Door closer automatic assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209035958U true CN209035958U (en) | 2019-06-28 |
Family
ID=67043257
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821943124.3U Active CN209035958U (en) | 2018-11-23 | 2018-11-23 | Door closer automatic assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209035958U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110509029A (en) * | 2019-08-21 | 2019-11-29 | 安徽中腾汽车零部件有限公司 | Rolling screen door spring intelligence production line |
| CN113400007A (en) * | 2021-07-27 | 2021-09-17 | 广东通立工业自动化系统有限公司 | Automatic assembly line of door closer |
| CN113445842A (en) * | 2021-07-27 | 2021-09-28 | 广东通立工业自动化系统有限公司 | Industrial automatic production line for floor springs |
-
2018
- 2018-11-23 CN CN201821943124.3U patent/CN209035958U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110509029A (en) * | 2019-08-21 | 2019-11-29 | 安徽中腾汽车零部件有限公司 | Rolling screen door spring intelligence production line |
| CN113400007A (en) * | 2021-07-27 | 2021-09-17 | 广东通立工业自动化系统有限公司 | Automatic assembly line of door closer |
| CN113445842A (en) * | 2021-07-27 | 2021-09-28 | 广东通立工业自动化系统有限公司 | Industrial automatic production line for floor springs |
| CN113400007B (en) * | 2021-07-27 | 2022-03-25 | 广东通立工业自动化系统有限公司 | Automatic assembly line of door closer |
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